CN205096878U - Oil diffusion pump ring flange machining anchor clamps - Google Patents
Oil diffusion pump ring flange machining anchor clamps Download PDFInfo
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- CN205096878U CN205096878U CN201520806231.1U CN201520806231U CN205096878U CN 205096878 U CN205096878 U CN 205096878U CN 201520806231 U CN201520806231 U CN 201520806231U CN 205096878 U CN205096878 U CN 205096878U
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- 238000009792 diffusion process Methods 0.000 title claims abstract description 25
- 238000003754 machining Methods 0.000 title abstract description 10
- 239000011148 porous material Substances 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 7
- 125000006850 spacer group Chemical group 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 239000004744 fabric Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种法兰盘加工夹具,尤其是一种油扩散泵法兰盘加工夹具。 The utility model relates to a fixture for processing a flange, in particular to a fixture for processing a flange of an oil diffusion pump.
背景技术 Background technique
法兰是管子与管子之间相互连接的零件,用于管端之间的连接;也有用在设备进出口上的法兰,用于两个设备之间的连接。在法兰生产的过程中需要进行装夹定位,划线等处理工作。传统的油扩散泵法兰盘加工定位方法效率低下,且人工操作错误率较高,定位精度不稳定,易造成零件报废,不适宜进行大批量生产。 Flanges are parts that are connected to each other between pipes and are used for connection between pipe ends; they are also useful for flanges on equipment inlets and outlets, And can be used for connection between two equipments. In the process of flange production, it is necessary to perform clamping and positioning, scribing and other processing work. The traditional processing and positioning method of the oil diffusion pump flange is inefficient, and the error rate of manual operation is high, the positioning accuracy is unstable, and parts are likely to be scrapped, which is not suitable for mass production.
发明内容 Contents of the invention
为有效避免传统定位方案的缺陷,本实用新型提供一种便于装夹,易于找正的油扩散泵法兰盘机械加工夹具。 In order to effectively avoid the defects of the traditional positioning scheme, the utility model provides an oil diffusion pump flange machining fixture that is easy to clamp and align.
为实现上述目的,本实用新型的技术方案是:一种油扩散泵法兰盘机械加工夹具,包括底座、X向或Y向找正槽、二级阶梯型圆柱销,所述底座上面中心位置设置X向或Y向找正槽,所述底座上面设有三个用于对待加工法兰进行角向定位的二级阶梯型圆柱销;所述底座上面沿中心位置圆周上均布三个用于待加工法兰进行夹紧的夹紧装置。 In order to achieve the above purpose, the technical solution of this utility model is: a mechanical processing fixture for the oil diffusion pump flange, including a base, an X-direction or Y-direction alignment groove, and a two-stage stepped cylindrical pin. Alignment grooves are provided in the X or Y direction, and three two-stage stepped cylindrical pins are provided on the base for angular positioning of the flange to be processed; three are evenly distributed on the base along the center position for Clamping device for clamping flanges to be processed.
所述夹紧装置由夹紧块、垫块、锁紧螺栓构成,垫块固定在底座上面,垫块中间螺纹连接锁紧螺栓,锁紧螺栓前端连接夹紧块,所述夹紧块具有与法兰盘外径相配的圆弧夹紧面,圆弧的直径大于法兰直径0.02~0.2mm。 The clamping device is composed of a clamping block, a pad, and a locking bolt. The pad is fixed on the base, the middle of the pad is threaded to connect the locking bolt, and the front end of the locking bolt is connected to the clamping block. The clamping block has a The outer diameter of the flange matches the circular arc clamping surface, and the diameter of the circular arc is 0.02 to 0.2mm larger than the diameter of the flange.
所述二级阶梯型圆柱销下面设置出气孔,出气孔直径为销孔直径的2/3~1/3,二级阶梯型圆柱销两端倒45°斜角。 An air outlet hole is arranged under the two-stage stepped cylindrical pin, the diameter of the air outlet hole is 2/3 to 1/3 of the diameter of the pin hole, and the two ends of the two-stage stepped cylindrical pin are inclined at an angle of 45°.
所述底座中心位置设有中心定位孔和快速找正孔,快速找正孔直径为14~40mm,中心定位孔直径为快速找正孔直径的2~5倍,中心定位孔深度大于X向或Y向找正槽深度5~10mm,中心定位孔和快速找正孔孔口倒45°斜角,中心定位孔底部倒圆角。 The center of the base is provided with a central positioning hole and a quick alignment hole, the diameter of the quick alignment hole is 14-40 mm, the diameter of the central positioning hole is 2 to 5 times the diameter of the quick alignment hole, and the depth of the central positioning hole is greater than that in the X direction or The depth of the alignment groove in the Y direction is 5-10mm, the opening of the center positioning hole and the quick alignment hole are beveled at 45°, and the bottom of the center positioning hole is rounded.
所述X向或Y向找正槽的宽度为中心定位孔直径的1/2~1/3,深度为底座厚度的1/3,所述X向或Y向找正槽上端倒45度斜角,底部倒圆角。 The width of the X-direction or Y-direction alignment groove is 1/2 to 1/3 of the diameter of the central positioning hole, and the depth is 1/3 of the thickness of the base. The upper end of the X-direction or Y-direction alignment groove is inclined at 45 degrees. Corners, bottom rounded.
所述油扩散泵法兰盘机械加工夹具通过螺栓和螺母固定于机床工作台面。 The fixture for machining the flange of the oil diffusion pump is fixed on the working table of the machine tool through bolts and nuts.
本实用新型的有益效果是: The beneficial effects of the utility model are:
本实用新型方便油扩散泵法兰盘零件装夹找正,改善了传统的定位方法效率低下的缺点,减少人为操作误差,降低工人劳动强度,提高了零件制造精度,提升了生产效率。 The utility model facilitates the clamping and alignment of the flange parts of the oil diffusion pump, improves the disadvantages of low efficiency of the traditional positioning method, reduces human operation errors, reduces the labor intensity of workers, improves the manufacturing precision of the parts, and improves the production efficiency.
附图说明 Description of drawings
图1为油扩散泵法兰盘机械加工夹具的俯视图; Figure 1 is a top view of the machining fixture for the oil diffusion pump flange;
图2为油扩散泵法兰盘机械加工夹具沿图1中A-A线剖视图。 Fig. 2 is a cross-sectional view of the fixture for machining the flange of the oil diffusion pump along the line A-A in Fig. 1 .
具体实施方式 detailed description
下面结合图与实施例对本实用新型进行进一步说明。 Below in conjunction with figure and embodiment the utility model is further described.
如图1,2所示,本实施例所要加工直径为785mm的油扩散泵法兰盘零件D。油扩散泵法兰盘机械加工夹具通过螺栓和螺母固定于机床工作台面,它包括底座1、X向或Y向找正槽2、夹紧块3、法兰盘4、垫块5、锁紧螺栓6、螺栓放置槽7、二级阶梯型圆柱销8、排气孔9、快速找正孔10、中心定位孔11、装夹平台12。 As shown in Figures 1 and 2, the oil diffusion pump flange part D with a diameter of 785mm to be processed in this embodiment. The oil diffusion pump flange machining fixture is fixed on the machine table through bolts and nuts, which includes base 1, X-direction or Y-direction alignment groove 2, clamping block 3, flange plate 4, cushion block 5, locking Bolt 6, bolt placement slot 7, two-step stepped cylindrical pin 8, vent hole 9, quick alignment hole 10, center positioning hole 11, clamping platform 12.
底座1上面中心位置设置X向或Y向找正槽2,底座1上面设有三个用于对待加工法兰进行角向定位的二级阶梯型圆柱销8;底座1上面沿中心位置圆周上均布三个用于待加工法兰进行夹紧的夹紧装置。 The center of the base 1 is provided with an X-direction or Y-direction alignment groove 2, and the base 1 is provided with three two-stage stepped cylindrical pins 8 for angular positioning of the flange to be processed; Cloth three clamping devices for clamping the flange to be processed.
夹紧装置由夹紧块3、垫块5、锁紧螺栓6构成,垫块5固定在底座1上面,垫块5中间螺纹连接锁紧螺栓6,锁紧螺栓6前端连接夹紧块3,夹紧块3具有与法兰盘4外径相配的圆弧夹紧面,圆弧的直径大于法兰直径0.02~0.2mm。 The clamping device is composed of a clamping block 3, a spacer 5, and a locking bolt 6. The spacer 5 is fixed on the base 1, the middle of the spacer 5 is threaded to connect the locking bolt 6, and the front end of the locking bolt 6 is connected to the clamping block 3. The clamping block 3 has an arc clamping surface matching the outer diameter of the flange 4, and the diameter of the arc is 0.02-0.2 mm larger than the diameter of the flange.
二级阶梯型圆柱销8下面设置出气孔9,出气孔9直径为销孔直径的2/3~1/3,二级阶梯型圆柱销8两端倒45°斜角。底座1中心位置设有快速找正孔10和中心定位孔11,快速找正孔10直径为14~40mm,中心定位孔11直径为快速找正孔10直径的2~5倍,中心找正孔(K)深度大于X向或Y向找正槽(2)深度5~10mm,中心定位孔11和快速找正孔10孔口倒45°斜角,中心定位孔11底部倒圆角。X向或Y向找正槽2的宽度为中心定位孔11直径的1/2~1/3,深度为底座1厚度的1/3,所述X向或Y向找正槽2上端倒45度斜角,底部倒圆角。 Air outlet 9 is arranged below the two-level stepped cylindrical pin 8, and the diameter of the air outlet 9 is 2/3~1/3 of the pin hole diameter, and the two ends of the two-level stepped cylindrical pin 8 are inclined at 45°. The center of the base 1 is provided with a quick alignment hole 10 and a central positioning hole 11, the diameter of the quick alignment hole 10 is 14-40 mm, the diameter of the central positioning hole 11 is 2 to 5 times the diameter of the quick alignment hole 10, and the central alignment hole (K) The depth is greater than that of the X-direction or Y-direction alignment groove. (2) The depth is 5-10mm. The center positioning hole 11 and the quick alignment hole 10 are beveled at 45°, and the bottom of the center positioning hole 11 is rounded. The width of the X-direction or Y-direction alignment groove 2 is 1/2 to 1/3 of the diameter of the central positioning hole 11, and the depth is 1/3 of the thickness of the base 1. The upper end of the X-direction or Y-direction alignment groove 2 is inverted 45 degree bevel, bottom rounded.
油扩散泵法兰夹具通过三个二级阶梯型圆柱销8对待加工法兰进行角向定位。销孔下设置出气孔9,排除销孔内多余空气,便于圆柱定位销安装。定位销大径为24mm,小径18mm,出气孔直径为12mm。 The flange fixture of the oil diffusion pump uses three two-stage stepped cylindrical pins 8 for angular positioning of the flange to be processed. An air outlet 9 is arranged under the pin hole to get rid of redundant air in the pin hole, so as to facilitate the installation of the cylindrical alignment pin. The major diameter of the positioning pin is 24mm, the minor diameter is 18mm, and the diameter of the air outlet is 12mm.
油扩散泵法兰盘机械加工夹具中心设置快速找正孔10和中心定位孔11,机床主轴夹持定位杆依靠快速定位孔进行夹具中心的快速定位,后使用吸附在主轴上的杠杆表依靠中心找正孔对工装中心进行精确定位。快速定位孔直径设为30mm,中心定位孔11直径为80mm,快速找正孔10和中心定位孔11孔口倒尺寸为3mm的45°斜角,中心找正孔底部倒圆角R=3mm,中心找正孔深度为25mm。 A fast alignment hole 10 and a center positioning hole 11 are set in the center of the machining fixture of the flange of the oil diffusion pump. The positioning rod for clamping the spindle of the machine tool relies on the fast positioning hole to quickly locate the center of the fixture, and finally uses the lever table adsorbed on the spindle to rely on the center. The alignment hole is used to accurately locate the center of the tooling. The diameter of the quick positioning hole is set to 30mm, and the diameter of the center positioning hole 11 is 80mm. The center alignment hole depth is 25mm.
油扩散泵法兰盘机械加工夹具在过工装中心的位置设置X向或Y向找正槽2,便于机床主轴吸附杠杆百分表快速找正夹具X向或Y向。找正槽宽度为40mm,深度约为20mm。找正槽上端倒3mm的45°斜角,底部倒圆角R=5mm。 The machining fixture of the oil diffusion pump flange is provided with an X-direction or Y-direction alignment groove 2 at the position passing the center of the tooling, which is convenient for the machine tool spindle to absorb the lever dial indicator to quickly align the fixture in the X-direction or Y-direction. The alignment groove width is 40mm and the depth is about 20mm. The upper end of the aligning slot is 3mm at a 45° bevel, and the bottom is rounded at R=5mm.
工装夹紧装置由夹紧块3,垫块5和锁紧螺栓6组成,不同直径尺寸的法兰盘的装夹紧固可依靠调节锁紧螺栓或更换夹紧块来实现。夹紧块3上与法兰盘4外径相配的夹紧面,尺寸为R=785/2+0.1=392.6mm。 The fixture clamping device is composed of clamping block 3, spacer 5 and locking bolt 6. The clamping and fastening of flanges with different diameters can be achieved by adjusting the locking bolt or replacing the clamping block. The size of the clamping surface on the clamping block 3 matching the outer diameter of the flange 4 is R=785/2+0.1=392.6mm.
将油扩散泵法兰盘机械加工夹具依靠螺栓和螺母固定于机床工作台面。 Fix the machining fixture of the oil diffusion pump flange to the working table of the machine tool by means of bolts and nuts.
该夹具易于找正,方便油扩散泵法兰盘零件装夹找正,改善了传统的定位方法效率低下的缺点,减少人为操作误差,降低工人劳动强度,提高了零件制造精度,提升了生产效率。 The fixture is easy to align, which is convenient for clamping and aligning the flange parts of the oil diffusion pump, improves the shortcomings of the traditional positioning method inefficiency, reduces human operation errors, reduces labor intensity of workers, improves the manufacturing accuracy of parts, and improves production efficiency. .
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Cited By (7)
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CN106903530A (en) * | 2017-05-05 | 2017-06-30 | 哈尔滨理工大学 | One kind is applied to numerical control machine in-bed multi-purpose Modular jig device |
CN107363576A (en) * | 2017-09-14 | 2017-11-21 | 青海送变电工程公司 | A kind of concrete electric pole outward flange disk controls fixture |
CN107717508A (en) * | 2017-11-08 | 2018-02-23 | 弗埃斯工业技术(苏州)有限公司 | The special-shaped workpiece fixing device of high-adaptability |
CN108161502A (en) * | 2017-12-05 | 2018-06-15 | 北京星航机电装备有限公司 | A kind of clamping machining tool of thin wall shaft flange |
CN108840081A (en) * | 2018-07-12 | 2018-11-20 | 合肥鹏锦自动化有限公司 | A kind of nonstandard tooling mobile convenient for workpiece |
CN109093429A (en) * | 2018-11-07 | 2018-12-28 | 李让勤 | A kind of thick machining positioning clamping device |
CN109676251A (en) * | 2019-01-31 | 2019-04-26 | 大族激光科技产业集团股份有限公司 | Laser welding equipment and laser welding method |
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2015
- 2015-10-19 CN CN201520806231.1U patent/CN205096878U/en not_active Expired - Fee Related
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106903530A (en) * | 2017-05-05 | 2017-06-30 | 哈尔滨理工大学 | One kind is applied to numerical control machine in-bed multi-purpose Modular jig device |
CN107363576A (en) * | 2017-09-14 | 2017-11-21 | 青海送变电工程公司 | A kind of concrete electric pole outward flange disk controls fixture |
CN107717508A (en) * | 2017-11-08 | 2018-02-23 | 弗埃斯工业技术(苏州)有限公司 | The special-shaped workpiece fixing device of high-adaptability |
CN108161502A (en) * | 2017-12-05 | 2018-06-15 | 北京星航机电装备有限公司 | A kind of clamping machining tool of thin wall shaft flange |
CN108840081A (en) * | 2018-07-12 | 2018-11-20 | 合肥鹏锦自动化有限公司 | A kind of nonstandard tooling mobile convenient for workpiece |
CN109093429A (en) * | 2018-11-07 | 2018-12-28 | 李让勤 | A kind of thick machining positioning clamping device |
CN109676251A (en) * | 2019-01-31 | 2019-04-26 | 大族激光科技产业集团股份有限公司 | Laser welding equipment and laser welding method |
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