CN205089694U - Fan impeller disassembler - Google Patents

Fan impeller disassembler Download PDF

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Publication number
CN205089694U
CN205089694U CN201520849527.1U CN201520849527U CN205089694U CN 205089694 U CN205089694 U CN 205089694U CN 201520849527 U CN201520849527 U CN 201520849527U CN 205089694 U CN205089694 U CN 205089694U
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Prior art keywords
block
fan impeller
fixed
fixed block
hoop
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CN201520849527.1U
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Chinese (zh)
Inventor
张松
可文庚
罗军
杨红英
亚鸿斌
钱伟
桂斌
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Hongyunhonghe Tobacco Group Co Ltd
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Hongyunhonghe Tobacco Group Co Ltd
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Abstract

The utility model discloses a fan impeller replacer for disassembly and assembly of a fan impeller, which comprises a fixed hoop, a fixed block, a mandril and an installation pressing block, wherein the fixed hoop is in split type arrangement, a lead screw is arranged between the fixed hoop and the fixed block for connection, the lead screw is provided with more than two lead screws, the upper end and the lower end of the connection part of the lead screw, the fixed hoop and the fixed block are provided with bolt fixation, the mandril is in threaded connection with the fixed block, and the installation pressing block is detachably connected with the lead screw; this fan wheel replacer adopts the modularized design, and easy and simple to handle is laborsaving, the practicality is strong, the security is high, can make things convenient for, swift dismouting be in centrifugal fan impeller, the circulating fan impeller in narrow positions such as box, pipeline.

Description

一种风机叶轮拆装器Fan impeller disassembler

技术领域technical field

本实用新型属于零部件拆装工具技术领域,具体涉及一种风机叶轮拆装器。The utility model belongs to the technical field of dismounting and assembling tools for components, in particular to a fan impeller dismounting device.

背景技术Background technique

机械设备中,有很多类似于离心风机叶轮、循环风机叶轮等安装于轴上的零部件。此类零部件有一些处于箱体、管道内,受到操作空间限止,需要将管道拆除后,才能使用普通拉拔器拆卸此类需保养、维修、更换的零部件,耗时耗力。还有一些零部件结构尺寸及质量大,拆装时潜在风机叶轮的滑落安全隐患。且安装上述零部件时,由于操作空间较小,只能采用传统敲击法,往往造成叶轮轴盘端面撞击损坏,同时敲击又对传动轴承形成负面影响,不利安装配合精度的保证。In mechanical equipment, there are many parts installed on the shaft, such as centrifugal fan impeller and circulating fan impeller. Some of these parts are located in the box and pipes, and are limited by the operating space. After the pipes need to be removed, ordinary pullers can be used to remove such parts that need maintenance, repair, and replacement, which is time-consuming and labor-intensive. There are also some components with large structural size and quality, which may cause potential safety hazards of the fan impeller slipping during disassembly. Moreover, when installing the above components, due to the small operating space, only the traditional knocking method can be used, which often causes impact damage to the end face of the impeller shaft disk, and at the same time, knocking has a negative impact on the transmission bearing, which is not conducive to the guarantee of installation and fit accuracy.

实用新型内容Utility model content

本实用新型要解决的技术问题是提供一种采用模块化设计,操作简便省力、实用性强、安全性高,能够方便、快捷的拆装处于箱体、管道等狭窄位置内的离心风机叶轮、循环风机叶轮的风机叶轮拆装器。The technical problem to be solved by the utility model is to provide a centrifugal fan impeller, which adopts a modular design, is easy and labor-saving to operate, has strong practicability and high safety, and can be conveniently and quickly disassembled in a narrow position such as a box body or a pipeline. Fan wheel remover for circulating fan wheels.

为解决上述问题,本实用新型采用如下技术方案:In order to solve the above problems, the utility model adopts the following technical solutions:

一种风机叶轮拆装器,用于风机叶轮的拆卸和装配,包括有固定抱箍、固定块、顶杆、安装压块,所述固定抱箍为分体式设置,所述固定抱箍与固定块之间设置有丝杆连接,所述丝杆设有两个以上,所述丝杆与固定抱箍和固定块连接处的上下端设有螺栓固定,所述顶杆与固定块螺纹连接,所述安装压块与丝杆可拆卸连接。A fan impeller disassembler, used for the disassembly and assembly of the fan impeller, including a fixed hoop, a fixed block, a push rod, and a mounting pressure block. The fixed hoop is set in a split type. The blocks are connected by screw rods, and there are more than two screw rods. The upper and lower ends of the connection between the screw rod and the fixed hoop and the fixed block are fixed with bolts, and the ejector rod is screwed to the fixed block. The installation pressing block is detachably connected with the screw rod.

作为优选,所述固定块和固定抱箍上皆设有两个以上的腰形孔槽,所述丝杆贯穿腰形孔槽,所述顶杆的杆头为六角方头,所述顶杆贯穿固定块中部、并与固定抱箍的中心处于同轴线上。As a preference, both the fixed block and the fixed hoop are provided with more than two waist-shaped holes, the screw goes through the waist-shaped holes, the head of the ejector rod is a hexagonal square head, and the ejector rod It runs through the middle of the fixed block and is on the coaxial line with the center of the fixed hoop.

作为优选,包括有弧形支撑板和支撑块,所述弧形支撑板位于风机叶轮下方,所述支撑块位于弧形支撑板下方、且与弧形支撑板之间设有螺栓固定。Preferably, it includes an arc-shaped support plate and a support block, the arc-shaped support plate is located under the fan impeller, the support block is located under the arc-shaped support plate, and is fixed with bolts between the arc-shaped support plate.

作为优选,所述安装压块与丝杆螺纹连接,所述安装压块上设有螺纹孔,所述螺纹孔长度为安装压块厚度的2/3。Preferably, the mounting pressure block is screwed to the screw rod, and the mounting pressure block is provided with a threaded hole, and the length of the threaded hole is 2/3 of the thickness of the mounting pressure block.

采用双丝杆导向、可调节固定抱箍装置,具有作用力均衡、适配范围大等特点,能够把拆装操作延伸至箱体、管道检修门外,使零部件的拆装操作省时、省力。It adopts double-screw guide and adjustable fixed hoop device, which has the characteristics of balanced force and large adapting range, and can extend the disassembly operation to the outside of the box and pipeline inspection door, so that the disassembly operation of parts is time-saving and convenient. Save effort.

本实用新型的有益效果是:1、使用工装拆卸、安装风机叶轮由原来的4人减少至2人,且2人配合,操作简便,减少人力投入,同时其维修操作时间由原来的4小时缩减至1小时左右,提升工作效率;2、在拆卸、安装风机叶轮时,由于有弧形支承板的保护作用,避免叶轮滑落造成人员伤害或叶轮损坏,提高操作安全性;3、使用工装拆卸风机叶轮,避免普通拉拔器对叶轮的损害,轴承内圈拉拔困难的问题;4、使用工装安装风机叶轮,避免用铜棒敲击叶轮造成对叶轮、轴承及风机叶轮轴造成的损伤。The beneficial effects of the utility model are as follows: 1. The original 4 people who use tooling to disassemble and install the fan impeller are reduced to 2 people, and the 2 people cooperate, the operation is simple, the manpower input is reduced, and the maintenance operation time is reduced from the original 4 hours It takes about 1 hour to improve work efficiency; 2. When disassembling and installing the fan impeller, due to the protective effect of the arc-shaped support plate, it can avoid the impeller slipping and cause personal injury or damage to the impeller, and improve the operation safety; 3. Use tooling to disassemble the fan The impeller avoids damage to the impeller by ordinary pullers and the difficulty of drawing the inner ring of the bearing; 4. Use tooling to install the fan impeller to avoid damage to the impeller, bearing and fan impeller shaft caused by hitting the impeller with a copper rod.

附图说明Description of drawings

图1为本实用新型一种风机叶轮拆装器的结构示意图;Fig. 1 is a structural schematic diagram of a fan impeller dismounting device of the present invention;

图2为本实用新型一种风机叶轮拆装器的风机拆装示意图。Fig. 2 is a schematic diagram of fan disassembly and assembly by a fan impeller disassembler of the present invention.

具体实施方式detailed description

参阅图1-2所示,一种风机叶轮拆装器,用于风机叶轮8的拆卸和装配,包括有固定抱箍1、固定块2、顶杆3、安装压块(未图示),所述固定抱箍1为分体式设置,所述固定抱箍1与固定块2之间设置有丝杆4连接,所述丝杆4设有两个以上,所述丝杆4与固定抱箍1和固定块2连接处的上下端设有螺栓固定,所述顶杆3与固定块2螺纹连接,所述安装压块与丝杆4可拆卸连接。Referring to Figure 1-2, a fan impeller disassembler is used for the disassembly and assembly of the fan impeller 8, including a fixed hoop 1, a fixed block 2, a push rod 3, and an installation pressing block (not shown), The fixed hoop 1 is set in a split type, and the fixed hoop 1 is connected with the fixed block 2 with a screw rod 4. More than two screw rods 4 are provided, and the screw rod 4 and the fixed hoop 1 and the upper and lower ends of the connection of the fixed block 2 are fixed with bolts, the push rod 3 is threaded with the fixed block 2, and the installation pressure block is detachably connected with the screw rod 4.

所述固定块2和固定抱箍1上皆设有两个以上的腰形孔槽5,所述丝杆4贯穿腰形孔槽5,所述顶杆3的杆头为六角方头,所述顶杆3贯穿固定块2中部、并与固定抱箍1的中心处于同轴线上。Both the fixed block 2 and the fixed hoop 1 are provided with more than two waist-shaped holes 5, the screw rod 4 runs through the waist-shaped holes 5, and the head of the ejector rod 3 is a hexagonal square head. The push rod 3 runs through the middle of the fixed block 2 and is on the same axis as the center of the fixed hoop 1 .

包括有弧形支撑板6和支撑块7,所述弧形支撑板6位于风机叶轮8下方,所述支撑块7位于弧形支撑板6下方、且与弧形支撑板6之间设有螺栓固定。It includes an arc-shaped support plate 6 and a support block 7, the arc-shaped support plate 6 is located under the fan impeller 8, the support block 7 is located under the arc-shaped support plate 6, and bolts are arranged between the arc-shaped support plate 6 fixed.

所述安装压块与丝杆4螺纹连接,所述安装压块上设有螺纹孔(未图示),所述螺纹孔长度为安装压块厚度的2/3。The mounting briquetting block is threadedly connected with the screw mandrel 4, and the mounting briquetting block is provided with a threaded hole (not shown), and the length of the threaded hole is 2/3 of the thickness of the mounting briquetting block.

拆卸风机叶轮8时,将弧形支撑板6通过支撑块7固定于箱体上,固定抱箍1安装在拆卸零部件的装配轴上,用丝杆4将固定块2和固定抱箍1相连;使用加长杆和扳手转动顶杆3杆头,使顶杆3顶住轴头做直线运动,将风机叶轮8拉拔出并落于弧形支撑板6上。When disassembling the fan impeller 8, fix the arc-shaped support plate 6 on the box body through the support block 7, install the fixed hoop 1 on the assembly shaft of the disassembled parts, and connect the fixed block 2 and the fixed hoop 1 with the screw rod 4 Use the extension rod and the wrench to rotate the head of the ejector rod 3, so that the ejector rod 3 withstands the shaft head and makes a linear motion, and the fan impeller 8 is pulled out and falls on the arc support plate 6.

安装风机叶轮8时,将弧形支撑板6安装在支撑块7上,将固定抱箍1安装在装配轴上固定不动,把安装压块与顶杆3连接并抵住风机叶轮8,使用加长杆和扳手转动顶杆3,丝杆4带动安装压块将风机叶轮8压装到位。When installing the fan impeller 8, install the arc-shaped support plate 6 on the support block 7, install the fixed hoop 1 on the assembly shaft and fix it, connect the installation pressing block with the ejector rod 3 and hold it against the fan impeller 8, and use The extension rod and the wrench rotate the push rod 3, and the screw mandrel 4 drives the installation pressing block to press-fit the fan impeller 8 into place.

本实用新型的有益效果是:1、使用工装拆卸、安装风机叶轮由原来的4人减少至2人,且2人配合,操作简便,减少人力投入,同时其维修操作时间由原来的4小时缩减至1小时左右,提升工作效率;2、在拆卸、安装风机叶轮时,由于有弧形支承板的保护作用,避免叶轮滑落造成人员伤害或叶轮损坏,提高操作安全性;3、使用工装拆卸风机叶轮,避免普通拉拔器对叶轮的损害,轴承内圈拉拔困难的问题;4、使用工装安装风机叶轮,避免用铜棒敲击叶轮造成对叶轮、轴承及风机叶轮轴造成的损伤。The beneficial effects of the utility model are as follows: 1. The original 4 people who use tooling to disassemble and install the fan impeller are reduced to 2 people, and the 2 people cooperate, the operation is simple, the manpower input is reduced, and the maintenance operation time is reduced from the original 4 hours It takes about 1 hour to improve work efficiency; 2. When disassembling and installing the fan impeller, due to the protective effect of the arc-shaped support plate, it can avoid the impeller slipping and cause personal injury or damage to the impeller, and improve the operation safety; 3. Use tooling to disassemble the fan The impeller avoids damage to the impeller by ordinary pullers and the difficulty of drawing the inner ring of the bearing; 4. Use tooling to install the fan impeller to avoid damage to the impeller, bearing and fan impeller shaft caused by hitting the impeller with a copper rod.

以上所述,仅为本实用新型的具体实施方式,但本实用新型的保护范围并不局限于此,任何不经过创造性劳动想到的变化或替换,都应涵盖在本实用新保护范围为准。The above is only a specific embodiment of the utility model, but the scope of protection of the utility model is not limited thereto, and any change or replacement that does not go through creative labor should be covered by the scope of protection of the utility model.

Claims (4)

1.一种风机叶轮拆装器,用于风机叶轮的拆卸和装配,其特征在于:包括有固定抱箍、固定块、顶杆、安装压块,所述固定抱箍为分体式设置,所述固定抱箍与固定块之间设置有丝杆连接,所述丝杆设有两个以上,所述丝杆与固定抱箍和固定块连接处的上下端设有螺栓固定,所述顶杆与固定块螺纹连接,所述安装压块与丝杆可拆卸连接。1. A fan impeller disassembler, used for the disassembly and assembly of the fan impeller, characterized in that: it includes a fixed hoop, a fixed block, a push rod, and a mounting briquetting block, and the fixed hoop is a split arrangement, so There is a screw rod connection between the fixed hoop and the fixed block, and there are more than two screw rods, and the upper and lower ends of the screw rod, the fixed hoop and the fixed block are connected by bolts, and the ejector rod It is threadedly connected with the fixed block, and the installation pressing block is detachably connected with the screw rod. 2.根据权利要求1所述的风机叶轮拆装器,其特征在于:所述固定块和固定抱箍上皆设有两个以上的腰形孔槽,所述丝杆贯穿腰形孔槽,所述顶杆的杆头为六角方头,所述顶杆贯穿固定块中部、并与固定抱箍的中心处于同轴线上。2. The fan impeller disassembler according to claim 1, characterized in that: the fixed block and the fixed hoop are provided with more than two waist-shaped holes, and the screw rod passes through the waist-shaped holes. The head of the push rod is a hexagonal square head, and the push rod passes through the middle of the fixed block and is on the same axis as the center of the fixed hoop. 3.根据权利要求1或2所述的风机叶轮拆装器,其特征在于:包括有弧形支撑板和支撑块,所述弧形支撑板位于风机叶轮下方,所述支撑块位于弧形支撑板下方、且与弧形支撑板之间设有螺栓固定。3. The fan impeller remover according to claim 1 or 2, characterized in that it includes an arc support plate and a support block, the arc support plate is located under the fan impeller, and the support block is located on the arc support Bolts are arranged under the plate and between the arc support plate and the plate. 4.根据权利要求1所述的风机叶轮拆装器,其特征在于:所述安装压块与丝杆螺纹连接,所述安装压块上设有螺纹孔,所述螺纹孔长度为安装压块厚度的2/3。4. The fan impeller disassembler according to claim 1, characterized in that: the installation press block is threadedly connected with the screw rod, and the installation press block is provided with a threaded hole, and the length of the thread hole is the length of the installation press block 2/3 of the thickness.
CN201520849527.1U 2015-10-29 2015-10-29 Fan impeller disassembler Expired - Lifetime CN205089694U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107598832A (en) * 2017-11-01 2018-01-19 中船澄西船舶修造有限公司 Main frame oil syringe extracting tool
CN111775088A (en) * 2019-04-04 2020-10-16 欧司特动力技术(江苏)有限公司 Centrifugal compressor impeller assembling tool

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107598832A (en) * 2017-11-01 2018-01-19 中船澄西船舶修造有限公司 Main frame oil syringe extracting tool
CN111775088A (en) * 2019-04-04 2020-10-16 欧司特动力技术(江苏)有限公司 Centrifugal compressor impeller assembling tool

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