CN205088409U - Processing of ultra -thin bat is with rubbing cotton machine - Google Patents

Processing of ultra -thin bat is with rubbing cotton machine Download PDF

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CN205088409U
CN205088409U CN201520798920.2U CN201520798920U CN205088409U CN 205088409 U CN205088409 U CN 205088409U CN 201520798920 U CN201520798920 U CN 201520798920U CN 205088409 U CN205088409 U CN 205088409U
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rotary motion
ultra
shaft
cotton
axle
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王建威
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Abstract

本实用新型涉及棉胎加工设备领域,具体是一种超薄棉胎加工用揉棉机,具有支架,支架上方的安装有提升动力装置,支架内部安装有升降皮带、上揉板、下揉板和主电机,其特征在于:所述连接轴上端和旋转运动轴下端相对的一侧均开有“L”型接口,连接轴和旋转运动轴通过“L”型接口上下匹配,并通过螺杆与螺母固定连接,连接轴与旋转运动轴中心轴线之间的距离为10mm-15mm;本实用新型结构巧妙,解决了传统揉棉机无法加工超薄型棉胎的问题,同时也提高棉胎加工生产效率。

The utility model relates to the field of cotton tire processing equipment, in particular to a kneading machine for ultra-thin cotton tire processing, which has a bracket, a lifting power device is installed above the bracket, and a lifting belt, an upper kneading board and a lower kneading board are installed inside the bracket And the main motor, characterized in that: the upper end of the connecting shaft and the lower end of the rotary motion shaft are provided with an "L"-shaped interface, the connecting shaft and the rotary motion shaft are matched up and down through the "L"-shaped interface, and are connected with the screw through the screw. The nut is fixedly connected, and the distance between the connecting shaft and the central axis of the rotating shaft is 10mm-15mm; the utility model has an ingenious structure, which solves the problem that the traditional kneading machine cannot process ultra-thin cotton batts, and at the same time improves the cotton batt processing production efficiency.

Description

一种超薄棉胎加工用揉棉机Cotton kneading machine for ultra-thin cotton tire processing

技术领域 technical field

本实用新型涉及棉胎加工设备领域,具体是一种超薄棉胎加工用揉棉机。 The utility model relates to the field of cotton tire processing equipment, in particular to a cotton kneading machine for ultra-thin cotton tire processing.

背景技术 Background technique

棉胎具有较好的保暖性且价格较低,由但是于受到现有设备和工艺的限制,当前的成品棉胎往往“较厚”,比较适合用于制定棉被、棉褥等床上用品,在冬装服饰制作方面,考虑到服饰美观,“较厚”的成品棉胎往往难以直接当做冬装服饰的内部填充物,当前一般是通过人工将棉胎裁剪成细小棉块进行填充,在制作过程中,极易出现填充不均匀,影响穿着效果,甚至出现次品,同时生产效率低,生产成本也较高,难以进行大批量工业化生产。 Cotton tires have better warmth retention and lower prices. However, due to the limitations of existing equipment and processes, the current finished cotton tires are often "thicker", which is more suitable for making bedding such as quilts and cotton mattresses. In the production of winter clothing, considering the aesthetics of the clothing, it is often difficult to directly use the "thicker" finished cotton tires as the inner filler of winter clothing. , it is very easy to have uneven filling, affect the wearing effect, and even produce defective products. At the same time, the production efficiency is low and the production cost is high, so it is difficult to carry out mass industrial production.

为此,当前的冬装服饰往往倾向于较轻、较薄的羽绒和化纤棉,然而羽绒的价格通常较为昂贵,不易被大众接受,化学棉的价格虽然便宜,但由于自身的透气性较差,长期穿着后容易导致人体风湿。 For this reason, the current winter clothing tends to be lighter and thinner down and chemical fiber cotton. However, the price of down is usually relatively expensive and is not easily accepted by the public. Although the price of chemical cotton is cheap, due to its poor air permeability, It is easy to cause rheumatism in the human body after long-term wearing.

在棉胎加工方面,传统技术中,揉棉机能够揉压加工得到的成品棉胎单位面积的重量一般在0.5kg/m2以上,当成品棉胎单位面积低于这个重量时,由于传统揉棉机的偏心距(即上揉板连接轴与旋转运动轴中心轴线之间的距离)较大,一般在30-35mm,导致棉胎在揉压过程中容易出现“成团”的现象,难以满足生产需求。此外,由于现有的揉棉机加工的棉胎较厚,将初级坯卷加工至成品棉胎的时间往往要十几分钟,生产效率也较低。 In terms of cotton batt processing, in the traditional technology, the weight per unit area of the finished cotton batt that can be processed by kneading machines is generally above 0.5kg/ m2 . When the unit area of the finished cotton batt is lower than this weight, due to the traditional kneading The eccentricity of the cotton machine (that is, the distance between the connecting shaft of the upper kneading plate and the central axis of the rotating shaft) is relatively large, generally 30-35mm, which makes the cotton batt prone to "clustering" during the kneading process, which is difficult to meet production needs. In addition, because the cotton batt processed by the existing kneading machine is relatively thick, it often takes more than ten minutes to process the primary billet to the finished cotton batt, and the production efficiency is also low.

发明内容 Contents of the invention

为了解决传统揉棉机加工过程中存在的问题,本实用新型提供了一种能够加工单位面积在0.5kg/m2以下超薄棉胎的揉棉机,特别是解决了无法利用成品棉胎直接作为冬装服饰内填充物的问题。 In order to solve the problems existing in the processing process of the traditional cotton kneading machine, the utility model provides a cotton kneading machine capable of processing ultra - thin cotton tires with a unit area below 0.5kg/m2, especially solving the problem that the finished cotton tires cannot be used directly As a problem of filling in winter clothes.

本实用新型的具体方案为:一种超薄棉胎加工用揉棉机,具有支架,支架上方的安装有提升动力装置,支架内部安装有升降皮带、上揉板、下揉板和主电机,所述升降皮带的一端与提升动力装置连接,另一端与上揉板连接,所述上揉板中心位置安装有一连接轴,连接轴上端与一旋转运动轴连接,旋转运动轴通过皮带与主电机连接,所述下揉板固定安装在支架内部位于上揉板的下方,其特征在于:所述连接轴上端和旋转运动轴下端相对的一侧均开有“L”型接口,连接轴和旋转运动轴通过“L”型接口上下匹配,并通过螺杆与螺母固定连接,连接轴与旋转运动轴中心轴线之间的距离为10mm-15mm。 The specific scheme of the utility model is: a kneading machine for ultra-thin cotton tire processing, which has a bracket, a lifting power device is installed above the bracket, and a lifting belt, an upper kneading board, a lower kneading board and a main motor are installed inside the bracket. One end of the lifting belt is connected to the lifting power device, and the other end is connected to the upper kneading plate. A connecting shaft is installed at the center of the upper kneading plate. The upper end of the connecting shaft is connected to a rotating shaft, and the rotating shaft is connected to the main motor through the belt. connection, the lower kneading board is fixedly installed inside the bracket and located below the upper kneading board. It is characterized in that: the upper end of the connecting shaft and the lower end of the rotating motion shaft are opposite to each other with an "L"-shaped interface, and the connecting shaft and the rotating The motion shaft is matched up and down through the "L" type interface, and is fixedly connected with the nut through the screw rod. The distance between the connecting shaft and the central axis of the rotary motion shaft is 10mm-15mm.

本实用新型所述的提升动力装置包括升降电机、传动轮和水平传动轴,升降电机与传动轮之间通过皮带传动,传动轴上装有升降皮带。 The lifting power device described in the utility model comprises a lifting motor, a transmission wheel and a horizontal transmission shaft, and the lifting motor and the transmission wheel are driven by a belt, and the transmission shaft is equipped with a lifting belt.

本实用新型所述的支架上部位于旋转运动轴与主电机之间部位安装有一垂直传动轴,所述旋转运动轴、垂直传动轴、主电机之间通过皮带传动。 The upper part of the bracket described in the utility model is located between the rotation shaft and the main motor and a vertical transmission shaft is installed, and the rotation shaft, the vertical transmission shaft and the main motor are driven by a belt.

本实用新型所述的上揉板上方边缘部位还装有拉伸弹簧,拉伸弹簧的另一端与支架连接。 The upper edge of the upper kneading plate described in the utility model is also equipped with a tension spring, and the other end of the tension spring is connected with the support.

与传统的揉棉机相比,本实用新型具有的优势表现在: Compared with the traditional rubbing machine, the utility model has the following advantages:

1.通过调整旋转运动轴对上揉板运动的偏心距,超薄型棉胎的加工设备,本实用新型对初级棉胎的揉压时间是传统的1/3-1/2,大大提高了生产效率; 1. By adjusting the eccentricity of the rotary motion axis to the movement of the upper kneading plate, the processing equipment for ultra-thin cotton tires, the kneading and pressing time of the utility model for the primary cotton tires is 1/3-1/2 of the traditional one, which greatly improves Productivity;

2.作为一种超薄型棉胎的专门加工设备,填补了当前市场上对超薄型棉胎加工生产的空白。 2. As a special processing equipment for ultra-thin cotton tires, it fills the gap in the current market for processing and producing ultra-thin cotton tires.

附图说明 Description of drawings

图1为本实用新型的示意图; Fig. 1 is the schematic diagram of the utility model;

图2为本实用新型A处的局部放大图; Fig. 2 is the partial enlarged view of place A of the utility model;

图3为本实用新型A处B-B面剖视图。 Fig. 3 is the sectional view of the B-B plane at A place of the utility model.

图中,1-支架,2-升降皮带,3-上揉板,4-下揉板,5-主电机,6-固定板,7-连接轴,8-旋转运动轴,9-传动皮带,10-“L”型接口,11-螺杆,12-螺母,13-升降电机,14-传动轮,15-水平传动轴,16-皮带轮,17-垂直传动轴,18-拉伸弹簧。 In the figure, 1-bracket, 2-lifting belt, 3-upper kneading board, 4-lower kneading board, 5-main motor, 6-fixed board, 7-connecting shaft, 8-rotating motion shaft, 9-transmission belt, 10-"L" type interface, 11-screw, 12-nut, 13-lifting motor, 14-drive wheel, 15-horizontal drive shaft, 16-belt pulley, 17-vertical drive shaft, 18-tension spring.

具体实施方式 detailed description

本实施例中,一种超薄棉胎加工用揉棉机,具有支架1,支架1上方的安装有提升动力装置,支架1内部安装有升降皮带2、上揉板3、下揉板4和主电机5,所述升降皮带2的一端与提升动力装置连接,另一端与上揉板3连接,所述上揉板3中心位置安装有一固定板6,固定板6中心位置焊装有一连接轴7,连接轴7上端与一旋转运动轴8下端连接,旋转运动轴8通过传动皮带9与主电机5连接,所述下揉板4固定安装在支架1内部位于上揉板3的下方。 In this embodiment, a kneading machine for ultra-thin cotton tire processing has a support 1, a lifting power device is installed above the support 1, and a lifting belt 2, an upper kneading board 3, a lower kneading board 4 and Main motor 5, one end of the lifting belt 2 is connected to the lifting power device, and the other end is connected to the upper kneading plate 3, a fixed plate 6 is installed at the center of the upper kneading plate 3, and a connecting shaft is welded at the center of the fixed plate 6 7. The upper end of the connecting shaft 7 is connected to the lower end of a rotary motion shaft 8, the rotary motion shaft 8 is connected to the main motor 5 through the transmission belt 9, and the lower kneading plate 4 is fixedly installed inside the bracket 1 below the upper kneading plate 3.

所述连接轴7上端和旋转运动轴8下端相对的一侧均开有“L”型接口10,连接轴7和旋转运动轴8通过“L”型接口10上下匹配,并通过上下两个左右相对安装的螺杆11与螺母12固定连接,连接轴7与旋转运动轴8中心轴线之间的距离为10mm(一般可在10mm-15mm之间选择)。 The opposite side of the upper end of the connecting shaft 7 and the lower end of the rotating shaft 8 is provided with an "L"-shaped interface 10, and the connecting shaft 7 and the rotating shaft 8 are matched up and down through the "L"-shaped interface 10, and are passed through two left and right The oppositely installed screw rod 11 is fixedly connected with the nut 12, and the distance between the connecting shaft 7 and the central axis of the rotating shaft 8 is 10mm (generally, it can be selected between 10mm-15mm).

本实施例中,提升动力装置包括升降电机13、传动轮14和水平传动轴15,升降电机13与传动轮14之间通过皮带传动,传动轮14与水平传动轴15之间通过齿轮传动,水平传动轴15上安装有皮带轮16,升降皮带2通过皮带轮16与水平传动轴15连接。 In this embodiment, the lifting power device includes a lifting motor 13, a transmission wheel 14 and a horizontal transmission shaft 15. The lifting motor 13 and the transmission wheel 14 are driven by a belt, and the transmission wheel 14 and the horizontal transmission shaft 15 are driven by gears. Belt pulley 16 is installed on the transmission shaft 15, and lifting belt 2 is connected with horizontal transmission shaft 15 by belt pulley 16.

本实施例中,支架1上部位于旋转运动轴8与主电机5之间部位安装有一垂直传动轴17,所述旋转运动轴8、垂直传动轴17、主电机5之间均通过传动皮带9进行传动。 In this embodiment, a vertical transmission shaft 17 is installed on the upper part of the bracket 1 between the rotation shaft 8 and the main motor 5, and the rotation shaft 8, the vertical transmission shaft 17, and the main motor 5 are all connected by a transmission belt 9. transmission.

本实施例中,上揉板3上方边缘部位还装有拉伸弹簧18,拉伸弹簧18的另一端与支架1连接。 In this embodiment, an extension spring 18 is installed on the upper edge of the upper kneading plate 3 , and the other end of the extension spring 18 is connected to the bracket 1 .

Claims (4)

1. a ultra-thin bat processing is with rubbing cotton machine, there is support, above support, lifting power set are installed, internal stent is provided with hoisting belts, on rub plate, under rub plate and mair motor, one end of described hoisting belts is connected with lifting power set, the other end with on rub plate and be connected, rub plate center on described and one connecting axle is installed, connecting axle upper end is connected with a rotary motion axle, rotary motion axle is connected with mair motor by belt, rub plate under described to be fixedly mounted on internal stent and to be positioned at the below of rubbing plate, it is characterized in that: the side relative with rotary motion axle lower end, described connecting axle upper end all has " L " type interface, connecting axle and rotary motion axle are mated up and down by " L " type interface, and be fixedly connected with nut by screw rod, distance between connecting axle and rotary motion axle central axis is 10mm-15mm.
2. the ultra-thin bat processing of one according to claim 1 is with rubbing cotton machine, it is characterized in that: described lifting power set comprise lifting motor, drive and horizontal drive shaft, hoisting belts is equipped with by belt transmission between lifting motor and drive, power transmission shaft.
3. the ultra-thin bat processing of one according to claim 1 is with rubbing cotton machine, it is characterized in that: described frame upper position between rotary motion axle and mair motor is provided with a vertical drive shaft, passes through belt transmission between described rotary motion axle, vertical drive shaft, mair motor.
4. the ultra-thin bat processing of one according to claim 1 is with rubbing cotton machine, it is characterized in that: rub plate top edges position on described and also extension spring is housed, the other end of extension spring is connected with support.
CN201520798920.2U 2015-10-16 2015-10-16 Processing of ultra -thin bat is with rubbing cotton machine Expired - Lifetime CN205088409U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106087136A (en) * 2016-08-15 2016-11-09 河南新濮丰棉机科技有限公司 It is produced device and preparation method without net
CN106542490A (en) * 2016-08-15 2017-03-29 盐城工学院 A kind of automatic covering tyre grinding machine of cotton-wadded quilt
CN107523935A (en) * 2017-08-04 2017-12-29 颍上县鸿达纺织有限公司 A kind of cotton spinning processing unit (plant)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106087136A (en) * 2016-08-15 2016-11-09 河南新濮丰棉机科技有限公司 It is produced device and preparation method without net
CN106542490A (en) * 2016-08-15 2017-03-29 盐城工学院 A kind of automatic covering tyre grinding machine of cotton-wadded quilt
CN107523935A (en) * 2017-08-04 2017-12-29 颍上县鸿达纺织有限公司 A kind of cotton spinning processing unit (plant)

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