CN205087375U - Compound air suspension combination formula frock structure - Google Patents
Compound air suspension combination formula frock structure Download PDFInfo
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- CN205087375U CN205087375U CN201520881849.4U CN201520881849U CN205087375U CN 205087375 U CN205087375 U CN 205087375U CN 201520881849 U CN201520881849 U CN 201520881849U CN 205087375 U CN205087375 U CN 205087375U
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Abstract
Description
技术领域technical field
本实用新型属于汽车海外出口KD件包装技术领域,具体涉及一种复合空气悬架组合式工装结构。The utility model belongs to the technical field of KD parts packaging for overseas export of automobiles, and in particular relates to a composite air suspension combined tooling structure.
背景技术Background technique
目前,在国内企业不断扩展海外市场,海外包装发运种类、数量倍增的形势下,出口散件必须保证运输装卸中的安全以及包装发运的成本控制,其中包装发运工装的设计最为关键。所以有必要设计一种工装,既保证工装长途运输快捷、安全,又能有效利用集装箱内部空间,最大限度地降低包装发运成本。At present, under the situation that domestic enterprises continue to expand overseas markets and the types and quantities of overseas packaging and shipments double, export parts must ensure the safety of transportation and loading and unloading and the cost control of packaging and shipping, among which the design of packaging and shipping tools is the most critical. Therefore, it is necessary to design a tooling that not only ensures fast and safe long-distance transportation of the tooling, but also effectively utilizes the internal space of the container and minimizes the cost of packaging and shipping.
实用新型内容Utility model content
本实用新型的目的在于提供一种针对汽车出口KD件的复合空气悬架组合式工装结构,通过创新设计框架箱体的组合结构,将几种不同总成或分装总成组合成一体,减少了包装发运工装数量,降低了工装制造成本,充分利用了集装箱在高度方向上内部空间,最大限度增加了集装箱装载容量,同时还具有结构简单紧凑、组合方便快捷、体积重量适度(2T左右)等独特优点,具有广泛的推广应用前景。The purpose of this utility model is to provide a composite air suspension combined tooling structure for KD parts of automobile export. Through the innovative design of the combined structure of the frame box, several different assemblies or sub-assemblies are combined into one, reducing Reduce the number of packaging and shipping tooling, reduce the manufacturing cost of tooling, make full use of the internal space of the container in the height direction, and increase the loading capacity of the container to the maximum. At the same time, it also has simple and compact structure, convenient and quick combination, moderate volume and weight (about 2T), etc. It has unique advantages and has broad prospects for popularization and application.
本实用新型解决所述技术问题所采取的技术方案为:The technical scheme that the utility model solves described technical problem to take is:
一种复合空气悬架组合式工装结构,包括上下叠置组装的若干框架箱体,每个框架箱体具有开放式的长方体框架结构,包括有:支撑竖梁2、第一连接横梁3、连接纵梁4、支撑板5、第一支架6、第二支架7、第三支架8、第二连接横梁10以及连接板1,所述支撑竖梁2包括有四根并形成长方体框架结构的四个竖向支撑边,所述第一连接横梁3包括有两根,并分别沿横向连接于两根支撑竖梁2之间,所述连接纵梁4包括有两根,并分别沿纵向连接于两根支撑竖梁2之间,由所述第一连接横梁3和连接纵梁4围成矩形框架结构,所述第二连接横梁10横向连接于两根连接纵梁4之间,所述支撑板5设置于第二连接横梁10与连接纵梁4的连接之处,所述第一支架6、第二支架7和第三支架8在所述第二连接横梁10上围成U型槽结构,所述连接板1设置于所述支撑竖梁2的端部。A compound air suspension combined tooling structure, including several frame boxes stacked up and down, each frame box has an open rectangular parallelepiped frame structure, including: supporting vertical beams 2, first connecting beams 3, connecting Longitudinal beam 4, support plate 5, first support 6, second support 7, third support 8, second connecting beam 10 and connecting plate 1, described supporting vertical beam 2 comprises four and forms four four a vertical support side, the first connecting beam 3 includes two, and is respectively horizontally connected between the two supporting vertical beams 2, and the connecting beam 4 includes two, and is respectively longitudinally connected to the Between the two supporting vertical beams 2, a rectangular frame structure is formed by the first connecting beam 3 and the connecting longitudinal beam 4, and the second connecting beam 10 is transversely connected between the two connecting vertical beams 4, and the supporting The plate 5 is arranged at the connection between the second connecting beam 10 and the connecting longitudinal beam 4, and the first bracket 6, the second bracket 7 and the third bracket 8 form a U-shaped groove structure on the second connecting beam 10 , the connecting plate 1 is arranged at the end of the supporting vertical beam 2 .
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述第一连接横梁3和连接纵梁4共同连接于支撑竖梁2的底部并处于同一水平位置,所述第二连接横梁10处于第一连接横梁3和连接纵梁4围成的矩形框架结构内。Further according to the composite air suspension combined tooling structure described in the present invention, wherein the first connecting beam 3 and the connecting longitudinal beam 4 are jointly connected to the bottom of the supporting vertical beam 2 and are at the same horizontal position, the second The connecting beam 10 is located in the rectangular frame structure enclosed by the first connecting beam 3 and the connecting longitudinal beam 4 .
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述第一支架6、第二支架7和第三支架8在所述第二连接横梁10上围成两组U型槽结构,每组U型槽结构包括一个第一支架6、一个第二支架7和两个第三支架8,其中第一支架6焊接于第二连接横梁10的上表面,两个第三支架8分别焊接于第一支架6上表面的两端,第二支架7焊接于第一支架6的上表面并处于两个第三支架8之间。Further according to the composite air suspension combined tooling structure described in the present invention, wherein the first bracket 6, the second bracket 7 and the third bracket 8 form two groups of U-shaped brackets on the second connecting beam 10 Groove structure, each group of U-shaped groove structures includes a first bracket 6, a second bracket 7 and two third brackets 8, wherein the first bracket 6 is welded to the upper surface of the second connecting beam 10, and the two third brackets 8 are respectively welded to both ends of the upper surface of the first bracket 6 , and the second bracket 7 is welded to the upper surface of the first bracket 6 and is located between the two third brackets 8 .
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述U型槽结构内设置有胶皮9。Further according to the composite air suspension combined tooling structure described in the present invention, rubber 9 is arranged in the U-shaped groove structure.
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中每根支撑竖梁2的上下端部各焊接有一个连接板1,每个连接板上均开设有安装孔,两个框架箱体上下叠置组装时,组装螺栓穿过上下对准的连接板上的安装孔后连接于组装螺母。Further according to the composite air suspension combined tooling structure described in the present utility model, the upper and lower ends of each supporting vertical beam 2 are respectively welded with a connecting plate 1, and each connecting plate is provided with a mounting hole, two When the frame boxes are stacked up and down and assembled, the assembly bolts pass through the mounting holes on the connecting plates aligned up and down and are connected to the assembly nuts.
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述连接板1为矩形板且尺寸大于支撑竖梁2的横截面尺寸,所述组装螺栓为Q151B1460TF2六角螺栓。Further according to the composite air suspension combined tooling structure of the present invention, wherein the connecting plate 1 is a rectangular plate and its size is larger than the cross-sectional size of the supporting vertical beam 2, and the assembly bolts are Q151B1460TF2 hexagonal bolts.
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述支撑竖梁2采用矩形空心钢,横截面尺寸为长50mm、宽50mm、厚4mm,支撑竖梁的整体长度为1382mm;所述连接板为矩形板,尺寸为长150mm、宽150mm、厚8mm,连接板上的安装孔孔径为16mm;所述第一连接横梁和连接纵梁均采用矩形空心钢,其横截面尺寸均为长50mm、宽50mm、厚4mm,所述第一连接横梁的整体长度为960mm,所述连接纵梁的整体长度为1750mm;所述第二连接横梁采用矩形空心钢,其横截面尺寸为长80mm、宽40mm、厚4mm,所述第二连接横梁的整体长度为960;所述第一支架6、第二支架7和第三支架8均采用矩形空心钢,第一支架的横截面尺寸为长120mm、宽60mm、厚5mm,第一支架的整体长度为235mm,所述第二支架和第三支架的横截面尺寸均为长40mm、宽40mm、厚4mm,第二支架的整体长度为155mm,第三支架的整体长度为140mm。Further according to the composite air suspension combined tooling structure described in the present invention, wherein the supporting vertical beam 2 adopts rectangular hollow steel, the cross-sectional size is 50mm long, 50mm wide, and 4mm thick, and the overall length of the supporting vertical beam is 1382mm; the connecting plate is a rectangular plate with a size of 150mm in length, 150mm in width and 8mm in thickness, and the diameter of the mounting hole on the connecting plate is 16mm; the first connecting crossbeam and connecting longitudinal beam all adopt rectangular hollow steel, and its cross section The dimensions are all 50mm long, 50mm wide, and 4mm thick. The overall length of the first connecting beam is 960mm, and the overall length of the connecting longitudinal beam is 1750mm; the second connecting beam adopts rectangular hollow steel, and its cross-sectional dimension It is 80mm long, 40mm wide, and 4mm thick. The overall length of the second connecting beam is 960°; the first support 6, the second support 7 and the third support 8 all adopt rectangular hollow steel, and the cross-section of the first support The size is long 120mm, wide 60mm, thick 5mm, the overall length of the first support is 235mm, the cross-sectional dimensions of the second support and the third support are long 40mm, wide 40mm, thick 4mm, the overall length of the second support is 155mm, and the overall length of the third bracket is 140mm.
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述复合空气悬架组合式工装结构的整体体积尺寸为:长1950mm、宽1160mm、高1800mm。Further according to the composite air suspension combined tooling structure of the present invention, the overall volume size of the composite air suspension combined tooling structure is: length 1950mm, width 1160mm, and height 1800mm.
进一步的根据本实用新型所述的复合空气悬架组合式工装结构,其中所述复合空气悬架组合式工装结构由两个相同结构的所述框架箱体上下叠置组装而成。Further according to the composite air suspension combined tooling structure of the present invention, the composite air suspension combined tooling structure is formed by stacking two frame boxes of the same structure up and down.
通过本实用新型的技术方案至少能够达到以下技术效果:At least the following technical effects can be achieved through the technical solution of the utility model:
1)、本实用新型所述工装结构属于专用工装,通过将两个复合空气悬架工装上下叠加后形成高度合适、很好利用集装箱空间的工装结构,装配部件在该工装上能够进行固定牢靠,且工装在集装箱中固定方式简便、易行,装集装箱时,便于叉车操作。1) The tooling structure described in this utility model belongs to special tooling. By superimposing two composite air suspension toolings up and down, a tooling structure with a suitable height and good use of container space is formed. The assembly parts can be fixed firmly on the tooling, Moreover, the fixing method of the tooling in the container is simple and easy, and it is convenient for forklift operation when the container is loaded.
2)、本实用新型所述工装结构还具有操作方便快捷、结构简单紧凑、体积相当、重量适度(2T左右)、有效节约集装箱空间、提高空间利用率、降低运输成本等优点,对于实际应用具有重要的意义。2), the tooling structure described in the utility model also has the advantages of convenient and quick operation, simple and compact structure, equivalent volume, moderate weight (about 2T), effectively saving container space, improving space utilization, and reducing transportation costs. Significance.
附图说明Description of drawings
附图1为本实用新型所述复合空气悬架组合式工装结构的正视结构图;Accompanying drawing 1 is the front structural diagram of composite air suspension combined tooling structure described in the utility model;
附图2为本实用新型所述工装结构中一个框架箱体的正视结构图;Accompanying drawing 2 is the front structural diagram of a frame box in the tooling structure described in the utility model;
附图3为附图2所示框架箱体的俯视结构图;Accompanying drawing 3 is the top view structural diagram of frame box body shown in accompanying drawing 2;
图中各附图标记的含义如下:The meaning of each reference mark in the figure is as follows:
1-连接板,2-支撑竖梁,3-第一连接横梁,4-连接纵梁,5-支撑板,6-第一支架,7-第二支架,8-第三支架,9-胶皮,10-第二连接横梁。1-connecting plate, 2-supporting vertical beam, 3-first connecting beam, 4-connecting longitudinal beam, 5-supporting plate, 6-first bracket, 7-second bracket, 8-third bracket, 9-rubber , 10 - the second connecting beam.
具体实施方式detailed description
以下结合附图对本实用新型的技术方案进行详细的描述,以使本领域技术人员能够更加清楚的理解本实用新型,但并不因此限制本实用新型的保护范围。The technical scheme of the utility model is described in detail below in conjunction with the accompanying drawings, so that those skilled in the art can understand the utility model more clearly, but the protection scope of the utility model is not limited thereby.
如附图1所示,本实用新型所述的汽车出口KD件复合空气悬架组合式工装结构优选的包括两个上下叠置的框架箱体,亦可根据需要包括三个以上上下叠置的框架箱体,框架箱体为一种专用工装,用于装载复合空气悬架,各框架箱体的上下叠置顺序可调换。As shown in Figure 1, the composite air suspension combined tooling structure of the KD part of the automobile export described in the utility model preferably includes two frame boxes stacked up and down, and may also include more than three stacked up and down frames as required. Frame box, the frame box is a special tool for loading the composite air suspension, and the stacking sequence of each frame box can be changed.
每个框架箱体的结构如附图2和附图3所示的,包括连接板1、支撑竖梁2、第一连接横梁3、连接纵梁4、支撑板5、第一支架6、第二支架7、第三支架8、胶皮9以及第二连接横梁10,其中框架箱体整体具有长方体框架结构,为开放式框架设置,包括有四根支撑竖梁2,相互平行的设置于同一矩形的四个直角位置,形成长方体框架的四个竖向支撑边,其中第一连接横梁3包括有两根,分别沿横向连接于两根支撑竖梁2之间,其中连接纵梁4也包括有两根,分别沿总向连接于两根支撑竖梁2之间,第一连接横梁3和连接纵梁4处于同一水平位置,并共同连接于支撑竖梁2的底部,由第一连接横梁3和连接纵梁4在支撑竖梁2的底部围成矩形框架结构,第二连接横梁10包括有一根,横向水平的连接于两根连接纵梁4之间。在所述第二连接横梁10的两端与连接纵梁4连接处各设置有一个支撑板5,所述第一支架6、第二支架7和第三支架8在所述第二连接横梁10上围成U型槽结构,优选的沿第二连接横梁10的长度方向围成两组U型槽结构,每组U型槽包括一个第一支架6、一个第二支架7和两个第三支架8,所述的第一支架6焊接于第二连接横梁10的上表面,两个第三支架8分别焊接于第一支架6上表面的两端,并在两个第三支架8之间形成U型槽,所述第二支架7焊接于第二连接横梁10的上表面并处于两个第三支架8之间的U型槽底,在所述U型槽上设置有胶皮9。每根支撑竖梁2的上下端部分别各设有一个连接板1,所述连接板1为矩形板且尺寸大于支撑竖梁2的横截面尺寸,在所述连接板上设有安装孔;当两个框架箱体组合连接时,如附图1所示,两个框架箱体的各支撑竖梁相互对准,进而上下两根对准的支撑竖梁端部的连接板上下叠置,连接板上的安装孔对准,通过六角螺栓穿过上下连接板上的安装孔后与螺栓连接来实现上下两个框架箱体的组合连接。优选的两个框架箱体用Q151B1460TF2螺栓连接固定。The structure of each frame box is as shown in accompanying drawing 2 and accompanying drawing 3, comprises connecting plate 1, supporting vertical beam 2, the first connecting beam 3, connecting longitudinal beam 4, supporting plate 5, the first support 6, the first The second bracket 7, the third bracket 8, the rubber 9 and the second connecting beam 10, wherein the frame box has a cuboid frame structure as a whole, which is set for an open frame, including four supporting vertical beams 2, which are arranged in the same rectangle parallel to each other. The four right-angle positions form the four vertical support sides of the cuboid frame, wherein the first connecting beam 3 includes two, respectively connected between the two supporting vertical beams 2 along the transverse direction, wherein the connecting beam 4 also includes Two, respectively connected between the two supporting vertical beams 2 along the general direction, the first connecting beam 3 and the connecting longitudinal beam 4 are at the same horizontal position, and are jointly connected to the bottom of the supporting vertical beam 2, and the first connecting beam 3 The bottom of the supporting vertical beam 2 and the connecting longitudinal beam 4 form a rectangular frame structure, and the second connecting beam 10 includes one, which is horizontally connected between the two connecting longitudinal beams 4 . A support plate 5 is respectively arranged at the connection between the two ends of the second connecting beam 10 and the connecting longitudinal beam 4, and the first bracket 6, the second bracket 7 and the third bracket 8 are connected on the second connecting beam 10. A U-shaped groove structure is formed on the top, preferably two groups of U-shaped groove structures are formed along the length direction of the second connecting beam 10, and each group of U-shaped grooves includes a first bracket 6, a second bracket 7 and two third brackets. Bracket 8, the first bracket 6 is welded on the upper surface of the second connecting beam 10, two third brackets 8 are respectively welded to the two ends of the upper surface of the first bracket 6, and between the two third brackets 8 A U-shaped groove is formed. The second bracket 7 is welded to the upper surface of the second connecting beam 10 and is at the bottom of the U-shaped groove between the two third brackets 8 . A rubber 9 is arranged on the U-shaped groove. The upper and lower ends of each support vertical beam 2 are respectively provided with a connecting plate 1, the connecting plate 1 is a rectangular plate and the size is greater than the cross-sectional size of the supporting vertical beam 2, and a mounting hole is provided on the connecting plate; When the two frame boxes are combined and connected, as shown in Figure 1, the supporting vertical beams of the two frame boxes are aligned with each other, and then the connecting plates at the ends of the two aligned supporting vertical beams are stacked up and down, The mounting holes on the connecting plate are aligned, and the hexagonal bolts pass through the mounting holes on the upper and lower connecting plates and are connected with the bolts to realize the combined connection of the upper and lower frame boxes. The preferred two frame boxes are connected and fixed with Q151B1460TF2 bolts.
下面具体描述本实用新型所述工装结构的材料和尺寸,如附图2所示的,其中所述四件支撑竖梁采用矩形空心钢,其横截面尺寸为长50mm*宽50mm*厚4mm;支撑竖梁端部焊接的连接板材料为Q235,其尺寸为长150mm*宽150mm*厚8mm,连接板上的安装孔为¢16mm,连接连接板的六角螺栓的径向尺寸为¢14mm,六角螺栓螺纹长度为60mm,优选的六角螺栓采用M7.015.01M14*1.5*60-10.9-ZNPHR3F;第一连接横梁和连接纵梁均采用矩形空心钢,其横截面尺寸均为长50mm*宽50mm*厚4mm,第一连接横梁的整体长度为960mm,连接纵梁的整体长度为1750mm;第二连接横梁采用矩形空心钢,其横截面尺寸为长80mm*宽40mm*厚4mm,整体长度为960;第二连接横梁中心线距离第一连接横梁中心线为725mm,在第二连接横梁上的两组U型槽结构之间的外侧间距为640mm。第一支架6、第二支架7和第三支架8均采用矩形空心钢,第一支架的横截面尺寸为长120mm*宽60mm*厚5mm,整体长度为235mm,第二支架和第三支架的截面尺寸均为长40mm*宽40mm*厚4mm,第二支架的整体长度为155mm,第三支架的整体长度为140mm。所述复合空气悬架组合式工装结构的整体体积为:1950mm(长)×1160mm(宽)×1800mm(高)。Describe the material and size of the frock structure described in the utility model below in detail, as shown in accompanying drawing 2, wherein said four support vertical beams adopt rectangular hollow steel, and its cross-sectional size is long 50mm * wide 50mm * thick 4mm; The material of the connecting plate welded at the end of the supporting vertical beam is Q235, and its size is 150mm in length*150mm in width*8mm in thickness. The bolt thread length is 60mm, and the preferred hexagonal bolt is M7.015.01M14*1.5*60-10.9-ZNPHR3F; the first connecting beam and connecting longitudinal beam are both made of rectangular hollow steel, and their cross-sectional dimensions are all 50mm long*50mm wide* The thickness is 4mm, the overall length of the first connecting beam is 960mm, and the overall length of the connecting longitudinal beam is 1750mm; the second connecting beam is made of rectangular hollow steel, and its cross-sectional size is length 80mm*width 40mm*thickness 4mm, and the overall length is 960mm; The center line of the second connecting beam is 725 mm from the center line of the first connecting beam, and the outer distance between the two sets of U-shaped groove structures on the second connecting beam is 640 mm. The first support 6, the second support 7 and the third support 8 are all made of rectangular hollow steel. The cross-sectional size of the first support is 120mm long * 60mm wide * 5mm thick, and the overall length is 235mm. The second support and the third support The cross-sectional dimensions are all 40mm in length*40mm in width*4mm in thickness, the overall length of the second bracket is 155mm, and the overall length of the third bracket is 140mm. The overall volume of the composite air suspension combined tooling structure is: 1950mm (length) × 1160mm (width) × 1800mm (height).
本实用新型创新提出的复合空气悬架组合式工装结构充分利用复合空气悬架分装总成桥管弧面的自身条件,将复合空气悬架分装总成卡入几个支架围成的U型槽内,桥管弧面与U型槽内的胶皮有较强的摩擦力,使得复合空气悬架分装总成不会发生相对移动,整个工装结构组装操作方便快捷、结构简单紧凑、体积相当、重量适度(2T左右),可以将两个框架箱体通过支撑竖梁上的连接板用螺栓固定成一体,降低了工装制造成本,充分利用了集装箱在高度方向上内部空间,最大限度增加了集装箱装载容量。所述工装结构在出口台湾KD散件发运时均已使用,经验证明,包装简便易行,装、拆集装箱方便。The composite air suspension combined tooling structure proposed by the utility model makes full use of the self-conditions of the bridge tube arc surface of the composite air suspension sub-assembly assembly, and snaps the composite air suspension sub-assembly assembly into the U surrounded by several brackets. In the U-shaped groove, the arc surface of the bridge tube and the rubber in the U-shaped groove have a strong friction force, so that the composite air suspension sub-assembly assembly will not move relative to each other. Equivalent and moderate weight (about 2T), the two frame boxes can be fixed together with bolts through the connecting plate on the supporting vertical beam, which reduces the manufacturing cost of tooling, makes full use of the internal space of the container in the height direction, and maximizes the container loading capacity. The tooling structure has been used when exporting Taiwan KD parts for shipment. Experience has proved that the packaging is simple and easy, and the loading and unloading of the container is convenient.
以上仅是对本实用新型的优选实施方式进行了描述,并不将本实用新型的技术方案限制于此,本领域技术人员在本实用新型的主要技术构思的基础上所作的任何公知变形都属于本实用新型所要保护的技术范畴,本实用新型具体的保护范围以权利要求书的记载为准。The above is only a description of the preferred implementation of the utility model, and does not limit the technical solution of the utility model thereto. Any known deformation made by those skilled in the art on the basis of the main technical concept of the utility model belongs to this utility model. The technical category to be protected by the utility model, the specific protection scope of the utility model is subject to the records in the claims.
Claims (9)
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| CN201520881849.4U CN205087375U (en) | 2015-11-06 | 2015-11-06 | Compound air suspension combination formula frock structure |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110395497A (en) * | 2019-07-19 | 2019-11-01 | 华为技术有限公司 | A box unit, box assembly and data center |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110395497A (en) * | 2019-07-19 | 2019-11-01 | 华为技术有限公司 | A box unit, box assembly and data center |
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