CN205085215U - Full -automatic automobile plate punching machine - Google Patents
Full -automatic automobile plate punching machine Download PDFInfo
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Abstract
本实用新型公开了一种全自动汽车板材冲压机,其特征在于:由转入输送带、顶架、伸缩液压缸、凸模、工作台、凹模、压具、工作台支撑装置、转出输送带组成。所述的工作台包括中部矩形槽、左矩形槽、右矩形槽、左升降输送带、右升降输送带、左气动升降台、右气动升降台、检测装置。所述的压具安装在工作台的侧边上。所述的工作台支撑装置包括连杆、液压缸、底板。本实用新型采用四连杆机构,保证工作台的台面始终保持与水平面平行,从而有效的实现与转入输送带和转出输送带的高效衔接;本实用新型能实现板材件的全自动加工、且加工效率高、结构简单、操作和控制便捷,可广泛应用在汽车零部件加工工厂和汽车生产企业,应用前景广阔。
The utility model discloses a full-automatic automobile plate stamping machine, which is characterized in that: it consists of a transfer belt, a top frame, a telescopic hydraulic cylinder, a punch, a workbench, a die, a pressing tool, a workbench support device, a transfer out Conveyor belt composition. The workbench includes a central rectangular trough, a left rectangular trough, a right rectangular trough, a left lifting conveyor belt, a right lifting conveyor belt, a left pneumatic lifting platform, a right pneumatic lifting platform, and a detection device. The presser is installed on the side of the workbench. The workbench supporting device includes a connecting rod, a hydraulic cylinder and a bottom plate. The utility model adopts a four-link mechanism to ensure that the table top of the workbench is always kept parallel to the horizontal plane, thereby effectively realizing the high-efficiency connection with the transfer-in conveyor belt and the transfer-out conveyor belt; the utility model can realize fully automatic processing of plate parts, Moreover, the processing efficiency is high, the structure is simple, and the operation and control are convenient. It can be widely used in auto parts processing factories and automobile production enterprises, and has broad application prospects.
Description
技术领域 technical field
本实用新型涉及汽车零部件加工装备领域,尤其涉及一种全自动汽车板材冲压机。 The utility model relates to the field of auto parts processing equipment, in particular to a full-automatic auto plate stamping machine.
背景技术 Background technique
汽车的板材为汽车零部件中不可缺少的部分。拖拉机、叉车的挡泥板等对板材的应用也较多。在汽车的构造上,构成汽车的车身的部件大致分为面板部件、结构部件、行走部件及增强部件。这些部件对应不同的用途要求,具有不同的性能。其中,面板部件要求板材具有良好的成型性。汽车的面板也是汽车板材的重要组成部分。在汽车的板材的加工过程中,基于汽车的构造原理,我们可知汽车的板材件多为复杂形状,一般呈复杂曲面和弧线状。汽车板材的加工程序多为冲压成型,汽车板材的冲压机由此诞生。 Automobile plates are an indispensable part of auto parts. The fenders of tractors and forklifts also have many applications for plates. In terms of the structure of the automobile, the parts constituting the body of the automobile are roughly classified into panel parts, structural parts, running parts, and reinforcement parts. These components correspond to different application requirements and have different performances. Among them, panel parts require that the board has good formability. The panel of the car is also an important part of the car sheet. During the processing of automobile panels, based on the structural principles of automobiles, we know that most of the automobile panels are complex shapes, generally in the shape of complex curved surfaces and arcs. The processing procedure of automobile panels is mostly stamping, and the stamping machine for automobile panels was born from this.
在现有的汽车板材的冲压机中,汽车板材在加工的过程中要包括机械臂抓送、冲压,机械臂抓送、检测等几个主要的步骤,其中,机械臂的应用仅仅为了实现板材的抓送和运输,因此,导致板材件的加工成本显著升高。为了实现汽车板材的加工过程,且为了减少制造成本,需要采用运输机构来替代机械臂,以此降低成本。同时,现有的汽车板材冲压机自动化程度普遍较低,现有的冲压机上未有全自动化冲压机的设计方案和技术方法,在文献和专利资料中介绍到相关的技术方案,结构复杂,成本较高。因此,基于上述两点,同时从从节约成本,提高效率的角度出发,我们需要设计一种全自动化的汽车板材件冲压机,以克服传统汽车板材冲压机的技术缺陷。本实用新型公开了一种全自动汽车板材冲压机,能有效实现汽车板材冲压过程中的自动化,效率高,且结构简单,操作便捷。 In the existing stamping machine for automobile panels, the processing of automobile panels must include several main steps such as mechanical arm grabbing, stamping, robotic arm grabbing, and detection. Therefore, the processing cost of sheet metal parts is significantly increased. In order to realize the processing of automobile panels and reduce manufacturing costs, it is necessary to use a transport mechanism instead of a mechanical arm to reduce costs. At the same time, the automation degree of existing automobile sheet metal stamping machines is generally low, and there are no design schemes and technical methods for fully automated stamping machines on existing stamping machines. higher. Therefore, based on the above two points, and from the perspective of saving costs and improving efficiency, we need to design a fully automated stamping machine for automotive sheet metal parts to overcome the technical defects of traditional automotive sheet metal stamping machines. The utility model discloses a full-automatic automobile plate stamping machine, which can effectively realize the automation in the stamping process of the automobile plate, has high efficiency, simple structure and convenient operation.
发明内容 Contents of the invention
本实用新型的目的是针对现有技术的不足,提供一种全自动汽车板材冲压机,能克服现有板材冲压机自动化程度低、结构复杂、加工成本高的技术缺陷,极大的提高了汽车板材冲压件的高效率和自动化。 The purpose of this utility model is to aim at the deficiencies of the prior art, to provide a fully automatic automobile plate stamping machine, which can overcome the technical defects of the existing plate stamping machine, such as low automation, complex structure, and high processing cost, and greatly improve the automobile plate stamping machine. High efficiency and automation of sheet metal stamping parts.
本实用新型所要解决的技术问题采用以下技术方案来实现。 The technical problems to be solved by the utility model are realized by the following technical solutions.
一种全自动汽车板材冲压机,由转入输送带、顶架、伸缩液压缸、凸模、工作台、凹模、压具、工作台支撑装置、转出输送带组成。所述的转入输送带用来接收上个工序传过来的板材,所述的转出输送带用来将加工好的板材转运到下一个工序。 The utility model relates to a full-automatic automobile plate stamping machine, which is composed of a transfer-in conveyor belt, a top frame, a telescopic hydraulic cylinder, a punch, a worktable, a die, a pressing tool, a worktable support device, and a transfer-out conveyor belt. The transfer-in conveyor belt is used to receive the plate from the previous process, and the transfer-out conveyor belt is used to transfer the processed plate to the next process.
所述的伸缩液压缸的数量为四个,伸缩液压缸的缸筒安装在顶架上,活塞杆与凸模相连,液压缸的伸缩动作实现凸模的上下运动。所述的凸模和凹模配合使用,从而实现板材的冲压过程。 The number of the telescopic hydraulic cylinders is four, the cylinder barrel of the telescopic hydraulic cylinder is installed on the top frame, the piston rod is connected with the punch, and the telescopic action of the hydraulic cylinder realizes the up and down movement of the punch. The punch and the die are used together to realize the stamping process of the plate.
所述的工作台包括中部矩形槽、左矩形槽、右矩形槽、左升降输送带、右升降输送带、左气动升降台、右气动升降台、检测装置。所述的中部矩形槽,用于安装凹模;所述的左气动升降台和右气动升降台分别安装在左矩形槽和右矩形槽内,所述的左气动升降台和右气动升降台的数量分别为两个,所述的左升降输送带、右升降输送带分别安装在左气动升降台和右气动升降台上。所述的检测装置包括位置传感器、控制箱,所述的位置传感器用于检测板材的位置是否到达指定的加工位置;所述的控制箱用于控制左升降输送带、右升降输送带、左气动升降台、右气动升降台、位置传感器的工作。 The workbench includes a central rectangular trough, a left rectangular trough, a right rectangular trough, a left lifting conveyor belt, a right lifting conveyor belt, a left pneumatic lifting platform, a right pneumatic lifting platform, and a detection device. The middle rectangular groove is used to install the die; the left pneumatic lifting platform and the right pneumatic lifting platform are respectively installed in the left rectangular groove and the right rectangular groove, and the left pneumatic lifting platform and the right pneumatic lifting platform Quantity is respectively two, and described left lifting conveyor belt, right lifting conveyor belt are respectively installed on the left pneumatic lifting platform and the right pneumatic lifting platform. The detection device includes a position sensor and a control box, and the position sensor is used to detect whether the position of the plate reaches the designated processing position; the control box is used to control the left lifting conveyor belt, the right lifting conveyor belt, the left pneumatic Lifting platform, right pneumatic lifting platform, position sensor work.
所述的压具安装在工作台的侧边上,主要作用是将要加工的板材压紧以实现加工前位置的初步固定;当凸模和凹模工作时,板材在挤压力作用下发生变形,此时,板材被压具压住的边缘可进行滑移运动,从而保证板材的良好变形。所述的压具包括气缸和支架,所述的气缸安装在支架上。 The press tool is installed on the side of the workbench, and its main function is to press the plate to be processed so as to initially fix the position before processing; when the punch and die are working, the plate is deformed under the extrusion force , at this time, the edge of the plate pressed by the presser can perform sliding movement, thus ensuring good deformation of the plate. The pressing tool includes a cylinder and a bracket, and the cylinder is installed on the bracket.
所述的工作台支撑装置包括连杆、液压缸、底板,所述的连杆的数量为四个,所述的液压缸的数量为四个,所述的连杆的上端铰接安装在工作台上,下端铰接安装在底板上;所述的液压缸的下端铰接安装在底板上,上端安装在连杆上。 The workbench supporting device includes a connecting rod, a hydraulic cylinder, and a base plate. The number of the connecting rods is four, the number of the hydraulic cylinders is four, and the upper ends of the connecting rods are hingedly installed on the workbench. The upper and lower ends are hingedly mounted on the base plate; the lower end of the hydraulic cylinder is hingedly mounted on the base plate, and the upper end is mounted on the connecting rod.
在工作时,转入输送带将上个工序加工好的板材传递过来,此时,工作台支撑装置的连杆、液压缸运动,使得工作台向左平移;同时,控制箱控制左气动升降台、右气动升降台上升,左升降输送带、右升降输送带开始运转,将板材传送到工作台上;接着左气动升降台、右气动升降台下降,左升降输送带、右升降输送带开始运转停止运转;此时,板材的冲压工序开始进行;当冲压工序结束后,通过转出输送带将加工好的板材转运到下一个工序。 When working, turn to the conveyor belt to pass the plate processed in the previous process. At this time, the connecting rod and hydraulic cylinder of the workbench support device move to make the workbench move to the left; at the same time, the control box controls the left pneumatic lifting platform. 1. The right pneumatic lifting platform rises, the left lifting conveyor belt and the right lifting conveyor belt start to run, and the plate is transferred to the workbench; then the left pneumatic lifting platform and the right pneumatic lifting platform descend, and the left lifting conveyor belt and right lifting conveyor belt start to run Stop the operation; at this time, the stamping process of the plate starts; when the stamping process is completed, the processed plate is transferred to the next process by turning out the conveyor belt.
本实用新型的有益效果是: The beneficial effects of the utility model are:
(1)与现有技术相比,本实用新型的工作台采用四连杆机构,保证工作台在左右运动时,工作台的台面始终保持与水平面平行,从而有效的实现与转入输送带和转出输送带的高效衔接; (1) Compared with the prior art, the workbench of the utility model adopts a four-bar linkage mechanism to ensure that when the workbench moves left and right, the table surface of the workbench is always kept parallel to the horizontal plane, thereby effectively realizing the transfer between the conveyor belt and the conveyor belt. Efficient connection of transfer conveyor belt;
(2)本实用新型的左升降输送带、右升降输送带,有效实现汽车板材的自动化运输,减少了机械臂输送板材的高成本,机构设计巧妙; (2) The left lifting conveyor belt and the right lifting conveyor belt of the utility model can effectively realize the automatic transportation of automobile plates, reduce the high cost of mechanical arm transporting plates, and the mechanism design is ingenious;
(3)本实用新型能实现板材件的全自动加工,且加工效率高,本实用新型的结构简单,操作和控制便捷,可广泛应用在汽车零部件加工工厂和汽车生产企业,应用前景广阔。 (3) The utility model can realize fully automatic processing of plate parts, and has high processing efficiency. The utility model has a simple structure, convenient operation and control, and can be widely used in auto parts processing factories and automobile manufacturing enterprises, with broad application prospects.
附图说明 Description of drawings
图1为本实用新型的总体结构示意图。 Fig. 1 is the overall structure schematic diagram of the present utility model.
附图标识: Drawing logo:
1-输送带、2-顶架、3-伸缩液压缸、4-凸模、5-工作台、501-中部矩形槽、502-左矩形槽、503-右矩形槽、504-左升降输送带、505-右升降输送带、506-左气动升降台、507-右气动升降台、508-检测装置、5081-传感器、5082-控制箱、6-凹模、7-压具、701-气缸、702-支架、8-工作台支撑装置、801-连杆、802-液压缸、803-底板、9-转出输送带。 1-conveyor belt, 2-top frame, 3-telescopic hydraulic cylinder, 4-punch, 5-table, 501-middle rectangular groove, 502-left rectangular groove, 503-right rectangular groove, 504-left lifting conveyor belt , 505-right lifting conveyor belt, 506-left pneumatic lifting platform, 507-right pneumatic lifting platform, 508-detection device, 5081-sensor, 5082-control box, 6-die, 7-pressure tool, 701-cylinder, 702-bracket, 8-workbench supporting device, 801-connecting rod, 802-hydraulic cylinder, 803-bottom plate, 9-turn out conveyor belt.
具体实施方式 detailed description
为了使本实用新型所实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体实施例和图示,进一步阐述本实用新型。 In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific embodiments and illustrations.
如图1所示,一种全自动汽车板材冲压机,由转入输送带1、顶架2、伸缩液压缸3、凸模4、工作台5、凹模6、压具7、工作台支撑装置8、转出输送带9组成。所述的转入输送带1用来接收上个工序传过来的板材,所述的转出输送带9用来将加工好的板材转运到下一个工序。 As shown in Figure 1, a fully automatic automobile sheet metal stamping machine is supported by a conveyor belt 1, a top frame 2, a telescopic hydraulic cylinder 3, a punch 4, a workbench 5, a die 6, a press tool 7, and a workbench. Device 8, turn out conveyor belt 9 to form. The transfer-in conveyor belt 1 is used to receive the plates passed from the previous process, and the transfer-out conveyor belt 9 is used to transfer the processed plates to the next process.
如图1所示,所述的伸缩液压缸3的数量为四个,伸缩液压缸3的缸筒安装在顶架2上,活塞杆与凸模4相连,液压缸的伸缩动作实现凸模4的上下运动。所述的凸模4和凹模6配合使用,从而实现板材的冲压过程。 As shown in Figure 1, the number of the telescopic hydraulic cylinder 3 is four, the cylinder barrel of the telescopic hydraulic cylinder 3 is installed on the top frame 2, the piston rod is connected with the punch 4, and the telescopic action of the hydraulic cylinder realizes the punch 4 up and down movement. The punch 4 and the die 6 are used in cooperation to realize the stamping process of the plate.
如图1所示,所述的工作台5包括中部矩形槽501、左矩形槽502、右矩形槽503、左升降输送带504、右升降输送带505、左气动升降台506、右气动升降台507、检测装置508。所述的中部矩形槽501,用于安装凹模;所述的左气动升降台506和右气动升降台507分别安装在左矩形槽502和右矩形槽503内,所述的左气动升降台506和右气动升降台507的数量分别为两个,所述的左升降输送带504、右升降输送带505分别安装在左气动升降台506和右气动升降台507上。所述的检测装置508包括位置传感器5081、控制箱5082,所述的位置传感器5081用于检测板材的位置是否到达指定的加工位置;所述的控制箱5082用于控制左升降输送带504、右升降输送带505、左气动升降台506、右气动升降台507、位置传感器5081的工作。 As shown in Figure 1, the workbench 5 includes a central rectangular slot 501, a left rectangular slot 502, a right rectangular slot 503, a left lifting conveyor belt 504, a right lifting conveyor belt 505, a left pneumatic lifting platform 506, and a right pneumatic lifting platform. 507. The detection device 508. The middle rectangular groove 501 is used to install the die; the left pneumatic lifting platform 506 and the right pneumatic lifting platform 507 are respectively installed in the left rectangular groove 502 and the right rectangular groove 503, and the left pneumatic lifting platform 506 And the quantity of right pneumatic lifting platform 507 is respectively two, and described left lifting conveyor belt 504, right lifting conveyor belt 505 are installed on left pneumatic lifting platform 506 and right pneumatic lifting platform 507 respectively. The detection device 508 includes a position sensor 5081 and a control box 5082, and the position sensor 5081 is used to detect whether the position of the plate reaches the designated processing position; the control box 5082 is used to control the left lifting conveyor belt 504, the right The work of lifting conveyor belt 505, left pneumatic lifting platform 506, right pneumatic lifting platform 507, position sensor 5081.
如图1所示,所述的压具7安装在工作台5的侧边上,主要作用是将要加工的板材压紧以实现加工前位置的初步固定;当凸模4和凹模6工作时,板材在挤压力作用下发生变形,此时,板材被压具7压住的边缘可进行滑移运动,从而保证板材的良好变形。所述的压具7包括气缸701和支架702,所述的气缸701安装在支架702上。 As shown in Figure 1, the described press tool 7 is installed on the side of the workbench 5, and its main function is to press the sheet material to be processed so as to realize the initial fixation of the position before processing; when the punch 4 and the die 6 work , the plate is deformed under the action of extrusion force, at this time, the edge of the plate pressed by the press tool 7 can perform sliding movement, thus ensuring good deformation of the plate. The pressing tool 7 includes a cylinder 701 and a bracket 702 , and the cylinder 701 is mounted on the bracket 702 .
如图1所示,所述的工作台支撑装置8包括连杆801、液压缸802、底板803,所述的连杆801的数量为四个,所述的液压缸802的数量为四个,所述的连杆801的上端铰接安装在工作台5上,下端铰接安装在底板803上;所述的液压缸802的下端铰接安装在底板803上,上端安装在连杆801上。 As shown in Figure 1, the workbench supporting device 8 includes a connecting rod 801, a hydraulic cylinder 802, and a base plate 803, the number of the connecting rods 801 is four, and the number of the hydraulic cylinders 802 is four, The upper end of the connecting rod 801 is hingedly mounted on the workbench 5 , and the lower end is hingedly mounted on the base plate 803 ; the lower end of the hydraulic cylinder 802 is hingedly mounted on the base plate 803 , and the upper end is mounted on the connecting rod 801 .
如图1所示,在工作时,转入输送带1将上个工序加工好的板材传递过来,此时,工作台支撑装置8的连杆801、液压缸802运动,使得工作台5向左平移;同时,控制箱5082控制左气动升降台506、右气动升降台507上升,左升降输送带504、右升降输送带505开始运转,将板材传送到工作台5上;接着左气动升降台506、右气动升降台507下降,左升降输送带504、右升降输送带505开始运转停止运转;此时,板材的冲压工序开始进行;当冲压工序结束后,通过转出输送带9将加工好的板材转运到下一个工序。 As shown in Figure 1, when working, the conveyor belt 1 is transferred to pass the plate processed in the previous process. At this time, the connecting rod 801 and the hydraulic cylinder 802 of the workbench support device 8 move, so that the workbench 5 moves to the left. Translation; at the same time, the control box 5082 controls the left pneumatic lifting platform 506 and the right pneumatic lifting platform 507 to rise, and the left lifting conveyor belt 504 and the right lifting conveyor belt 505 start to run, and the plate is transferred to the workbench 5; then the left pneumatic lifting platform 506 , the right pneumatic lifting platform 507 descends, and the left lifting conveyor belt 504 and the right lifting conveyor belt 505 start to run and stop running; at this moment, the stamping process of the sheet material begins; Plates are transferred to the next process.
以上显示和描述了本实用新型的基本原理、主要特征和优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是说明本实用新型的原理,在不脱离本实用新型精神和范围的前提下,本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型范围内。本实用新型要求保护范围由所附的权利要求书及其等效物界定。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the art should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions only illustrate the principle of the utility model. Without departing from the spirit and scope of the utility model, the utility model The new model also has various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The scope of protection required by the utility model is defined by the appended claims and their equivalents.
Claims (1)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520873580.5U CN205085215U (en) | 2015-11-05 | 2015-11-05 | Full -automatic automobile plate punching machine |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520873580.5U CN205085215U (en) | 2015-11-05 | 2015-11-05 | Full -automatic automobile plate punching machine |
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| CN205085215U true CN205085215U (en) | 2016-03-16 |
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| CN201520873580.5U Expired - Fee Related CN205085215U (en) | 2015-11-05 | 2015-11-05 | Full -automatic automobile plate punching machine |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470396A (en) * | 2017-08-23 | 2017-12-15 | 郑州大学 | A kind of punching panel producing line shape changing detection prosthetic device |
| CN110180962A (en) * | 2019-04-19 | 2019-08-30 | 江苏敏安电动汽车有限公司 | A kind of punching press transmission device |
| CN117564168A (en) * | 2023-12-29 | 2024-02-20 | 厦门奥麒精密五金制品有限公司 | A stamping mold |
-
2015
- 2015-11-05 CN CN201520873580.5U patent/CN205085215U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107470396A (en) * | 2017-08-23 | 2017-12-15 | 郑州大学 | A kind of punching panel producing line shape changing detection prosthetic device |
| CN107470396B (en) * | 2017-08-23 | 2023-12-19 | 重庆电讯职业学院 | Linear change detection and repair device for production line of punching panel |
| CN110180962A (en) * | 2019-04-19 | 2019-08-30 | 江苏敏安电动汽车有限公司 | A kind of punching press transmission device |
| CN117564168A (en) * | 2023-12-29 | 2024-02-20 | 厦门奥麒精密五金制品有限公司 | A stamping mold |
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