CN205061168U - Fully automatic shaft change take-up machine - Google Patents

Abstract

The utility model discloses a full-automatic axle-changing take-up machine, which comprises a frame, a full-axle conveying platform, an empty-axle conveying platform, a conveying trolley, a wire arranging device, a clamping lifting mechanism and a take-up mechanism, wherein the conveying trolley is arranged at the bottom of the frame through a rail, one end positions of the full-axle conveying platform and the empty-axle conveying platform corresponding to the rail are arranged at one side of the frame, the upper position of the take-up mechanism corresponding to the rail is arranged at the middle device of the frame, the upper position of the wire arranging device corresponding to the take-up mechanism is arranged at the top position of the frame, and the position of the clamping lifting mechanism corresponding to the take-up mechanism is arranged; the utility model has the advantages of ingenious and reasonable design, automatic and quick completion of the upper and lower bobbins, simple whole process, effective improvement of the wire collecting effect, and neat wire arrangement; in addition, the whole structure is simple and compact, the PLC and the independent human-computer interface are adopted for control, the operation is simple and easy, and the wide popularization and application are facilitated.

Description

Fully automatic shaft change take-up machine

technical field

The utility model relates to the technical field of wire take-up machines, in particular to a fully automatic shaft-changing wire take-up machine.

Background technique

In order to facilitate the storage of different cable products, the wire take-up machine is an indispensable equipment in the production of cable products. It realizes the coiling and storage of different cable products, so that it can be used in the later cutting and packaging processes.

Although the existing wire take-up machines can meet the requirements of the cable manufacturer, manual operation is required for changing the shaft and operating the upper and lower shafts, the work cycle is short, and the labor load of the workers is large. When changing the shaft, it is close to the moving parts. , there are potential safety hazards, and it takes a long time to change the shaft, the production speed can only reach 300m/min, and the production efficiency is low.

Utility model content

In view of the above disadvantages, the purpose of this utility model is to provide a fully automatic shaft-changing wire take-up machine with ingenious and reasonable structural design, which can facilitate loading and unloading of bobbins, and has high work efficiency and low labor intensity.

In order to achieve the above purpose, the technical solution provided by the utility model is: a fully automatic shaft-changing wire take-up machine, which includes a frame, a full-axis conveying platform, an empty-axis conveying platform, a conveying trolley, a cable arrangement, a clamping lifting Mechanism and take-up mechanism, the conveying trolley is set on the bottom of the frame through the rails, one end position of the corresponding rail of the full-axis conveyor platform and the empty-axis conveyor platform is set on one side of the frame, and the wire take-up mechanism corresponds to the side of the rail The upper position is arranged on the middle device of the frame, the above position of the wire-discharging device corresponding to the wire-receiving mechanism is arranged on the top position of the frame, and the position of the clamping and lifting mechanism corresponding to the wire-receiving mechanism is arranged on the frame.

As an improvement of the present utility model, there are two wire take-up mechanisms, and the two wire take-up mechanisms are sequentially arranged on the frame along the direction of the rails, and the corresponding position between the two wire take-up mechanisms is provided with a clamping wire on the frame device.

As an improvement of the present utility model, the cable arranging device includes a longitudinal movement mechanism, a mounting seat, a cable arranging servo motor, a horizontal screw moving assembly and a cable arranging guide wheel, and the installation seat is arranged on the frame through the longitudinal movement mechanism and is driven by the longitudinal moving mechanism to reciprocate longitudinally, the cable servo motor and the horizontal screw moving assembly are arranged on the mounting base, and the cable servo motor can drive the cable through the horizontal screw moving assembly The guide wheel moves back and forth laterally.

As an improvement of the utility model, the wire take-up mechanism includes a main shaft, a wire take-up servo motor and a telescopic shaft. A motor is connected to the main shaft.

As an improvement of the utility model, the clamping and lifting mechanism includes a lifting cylinder, a loose shaft cylinder and a lifting movable seat, and the lifting movable seat is movably arranged on the frame through a vertical guide rail, and the lifting cylinder corresponds to the position of the vertical guide rail It is installed on the frame, and can drive the lifting live seat to move up and down on the vertical guide rail through the transmission assembly. The two loose-axis cylinders are symmetrically arranged on both sides of the lifting live seat, and can be positioned opposite to each other on the piston rods of the two loose-axis cylinders. Clamps the spool when extended.

As an improvement of the present utility model, the rail includes a longitudinal part and a transverse part, wherein the longitudinal part is arranged at the bottom of the frame, and the transverse part is arranged at one side of the frame and connected to one end of the longitudinal part.

As an improvement of the utility model, the full-shaft conveying platform and the empty-shaft conveying platform are arranged side by side in the transverse part of the rail, wherein one end of the full-axis conveying platform near the transverse part has a higher horizontal height, and the other end has a lower horizontal height; One end of the near transverse portion of the empty shaft conveying table has a relatively low level, and the other end has a relatively high level.

The beneficial effects of the utility model are: the design of the utility model is ingenious and reasonable, the conveying trolley transports the conveying bobbin on the empty shaft conveying table, and when it reaches the predetermined position, the bobbin is moved to the wire take-up mechanism by the clamping and lifting mechanism. Take-up shaft; when the line is full, the clamping and lifting mechanism clamps the take-up shaft on the take-up mechanism and moves it to the conveying trolley, and then the conveying trolley transports it to the full-shaft conveying platform. The whole process is simple, automatic and fast Accurately accomplish the purpose of upper and lower bobbins, effectively improve the wire take-up effect, and the wire arrangement is neat; in addition, the overall structure is simple and compact, using PLC and independent man-machine interface control, easy to operate, and conducive to wide application.

Below in conjunction with accompanying drawing and embodiment, the utility model is further described.

Description of drawings

Fig. 1 is a front structural schematic view of the utility model.

Fig. 2 is a schematic cross-sectional structure diagram of the utility model.

detailed description

Referring to Fig. 1 and Fig. 2, a fully automatic shaft-changing wire take-up machine provided in this embodiment includes a frame 1, a full-shaft conveying table 2, an empty-shaft conveying table 3, a conveying trolley 4, a cable arrangement device 5, a clip Holding the lifting mechanism 6 and the wire take-up mechanism 7, the conveying trolley 4 is arranged on the bottom of the frame 1 through the rail 8, and the one end position of the full axis conveying platform 2 and the empty axis conveying platform 3 corresponding to the rail 8 is arranged on the frame 1 On one side, the upper position of the wire take-up mechanism 7 corresponding to the rail 8 is arranged on the middle device of the frame 1, and the upper position of the wire arranging device 5 corresponding to the wire take-up mechanism 7 is arranged on the top position of the frame 1, and the clip The position of the lifting mechanism 6 corresponding to the wire receiving mechanism 7 is arranged on the frame 1.

Preferably, there are two wire take-up mechanisms 7 to further improve work efficiency. The two wire take-up mechanisms 7 are arranged sequentially on the frame 1 along the direction of the rail 8, and a thread gripper 9 is arranged on the frame 1 corresponding to the position between the two wire take-up mechanisms 7 .

When taking up the wire, a wire feeding mechanism 10 is provided on one side of the frame 1, and the wire feeding mechanism 10 includes a wire passing guide wheel 101, a tension wheel 102, a wire outlet wheel 103 and a wire passing roller 104, and the wire passes through the wire guiding wheel and the tension wheel 102 in sequence , the wire outlet wheel 103 and the wire passing roller 104 enter the wire arranging device 5 .

The cable arranging device 5 includes a longitudinal movement mechanism 51 , a mounting base 52 , a cable arranging servo motor 53 , a horizontal screw moving assembly 54 and a cable arranging guide wheel 55 , and the installation base 52 is arranged on the frame 1 through the longitudinal movement mechanism 51 and is driven by the longitudinal moving mechanism 51 for longitudinal reciprocating movement, the cable servo motor 53 and the horizontal screw moving assembly 54 are arranged on the mounting base 52, and the cable servo motor 53 can pass through the horizontal screw The moving assembly 54 drives the cable guide wheel 55 to reciprocate laterally. The positioning is controlled by the cable servo motor 53, and the positioning is carried out through the precision ball screw transmission structure, with stable output, stable speed up and down, and neat cable arrangement.

The take-up mechanism 7 includes a main shaft 71, a take-up servo motor 72 and a telescopic shaft 73, the telescopic shaft 73 and the main shaft 71 are symmetrically arranged on both sides of the rail 8, and on the same axis, the take-up servo motor 72 Connected to the main shaft 71.

The clamping and lifting mechanism 6 includes a lifting cylinder 61, a loose shaft cylinder 62 and a lifting live seat 63. The lifting live seat 63 is movably arranged on the frame 1 by a vertical guide rail 64, and the lifting cylinder 61 corresponds to the position of the vertical guide rail 64. It is arranged on the frame 1, and can drive the lifting live seat 63 to move up and down on the vertical guide rail 64 through the transmission assembly. The two loose shaft cylinders 62 are symmetrically arranged on both sides of the lifting live seat 63, and can be moved between the two loose shafts. The spool is clamped when the piston rod of the cylinder 62 stretches out relatively.

The rail 8 includes a longitudinal part and a transverse part, wherein the longitudinal part is arranged at the bottom of the frame 1, and the transverse part is arranged at one side of the frame 1 and connected to one end of the longitudinal part.

The full-shaft conveying platform 2 and the empty-shaft conveying platform 3 are arranged side by side in the transverse portion of the rail 8, wherein one end of the full-axis conveying platform 2 near the lateral portion has a higher horizontal height, and the other end has a lower horizontal height; the empty-axis conveying platform 3. One end of the nearly transverse portion has a lower horizontal height, and the other end has a higher horizontal height. The full-shaft conveyor table 2 and the empty-shaft conveyor table 3 adopt a slope conveying type, which can automatically replace the bobbins, and can store multiple bobbins at a time, which has a long working cycle and reduces the labor workload of the operating staff.

When working, the bobbin on the empty shaft conveying table 3 slides on the conveying trolley 4, and the conveying trolley 4 transports the bobbin to a predetermined position, and the clamping and lifting mechanism 6 lifts the bobbin on the conveying trolley 4 to the wire take-up mechanism 7 for further processing. Take up the shaft; when taking up the shaft, the spool on the other take-up mechanism 7 has already taken up the full line; the conveying trolley 4 moves to the lower position of the take-up mechanism 7 correspondingly, and the clamping and lifting mechanism corresponding to the take-up mechanism 7 6. Clamp the receiving shaft on the take-up mechanism 7 and move it to the conveying trolley 4, and then transport it to the full-shaft conveying platform 2 by the conveying trolley 4, and then move the conveying trolley 4 to the empty-shaft conveying platform 3, waiting for a new The spool of the wheel, and so on. The production speed can reach 1200m/min, which greatly improves the production capacity, provides strong support for the production of high-speed cables, and is conducive to widespread promotion and application.

According to the disclosure and teaching of the above specification, those skilled in the art to which the present utility model belongs can also change and modify the above embodiment. Therefore, the utility model is not limited to the above specific implementation manners, and any obvious improvement, replacement or modification made by those skilled in the art on the basis of the utility model shall belong to the protection scope of the utility model. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present utility model. As described in the above embodiments of the utility model, other devices obtained by adopting the same or similar structures are within the protection scope of the utility model.

Claims (7)

1. a full automaticity changes axle admission machine, it is characterized in that: it comprises frame, full axle transport platform, empty axle transport platform, transport trolley, bus cable device, clamping lifting mechanism and take-up mechanism, described transport trolley is arranged on the bottom of frame by rail, one end position of described full axle transport platform and the corresponding rail of empty axle transport platform is arranged on frame side, the top position of the corresponding rail of described take-up mechanism is arranged on the middle part device of frame, the top position of the corresponding take-up mechanism of described bus cable device is arranged on the tip position of frame, the position of the corresponding take-up mechanism of described clamping lifting mechanism is arranged in frame.

2. full automaticity according to claim 1 changes axle admission machine, it is characterized in that, described take-up mechanism is two, and two take-up mechanisms are sequentially arranged in frame along the direction of rail, and the position between corresponding two take-up mechanisms is provided with tension disk in frame.

3. full automaticity according to claim 1 changes axle admission machine, it is characterized in that, described bus cable device comprises longitudinal moving mechanism, mount pad, winding displacement servomotor, cross lead screw moving assembly and cable guide pulley, described mount pad is arranged in frame by longitudinal moving mechanism, and drive work longitudinally to move back and forth by this longitudinal moving mechanism, described winding displacement servomotor and cross lead screw moving assembly are arranged on mount pad, and this winding displacement servomotor drives cable guide pulley to move as transverse reciprocating by described cross lead screw moving assembly.

4. full automaticity according to claim 3 changes axle admission machine, it is characterized in that, described take-up mechanism comprises main shaft, take-up servomotor and telescopic shaft, and this telescopic shaft and main shaft are symmetricly set on the both sides of rail, and on same axle center, described take-up servomotor is connected with described main shaft.

5. full automaticity according to claim 3 changes axle admission machine, it is characterized in that, described clamping lifting mechanism comprises lift cylinder, loose axle cylinder and lifting seat alive, this lifting seat alive is movably arranged in frame by vertical guide rail, the position of the corresponding vertical guide rail of described lift cylinder is arranged in frame, and drive lifting seat alive to move up and down on vertical guide rail by transmission component, described two loose axle cylinders are symmetricly set on the both sides of lifting seat alive, and can be clamped by bobbin when the piston rod of two loose axle cylinders stretches out relatively.

6. full automaticity according to claim 1 changes axle admission machine, it is characterized in that, described rail comprises longitudinal component and lateral part, and wherein longitudinal component is arranged on bottom frame, described lateral part is arranged on frame side, and is connected with this longitudinal component one end.

7. full automaticity according to claim 6 changes axle admission machine, it is characterized in that, described full axle transport platform and empty axle transport platform also come the lateral part of rail, and wherein completely one end level height of the nearly lateral part of axle transport platform is higher, and other end level height is lower; One end level height of the described empty nearly lateral part of axle transport platform is lower, and other end level height is higher.