CN205058352U - Hot pelleter - Google Patents

Hot pelleter Download PDF

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Publication number
CN205058352U
CN205058352U CN201520828239.8U CN201520828239U CN205058352U CN 205058352 U CN205058352 U CN 205058352U CN 201520828239 U CN201520828239 U CN 201520828239U CN 205058352 U CN205058352 U CN 205058352U
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Prior art keywords
pelletizing
granulation
knife
motor
casing
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CN201520828239.8U
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Chinese (zh)
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黄伟
杨生严
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ZHANG JIAGANG BAIXIONG KLIMENS MACHINERY CO Ltd
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ZHANG JIAGANG BAIXIONG KLIMENS MACHINERY CO Ltd
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Abstract

本申请公开了一种热切粒机,包括挤出模具、切粒箱体和电机,切粒箱体安装于挤出模具和电机之间,切粒箱体和挤出模具之间形成一出料平面,电机通过电机座固定于切粒箱体上,电机的轴头固定有切粒刀轴,该切粒刀轴延伸于电机座内且其末端设有固定刀架,固定刀架上安装有旋转刀架,旋转刀架上设有切粒刀,固定刀架和切粒刀轴之间设有用于将切粒刀压在出料平面上的压紧弹簧,电机座、切粒刀轴和旋转刀架上依次开设有相连通的第一气道、第二气道和第三气道,第一气道与外部气源相连。本实用新型的热切粒机,能解决物料相互之间黏合或物料粘在切刀上影响切粒效果的问题,从而有效提高生产效率;同时解决切粒过程中无法实时观察切粒状况的问题。

The application discloses a hot granulator, which includes an extrusion die, a granulation box and a motor. Plane, the motor is fixed on the granulation box through the motor base, the shaft head of the motor is fixed with the granulation knife shaft, the granulation knife shaft extends in the motor base and its end is equipped with a fixed knife holder, and the fixed knife holder is installed with The rotary knife rest is equipped with a granulation knife, and the compression spring for pressing the granulation knife on the discharge plane is arranged between the fixed knife rest and the granulation knife shaft. The motor base, the granulation knife shaft and the A first air passage, a second air passage and a third air passage connected to each other are sequentially opened on the rotary knife holder, and the first air passage is connected with an external air source. The hot granulator of the utility model can solve the problem that the materials stick to each other or the material sticks to the cutting knife to affect the granulation effect, thereby effectively improving the production efficiency; at the same time, it solves the problem that the granulation status cannot be observed in real time during the granulation process.

Description

一种热切粒机A hot granulator

技术领域technical field

本申请涉及一种塑料切粒机,特别是涉及一种热切粒机。The application relates to a plastic pelletizer, in particular to a thermal pelletizer.

背景技术Background technique

切粒是塑料挤出造粒生产线中必不可少的一道工序,切粒工艺分为热切粒和冷切粒。冷切粒采用水为冷却媒介,一般分为水下切粒、水环切粒或浸泡式切粒,特别是水环切粒,冷却水不停的打在挤出模头上,导致塑料粒子变形,颗粒不饱满。而且无论那种方式,切下的粒子都要经过脱水处理,存在成品粒子含水量过高的问题。热切粒的话,只要物料从挤出模头中出来即被磨面切刀切粒成型,然后经过冷却后送入料仓,成型过程不与水接触,免去了脱水工艺,但存在物料刚从挤出模头出来就黏合在一起或粘到切刀上的问题,影响产量。一般的热切粒机,它的结构是密闭式的,在调速和生产中无法直观的观察到切粒情况。Pelletizing is an essential process in the plastic extrusion granulation production line. The pelletizing process is divided into hot pelletizing and cold pelletizing. Cold pelletizing uses water as the cooling medium, generally divided into underwater pelletizing, water ring pelletizing or soaking pelletizing, especially water ring pelletizing, the cooling water is constantly hitting the extrusion die, resulting in deformation of plastic particles , the particles are not full. And no matter which way, the cut particles will be dehydrated, and there is a problem that the water content of the finished particles is too high. For hot pelletizing, as long as the material comes out of the extrusion die, it will be cut into pellets by a grinding cutter, and then sent to the silo after being cooled. The problem of sticking together or sticking to the cutter when the extrusion die comes out affects the output. The general hot granulator has a closed structure, and it is impossible to observe the granulation situation intuitively during speed regulation and production.

实用新型内容Utility model content

本实用新型的目的在于提供一种热切粒机,以克服现有技术中的不足。The purpose of this utility model is to provide a hot granulator to overcome the deficiencies in the prior art.

为实现上述目的,本实用新型提供如下技术方案:In order to achieve the above object, the utility model provides the following technical solutions:

本申请实施例公开了一种热切粒机,包括挤出模具、切粒箱体和电机,所述切粒箱体安装于所述挤出模具和电机之间,所述切粒箱体和挤出模具之间形成一出料平面,所述电机通过电机座固定于所述切粒箱体上,所述电机的轴头固定有切粒刀轴,该切粒刀轴延伸于所述电机座内且其末端设有固定刀架,所述固定刀架上安装有旋转刀架,所述旋转刀架上设有切粒刀,所述固定刀架和切粒刀轴之间设有用于将所述切粒刀压在出料平面上的压紧弹簧,所述电机座、切粒刀轴和旋转刀架上依次开设有相连通的第一气道、第二气道和第三气道,所述第一气道与外部气源相连。The embodiment of the present application discloses a hot granulator, which includes an extrusion die, a granulation box and a motor, the granulation box is installed between the extrusion die and the motor, the granulation box and the extruder A discharge plane is formed between the outlet moulds, the motor is fixed on the pelletizing box through the motor base, the shaft head of the motor is fixed with a pelletizing knife shaft, and the pelletizing knife shaft extends from the motor base Inside and at its end, a fixed knife rest is provided, a rotating knife rest is installed on the fixed knife rest, a granulating knife is arranged on the rotating knife rest, and there is a set between the fixed knife rest and the granulating knife shaft for The compression spring that the pelletizing knife presses on the discharge plane, the first air passage, the second air passage and the third air passage that communicate with each other are sequentially opened on the motor base, the pelletizing knife shaft and the rotary knife holder , the first air channel is connected with an external air source.

优选的,在上述的热切粒机中,所述切粒箱体上端设有照明灯,所述切粒箱体的下端连接有切粒罩,所述切粒箱体和切粒罩具有相通的腔体,所述切粒罩的侧壁上设置有切粒罩视镜。Preferably, in the above hot granulator, the upper end of the granulation box is provided with a lighting lamp, the lower end of the granulation box is connected with a granulation cover, and the granulation box and the granulation cover have a connected Cavity, the side wall of the pelletizing hood is provided with a pelletizing hood sight glass.

优选的,在上述的热切粒机中,所述切粒箱体的侧壁上设有观察镜。Preferably, in the above hot granulator, an observation mirror is arranged on the side wall of the granulation box.

优选的,在上述的热切粒机中,所述照明灯的外部遮盖有灯罩。Preferably, in the above hot granulator, the exterior of the lighting lamp is covered with a lampshade.

优选的,在上述的热切粒机中,所述第二气道和第三气道之间通过气管连通。Preferably, in the above hot granulator, the second air passage and the third air passage are communicated through air pipes.

与现有技术相比,本实用新型的优点在于:本实用新型的热切粒机,能解决物料相互之间黏合或物料粘在切刀上影响切粒效果的问题,从而有效提高生产效率;同时解决切粒过程中无法实时观察切粒状况的问题。Compared with the prior art, the utility model has the advantages that: the hot granulator of the utility model can solve the problem that the materials stick to each other or the material sticks to the cutter and affects the granulation effect, thereby effectively improving the production efficiency; at the same time Solve the problem that the granulation status cannot be observed in real time during the granulation process.

附图说明Description of drawings

为了更清楚地说明本申请实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本申请中记载的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present application or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments described in this application. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1所示为本实用新型具体实施例中热切粒机的剖视图;Shown in Fig. 1 is the sectional view of hot granulator in the specific embodiment of the utility model;

图2所示为本实用新型具体实施例中热切粒机的主视图;Shown in Fig. 2 is the front view of hot granulator in the specific embodiment of the utility model;

图3所示为本实用新型具体实施例中热切粒机的侧视图;Fig. 3 shows the side view of hot granulator in the specific embodiment of the utility model;

图4所示为本实用新型具体实施例中切粒刀的侧视图;Fig. 4 shows the side view of pelletizing knife in the specific embodiment of the utility model;

图5所示为本实用新型具体实施例中切粒刀的放大示意图。Fig. 5 is an enlarged schematic diagram of a pelletizing knife in a specific embodiment of the present invention.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行详细的描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be described in detail below in conjunction with the drawings in the embodiments of the present invention. Apparently, the described embodiments are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

参图1至图5所示,热切粒机包括挤出模具13、切粒箱体12和变频电机1,挤出模具13联接在挤出机上。切粒箱体12安装于挤出模具13和电机1之间,切粒箱体12和挤出模具13之间形成一出料平面131,电机1通过电机座2固定于切粒箱体12上。电机座2内部设有轴承4和密封圈5。Referring to Figures 1 to 5, the hot granulator includes an extrusion die 13, a granulation box 12 and a frequency conversion motor 1, and the extrusion die 13 is connected to the extruder. The pelletizing box 12 is installed between the extrusion die 13 and the motor 1, a discharge plane 131 is formed between the pelletizing box 12 and the extrusion die 13, and the motor 1 is fixed on the pelletizing box 12 through the motor base 2 . A bearing 4 and a sealing ring 5 are arranged inside the motor base 2 .

电机1的轴头固定有切粒刀轴3,该切粒刀轴3延伸于电机座2内且其末端设有固定刀架7,固定刀架7上安装有旋转刀架8,旋转刀架8上设有切粒刀9,切粒刀9设置与旋转刀架8的斜面上,固定刀架7和切粒刀轴3之间设有用于将切粒刀压在出料平面上的压紧弹簧6。The shaft head of the motor 1 is fixed with a pelletizing knife shaft 3, which extends in the motor base 2 and is provided with a fixed knife rest 7 at its end, and a rotating knife rest 8 is installed on the fixed knife rest 7, and the rotating knife rest 8 8 is provided with a pelletizing knife 9, the pelletizing knife 9 is arranged on the inclined surface of the rotating knife rest 8, and a pressure plate for pressing the pelletizing knife on the discharge plane is arranged between the fixed knife rest 7 and the pelletizing knife shaft 3. Tighten the spring 6.

电机座2、切粒刀轴3和旋转刀架8上依次开设有相连通的第一气道201、第二气道301和第三气道801,第一气道201与外部气源相连。第二气道和第三气道之间通过气管302连通。The first air passage 201 , the second air passage 301 and the third air passage 801 which communicate with each other are provided in sequence on the motor base 2 , the pelletizing knife shaft 3 and the rotary knife holder 8 , and the first air passage 201 is connected with an external air source. The second airway communicates with the third airway through a trachea 302 .

切粒箱体12上端设有照明灯11,照明灯的外部遮盖有灯罩10,切粒箱体12的下端连接有切粒罩14,切粒箱体12和切粒罩14具有相通的腔体,切粒罩的侧壁上设置有切粒罩视镜15。切粒箱体12的侧壁上设有观察镜16。The upper end of the pelletizing box 12 is provided with an illuminating lamp 11, and the outside of the illuminating lamp is covered with a lampshade 10, and the lower end of the pelletizing box 12 is connected with a pelletizing cover 14, and the pelletizing box 12 and the pelletizing cover 14 have a connected cavity. , The side wall of the pelletizing hood is provided with a pelletizing hood sight glass 15 . A viewing mirror 16 is provided on the side wall of the pelletizing box body 12 .

合上热切粒机,切粒刀9在压紧弹簧6的作用下紧紧的贴合在挤出模具13的出料平面131上,将气源与电机座2上的第一气道201接通,压缩空气通过第一气道201,途径第二气道301,通过气管302和第三气道801吹到切粒刀9和出料平面131上,接通照明灯11的电源。启动变频电机1,变频电机1通过切粒刀轴3带到旋转刀架8上的切粒刀9在出料平面131上作旋转运动,当物料通过挤出模具13达到出料平面131时,被快速旋转的切粒刀9切成粒子,成品粒子通过切粒罩14进入接料斗,在切粒过程中,压缩空气一直作用在切粒刀9和出料平面131,挤出的物料得到快速的冷却,使之不会粘合在一起,切粒刀9在切粒过程中会快速吸收热量而发烫,物料容易粘在上面,而且减少刀片寿命,通过压缩空气的不断冷却可以很好的解决这个问题。Close the hot granulator, the granulator 9 is tightly attached to the discharge plane 131 of the extrusion die 13 under the action of the compression spring 6, and the air source is connected to the first air channel 201 on the motor base 2. Pass, the compressed air passes through the first air channel 201, passes through the second air channel 301, blows to the pelletizing knife 9 and the discharge plane 131 through the air pipe 302 and the third air channel 801, and turns on the power supply of the lighting lamp 11. Start the frequency conversion motor 1, and the frequency conversion motor 1 is brought to the pelletizing knife 9 on the rotary knife holder 8 by the pelletizing knife shaft 3 to rotate on the discharge plane 131. When the material reaches the discharge plane 131 through the extrusion die 13, The particles are cut into particles by the fast rotating pelletizing knife 9, and the finished particles enter the receiving hopper through the pelletizing cover 14. During the pelletizing process, the compressed air has been acting on the pelletizing knife 9 and the discharge plane 131, and the extruded materials are quickly cooling, so that it will not stick together, the pelletizing knife 9 will quickly absorb heat and become hot during the pelletizing process, the material is easy to stick to it, and the life of the blade is reduced. Continuous cooling by compressed air can be very good solve this problem.

切粒机在刚开始工作时,粒子不能马上成型,切粒机封闭后也观察不到里面的具体情况,通过在切粒箱体12上安装照明灯11和观察镜16,使切粒过程一目了然,通过调节挤出速度和变频电机的转速,使粒子快速成型,避免了反复开启切粒机观察切粒情况,提高了工作效率。同时可以通过切粒罩14上的切粒罩视镜,观察切粒罩是否堵塞,避免因意外原因造成堵塞。When the granulator starts to work, the particles cannot be formed immediately, and the specific conditions inside the granulator cannot be observed after the granulator is closed. By installing the lighting 11 and the observation mirror 16 on the granulation box 12, the granulation process can be seen at a glance. , By adjusting the extrusion speed and the speed of the variable frequency motor, the particles can be formed quickly, which avoids repeatedly opening the pelletizer to observe the pelletizing situation, and improves the work efficiency. At the same time, it is possible to observe whether the pelletizing cover is blocked by the pelletizing cover sight glass on the pelletizing cover 14, so as to avoid blocking due to accidental reasons.

需要说明的是,在本文中,诸如第一和第二等之类的关系术语仅仅用来将一个实体或者操作与另一个实体或操作区分开来,而不一定要求或者暗示这些实体或操作之间存在任何这种实际的关系或者顺序。而且,术语“包括”、“包含”或者其任何其他变体意在涵盖非排他性的包含,从而使得包括一系列要素的过程、方法、物品或者设备不仅包括那些要素,而且还包括没有明确列出的其他要素,或者是还包括为这种过程、方法、物品或者设备所固有的要素。在没有更多限制的情况下,由语句“包括一个……”限定的要素,并不排除在包括所述要素的过程、方法、物品或者设备中还存在另外的相同要素。It should be noted that in this article, relational terms such as first and second are only used to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply that there is a relationship between these entities or operations. There is no such actual relationship or order between them. Furthermore, the term "comprises", "comprises" or any other variation thereof is intended to cover a non-exclusive inclusion such that a process, method, article or apparatus comprising a set of elements includes not only those elements, but also includes elements not expressly listed. other elements of or also include elements inherent in such a process, method, article, or device. Without further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article or apparatus comprising said element.

以上所述仅是本申请的具体实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本申请原理的前提下,还可以做出若干改进和润饰,这些改进和润饰也应视为本申请的保护范围。The above description is only the specific implementation of the present application. It should be pointed out that for those of ordinary skill in the art, without departing from the principle of the present application, some improvements and modifications can also be made. It should be regarded as the protection scope of this application.

Claims (5)

1. a hot granulator, it is characterized in that, comprise extrusion die, pelletizing casing and motor, described pelletizing casing is installed between described extrusion die and motor, a discharging plane is formed between described pelletizing casing and extrusion die, described motor is fixed on described pelletizing casing by motor cabinet, the spindle nose of described motor is fixed with pelletizing cutter shaft, this pelletizing cutter shaft extends in described motor cabinet and its end is provided with immovable support, described immovable support is provided with swivelling tool-holder, described swivelling tool-holder is provided with grain-cutter, the holddown spring for being pressed in by described grain-cutter in discharging plane is provided with between described immovable support and pelletizing cutter shaft, described motor cabinet, pelletizing cutter shaft with swivelling tool-holder offers successively the first air flue be connected, second air flue and the 3rd air flue, described first air flue is connected with external air source.
2. hot granulator according to claim 1; it is characterized in that: described pelletizing casing upper end is provided with illuminating lamp; the lower end of described pelletizing casing is connected with grain cutting cover, and described pelletizing casing and grain cutting cover have the cavity communicated, and the sidewall of described grain cutting cover are provided with grain cutting cover visor.
3. hot granulator according to claim 2, is characterized in that: the sidewall of described pelletizing casing is provided with peephole.
4. hot granulator according to claim 2, is characterized in that: the external lid of described illuminating lamp has lampshade.
5. hot granulator according to claim 1, is characterized in that: be communicated with by tracheae between described second air flue and the 3rd air flue.
CN201520828239.8U 2015-10-21 2015-10-21 Hot pelleter Expired - Fee Related CN205058352U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105599165A (en) * 2015-10-21 2016-05-25 张家港白熊科美机械有限公司 Hot pelleter

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105599165A (en) * 2015-10-21 2016-05-25 张家港白熊科美机械有限公司 Hot pelleter

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