CN205057891U - Special box spanner in long and narrow space and special box spanner of row's chartered plane group detector dismouting - Google Patents
Special box spanner in long and narrow space and special box spanner of row's chartered plane group detector dismouting Download PDFInfo
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- CN205057891U CN205057891U CN201520832396.6U CN201520832396U CN205057891U CN 205057891 U CN205057891 U CN 205057891U CN 201520832396 U CN201520832396 U CN 201520832396U CN 205057891 U CN205057891 U CN 205057891U
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Abstract
提供一种狭长空间专用套筒扳手及排包机组检测器拆装专用套筒扳手,包括端头、手柄,端头的外径及螺母套筒外径与公制规格的套筒扳手相同,但螺母套筒进深大于同等公制规格的套筒扳手的螺母套筒进深,手柄长度长于螺母安装处的狭长空间,手柄一端与端头连接、另一端设有贯通孔,用于横杆穿过,横杆两端通过机械或手持加力。本实用新型可用来拆装卷包车间集中封箱的YPB3、YPB4型排包机组的烟条通道上的检测器,解决狭窄空间采用普通扳手操作困难的问题,快速省力,极大地减少了排包机的停机时间,提升了设备效率,降低维修操作员工的工作量。该工具的设计还可以根据不同的螺丝规格,制作其他不同规格,在其他场合、行业也有很大的推广价值。
Provide a special socket wrench for narrow and long space and a special socket wrench for the disassembly and assembly of the detector of the packing unit, including the end, the handle, the outer diameter of the end and the outer diameter of the nut sleeve are the same as the metric socket wrench, but the nut The depth of the sleeve is greater than the depth of the nut sleeve of the socket wrench of the same metric specification, and the length of the handle is longer than the narrow space where the nut is installed. One end of the handle is connected to the end, and the other end is provided with a through hole for the cross bar to pass through Both ends are reinforced mechanically or by hand. The utility model can be used to disassemble and assemble the detectors on the smoke rod passages of the YPB3 and YPB4 type bale-discharging units that are centrally sealed in the packaging workshop, solve the problem of difficult operation with ordinary wrenches in narrow spaces, quickly and labor-saving, and greatly reduce the bale-discharging machine The downtime is reduced, the equipment efficiency is improved, and the workload of maintenance and operation staff is reduced. The design of this tool can also produce other different specifications according to different screw specifications, and it also has great promotion value in other occasions and industries.
Description
技术领域technical field
本实用新型属于工具领域,具体涉及一种套筒扳手,特别针对烟草行业卷包车间的排包机组特殊空间位置而设计的一种套筒扳手。The utility model belongs to the field of tools, in particular to a socket wrench, in particular to a socket wrench designed for the special space position of a bale-discharging unit in a wrapping workshop of the tobacco industry.
背景技术Background technique
玉溪卷烟厂卷包二车间集中封箱的YPB3、YPB4型排包机组,烟条通道上汽缸活门上安装有一个烟条到位的检测器,所在位置隐蔽,所在空间狭窄。该检测器损坏时,对其进行更换十分的麻烦,普通的工具无法完成该检测器的拆卸安装,开口扳手无法在空间里操作;相同规格的套筒扳手又由于进深不够,套不在检测器头上,也无法安装或拆卸。如果需要进行检测器的更换,需要停机拆下很多的部件才能够修理更换该检测器,所需的停机时间十分长,并且一般排包机都对三台以上包装机进行集中封箱,停排包机必须影响三台以上卷包机组,严重影响了设备的正常生产。For the YPB3 and YPB4 packaging units in the No. 2 packaging workshop of Yuxi Cigarette Factory, a cigarette rod detection detector is installed on the cylinder valve on the tobacco rod passage, and the location is concealed and the space is narrow. When the detector is damaged, it is very troublesome to replace it. Ordinary tools cannot complete the disassembly and installation of the detector, and the open-end wrench cannot be operated in the space; the socket wrench of the same specification is not deep enough, so it cannot fit on the detector head. cannot be installed or removed. If it is necessary to replace the detector, it is necessary to stop and remove a lot of parts to repair and replace the detector. The required shutdown time is very long, and generally the packing machine performs centralized sealing of more than three packing machines, and the packing machine is stopped. It must affect more than three wrapping units, seriously affecting the normal production of the equipment.
实用新型内容Utility model content
提供一种狭长空间专用套筒扳手及排包机组检测器拆装专用套筒扳手,其作为一款针对性很强的工具来拆卸安装该检测器,利用该工具可以快速省力地对该检测器拆卸安装,极大地减少了排包机的停机时间,提升了设备效率,降低维修操作员工的工作量。该工具的设计还可以根据不同的螺丝规格,制作其他不同规格,在其他场合,甚至其他行业也有很大的推广价值。Provide a special socket wrench for narrow and long spaces and a special socket wrench for the disassembly and assembly of the detector of the packing unit. Disassembly and installation greatly reduces the downtime of the chartering machine, improves equipment efficiency, and reduces the workload of maintenance and operation staff. The design of the tool can also produce other different specifications according to different screw specifications, and it has great promotion value in other occasions and even in other industries.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种狭长空间专用套筒扳手,其特征在于,包括端头1、手柄2,端头的外径及螺母套筒外径与公制规格的套筒扳手相同,但螺母套筒进深大于同等公制规格的套筒扳手的螺母套筒进深,手柄长度长于螺母安装处的狭长空间,手柄一端与端头连接,手柄的另一端靠近端部设有贯通孔3,用于横杆穿过,横杆两端通过机械或手持加力,贯通孔的轴线与手柄轴线垂直。A special socket wrench for narrow and long spaces, characterized in that it includes a terminal 1 and a handle 2, the outer diameter of the terminal and the outer diameter of the nut sleeve are the same as those of the metric specification socket wrench, but the depth of the nut sleeve is greater than the equivalent metric specification The depth of the nut sleeve of the socket wrench is deep, the length of the handle is longer than the narrow space where the nut is installed, one end of the handle is connected to the end, and the other end of the handle is provided with a through hole 3 near the end for the cross bar to pass through. The end is reinforced mechanically or by hand, and the axis of the through hole is perpendicular to the axis of the handle.
进一步地,手柄采用钢管制成,钢管的一端与端头焊接固定,钢管尾端开对应开有两个轴线重合的贯通孔3,横杆穿过两贯通孔,横杆两端通过机械或手持加力。Further, the handle is made of steel pipe, one end of the steel pipe is welded and fixed to the end, and the tail end of the steel pipe is correspondingly opened with two through holes 3 with coincident axes, the cross bar passes through the two through holes, and the two ends of the cross bar are mechanically or manually Afterburner.
进一步地,手柄长度大于等于300mm。Further, the length of the handle is greater than or equal to 300mm.
进一步地,所述的端头与公制27mm规格的套筒扳手相同,端头外直径为35mm,螺母套筒直径为27mm。Further, the end head is the same as the metric 27mm socket wrench, the outer diameter of the end head is 35mm, and the diameter of the nut sleeve is 27mm.
进一步地,所述的贯通孔3直径为10mm。Further, the diameter of the said through hole 3 is 10mm.
一种排包机组检测器拆装专用套筒扳手,采用上述的一种狭长空间专用套筒扳手。A special socket wrench for disassembling and assembling the detector of the bale discharge unit adopts the special socket wrench for the narrow and long space mentioned above.
按照本实用新型的技术方案设计并制作好的该专用套筒扳手,用来拆卸安装烟条排包机烟条到位检测器的螺母具有方便、快捷、省力的技术效果。The special socket wrench designed and manufactured according to the technical scheme of the utility model is used to disassemble and install the nut of the cigarette rod arrival detector of the cigarette rod packing machine, which has the technical effect of convenience, quickness and labor saving.
附图说明Description of drawings
图1为本实用新型狭长空间专用套筒扳手的一个实施例的主视图;Fig. 1 is the front view of an embodiment of the special socket wrench for the narrow and long space of the utility model;
图2为本实用新型狭长空间专用套筒扳手的一个实施例的透视图;Fig. 2 is the perspective view of an embodiment of the special socket wrench for the narrow and long space of the utility model;
图3为本实用新型狭长空间专用套筒扳手的一个实施例的端头俯视图。Fig. 3 is a top view of the end of an embodiment of the special socket wrench for narrow and long spaces of the present invention.
具体实施方式detailed description
现结合具体实施例及附图对本实用新型作进一步的说明。Now in conjunction with specific embodiment and accompanying drawing, the utility model is further described.
针对这种安装位置与情况,如图1、图2所示,本实用新型的狭长空间专用套筒扳手包括端头1、手柄2,端头的外径及螺母套筒外径与公制规格的套筒扳手相同,但螺母套筒进深大于同等公制规格的套筒扳手的螺母套筒进深,手柄长度长于螺母安装处的狭长空间,手柄一端与端头连接,手柄的另一端靠近端部设有贯通孔3,用于横杆穿过,横杆两端通过机械或手持加力,贯通孔的轴线与手柄轴线垂直。For this installation position and situation, as shown in Figure 1 and Figure 2, the special socket wrench for narrow and long spaces of the present invention includes a terminal 1, a handle 2, the outer diameter of the terminal and the outer diameter of the nut sleeve and the metric specification. The socket wrench is the same, but the depth of the nut sleeve is greater than that of the socket wrench of the same metric specification, and the length of the handle is longer than the narrow space where the nut is installed. The through hole 3 is used for the cross bar to pass through, and the two ends of the cross bar are reinforced mechanically or by hand, and the axis of the through hole is perpendicular to the axis of the handle.
玉溪卷烟厂卷包二车间集中封箱的YPB3、YPB4型排包机组的烟条通道上汽缸活门上安装有一个烟条到位的检测器,所在位置隐蔽,所在空间狭窄,固定该检测器的螺母为公制27mm的外六角螺母,拆卸该螺母需要用公制27mm的开口扳手或相同型号的套筒扳手,但该位置十分狭窄,开口扳手无法旋转。同时该检测器长度又较大,超过了该型号的普通套筒扳手进深,使套筒扳手无法套在检测器上拆卸或安装其固定螺母。A smoke rod detection detector is installed on the cylinder valve of the cigarette rod channel of the YPB3 and YPB4 type packing units in the No. 2 packaging workshop of Yuxi Cigarette Factory. The location is concealed and the space is narrow. It is a metric 27mm external hexagon nut. To disassemble the nut, a metric 27mm open-end wrench or a socket wrench of the same type is required, but the position is very narrow and the open-end wrench cannot be rotated. At the same time, the length of the detector is relatively large, exceeding the depth of the ordinary socket wrench of this type, so that the socket wrench cannot be placed on the detector to disassemble or install its fixing nut.
固定该烟条到位检测器的螺丝为公制27mm,设计并制作的工具是一种相类似于套筒扳手的工具,该工具的端头与公制27mm规格的套筒扳手一样,不同之处在于工具的端头进深较普通套筒扳手深的多,可以套住检测器以便拆卸该检测器的固定螺母,同时有一个300mm长度的手柄,手柄另一端靠近端尾的地方设计有一个贯通的,直径为10mm的小孔,可以插进金属横杆以便受力拆卸或安装。手柄的长度还可以为310mm、320mm等。The screw that fixes the smoke rod in place detector is metric 27mm. The tool designed and manufactured is a tool similar to a socket wrench. The end of the tool is the same as the metric 27mm socket wrench. The difference is that the tool The depth of the end of the socket wrench is much deeper than that of the ordinary socket wrench. It can cover the detector to remove the fixing nut of the detector. At the same time, it has a handle with a length of 300mm. The other end of the handle is designed with a through hole near the end of the end. It is a small hole of 10mm, which can be inserted into the metal cross bar for force removal or installation. The length of the handle can also be 310mm, 320mm, etc.
固定该烟条到位检测器的螺丝为公制27mm,本设计制作了一个规格为公制27mm的套筒扳手端头,再利用一根外径m为27mm、壁厚为2mm的钢管与制作好的套筒扳手头焊接在一起,也就是在普通的套筒扳手基础上加深了套筒进深尺寸,然后在钢管尾端开两个直径为10mm的孔,以便插入横杆加力。The screw that fixes the smoke rod in place detector is metric 27mm. This design and manufacture a socket wrench end with a specification of metric 27mm, and then use a steel pipe with an outer diameter of m of 27mm and a wall thickness of 2mm with the prepared sleeve. The socket wrench heads are welded together, that is, the depth of the socket is deepened on the basis of the ordinary socket wrench, and then two holes with a diameter of 10mm are opened at the end of the steel pipe to insert the cross bar for added force.
如图所示,其中,手柄长度L=300mm,端头外直径a为35mm,螺母套筒直径为27mm,端头高度h为10mm,贯通孔直径ΦA=10mm,手柄钢管外径m=27mm。As shown in the figure, the handle length L=300mm, the outer diameter a of the end head is 35mm, the diameter of the nut sleeve is 27mm, the height h of the end head is 10mm, the diameter of the through hole ΦA=10mm, and the outer diameter of the handle steel pipe m=27mm.
该专用工具地成功设计应用,极大地缩短了该检测器的拆卸、安装、更换时间,提高了设备效率,降低了维修人员的工作量。同时在设计制作上也简易便捷,在卷烟工厂,或其他相类似的工业场合有很大的推广空间。The successful design and application of this special tool has greatly shortened the disassembly, installation, and replacement time of the detector, improved equipment efficiency, and reduced the workload of maintenance personnel. Simultaneously, it is also simple and convenient in design and manufacture, and there is a large space for promotion in cigarette factories or other similar industrial occasions.
同时由于该工具只是针对该检测器的尺寸设计制作,在其他场合规格尺寸不同,可以根据该设计理念,针对所有的公制套筒扳手的尺寸规格设计并制作出一套完整的改进型专用套筒扳手系列。At the same time, because the tool is only designed and manufactured for the size of the detector, and the specifications and sizes are different in other occasions, a complete set of improved special sockets can be designed and produced for all metric socket wrenches according to the design concept Wrench series.
最后应当说明的是:以上实施例仅用以说明本案的技术方案而非对其限制;尽管参照较佳实施例对本案进行了详细的说明,所属领域的普通技术人员应当理解:依然可以对本案的具体实施方式进行修改或者对部分技术特征进行等同替换;而不脱离本案技术方案的精神,其均应涵盖在本案请求保护的技术方案范围当中。Finally, it should be noted that: the above embodiment is only used to illustrate the technical solution of the present case and not limit it; although the present case has been described in detail with reference to the preferred embodiment, those of ordinary skill in the art should understand that: the present case can still be Modifications to the specific implementation methods or equivalent replacement of some technical features; without departing from the spirit of the technical solution of this case, all of them should be covered by the scope of the technical solution claimed in this case.
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|---|---|---|---|
| CN201520832396.6U CN205057891U (en) | 2015-10-26 | 2015-10-26 | Special box spanner in long and narrow space and special box spanner of row's chartered plane group detector dismouting |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107838639A (en) * | 2017-11-06 | 2018-03-27 | 孙东 | A kind of processing technology of nigger |
| CN111015568A (en) * | 2019-12-31 | 2020-04-17 | 四川红华实业有限公司 | A valve replacement device for a special container valve |
-
2015
- 2015-10-26 CN CN201520832396.6U patent/CN205057891U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107838639A (en) * | 2017-11-06 | 2018-03-27 | 孙东 | A kind of processing technology of nigger |
| CN111015568A (en) * | 2019-12-31 | 2020-04-17 | 四川红华实业有限公司 | A valve replacement device for a special container valve |
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