CN205048163U - Prevent excessive heating furnace gas piping waste fitting discharging of coal gas - Google Patents

Prevent excessive heating furnace gas piping waste fitting discharging of coal gas Download PDF

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CN205048163U
CN205048163U CN201520752068.5U CN201520752068U CN205048163U CN 205048163 U CN205048163 U CN 205048163U CN 201520752068 U CN201520752068 U CN 201520752068U CN 205048163 U CN205048163 U CN 205048163U
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connecting tube
gas
coal gas
water seal
shaped water
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盛东民
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Baoshan Iron and Steel Co Ltd
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Baoshan Iron and Steel Co Ltd
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Abstract

The utility model relates to a prevent excessive heating furnace gas piping waste fitting discharging of coal gas, waste fitting discharging be connected with first blowoff valve (2), first connecting tube (3), second blowoff valve (4), second connecting tube (5), third connecting tube (7), fourth connecting tube (9), third blowoff valve (10), the 5th connecting tube (11), fourth blowoff valve (12) and blow off pipe (13) in order in gas piping (1) export, third connecting tube (7) and fourth connecting tube (9) between connect through a U type water seal (8), second connecting tube (5) and third connecting tube (7) between install direct sight glass (6). Preventing effectively that coal gas is excessive, avoiding the personnel to take place gas suffocation, ensure operation personnel's safety, when solving present dry -type excretion machine drainage operation, it is excessive to take place coal gas, leads to the operation personnel to take place gas suffocation, threatens the problem of operation personal security.

Description

一种防止煤气外溢的加热炉煤气管道排污装置A heating furnace gas pipeline blowdown device for preventing gas overflow

技术领域technical field

本实用新型涉及煤气系统技术领域,具体涉及一种防止煤气外溢的加热炉煤气管道排污装置。The utility model relates to the technical field of gas systems, in particular to a heating furnace gas pipeline blowdown device for preventing gas overflow.

背景技术Background technique

钢铁厂加热炉等设备使用混合煤气作为燃烧介质。混合煤气为钢厂在炼铁、练钢过程中产生的焦炉、转炉及高炉煤气,这些煤气在过滤处理后仍会含有水、焦油、酚类等物质。在环境温度发生变化的情况下,这些含酚水汽便会成为冷凝液积存在煤气管道底部,若不定期将这些冷凝液排放掉,就会影响煤气的输送,因此在室外的煤气主网管道的底端,每隔一定距离都会安装有煤气排水密封罐对这些冷凝液进行连续排放。Equipment such as heating furnaces in iron and steel plants use mixed gas as the combustion medium. Mixed gas is coke oven, converter and blast furnace gas produced by steel mills in the process of ironmaking and steel smelting. These gases will still contain water, tar, phenols and other substances after filtration. When the ambient temperature changes, the phenol-containing water vapor will become condensate and accumulate at the bottom of the gas pipeline. If the condensate is not discharged regularly, it will affect the transportation of gas. At the bottom, gas drainage sealed tanks are installed at regular intervals to discharge the condensate continuously.

但是,由于加热炉等最终用户管道上酚水含量少,而且焦油、酚类等物质有刺激性气味,不适合在厂房内连续敞开排放,再加上煤气排水密封罐体积庞大,不适合在车间厂房内安装,因此,厂房室内加热炉的煤气管道的的排污一般都采用安装结构简单的干式排污器解决,如图1所示,排污方式采用定期排放。However, due to the low content of phenolic water in the end-user pipelines such as heating furnaces, and the pungent smell of tar, phenols and other substances, it is not suitable for continuous open discharge in the factory building, and the gas drainage sealed tank is bulky, so it is not suitable for use in the workshop. It is installed in the factory building. Therefore, the sewage discharge of the gas pipeline of the indoor heating furnace in the factory building is generally solved by a dry sewage discharger with a simple installation structure. As shown in Figure 1, the sewage discharge method is regular discharge.

传统的这种干式排污器的缺点是作业人员在对煤气管道进行排水作业的过程中无法掌握准确的冷凝液排空时间,从而及时关闭排水阀门,此外,随混杂在冷凝液中一起排出的少量煤气也无法被封堵住会排放到大气中,影响到作业人员安全。The disadvantage of this traditional dry sewage drainer is that the operator cannot grasp the accurate emptying time of the condensate in the process of draining the gas pipeline, so as to close the drain valve in time. In addition, the condensate discharged together with the condensate A small amount of gas cannot be blocked and will be discharged into the atmosphere, affecting the safety of operating personnel.

实用新型内容Utility model content

本实用新型的目的是提供一种防止煤气外溢的加热炉煤气管道排污装置,所述的排污装置采用阀门、直通视镜和U型水封相组合的全密封结构,实现对加热炉煤气管道进行排水作业时的整个作业过程的有效监控,防止煤气外溢,并做到非作业时煤气的可靠切断,避免人员发生煤气中毒,确保作业人员的安全,用以解决现在干式排污器排水作业时,煤气有时会发生外溢的现象,导致作业人员发生煤气中毒,威胁作业人员安全的问题。The purpose of this utility model is to provide a heating furnace gas pipeline blowdown device that prevents gas from overflowing. The blowdown device adopts a fully sealed structure that combines valves, straight-through mirrors and U-shaped water seals to realize the cleaning of the heating furnace gas pipeline. The effective monitoring of the entire operation process during the drainage operation prevents gas from overflowing, and reliably cuts off the gas during non-operation to avoid gas poisoning and ensure the safety of the operating personnel. Gas sometimes overflows, causing gas poisoning to workers and threatening the safety of workers.

为实现上述目的,本实用新型的方案是:一种防止煤气外溢的加热炉煤气管道排污装置,所述的排污装置在煤气管道(1)出口顺次连接有第一排污阀(2)、第一连接管道(3)、第二排污阀(4)、第二连接管道(5)、第三连接管道(7)、第四连接管道(9)、第三排污阀(10)、第五连接管道(11)、第四排污阀(12)和排污管(13),所述的第三连接管道(7)和第四连接管道(9)之间通过第一U型水封(8)连接,所述的第二连接管道(5)与第三连接管道(7)之间安装有直通视镜(6),所述的直通视镜(6)上设置有玻璃观察孔。In order to achieve the above object, the solution of the present utility model is: a heating furnace gas pipeline blowdown device for preventing gas overflow, said blowdown device is connected with a first blowdown valve (2) and a second blowdown valve (2) at the outlet of the gas pipeline (1) in sequence. One connecting pipe (3), the second blowdown valve (4), the second connecting pipe (5), the third connecting pipe (7), the fourth connecting pipe (9), the third blowdown valve (10), the fifth connecting pipe Pipeline (11), fourth blowdown valve (12) and blowdown pipe (13), the third connection pipe (7) and the fourth connection pipe (9) are connected through the first U-shaped water seal (8) , A straight-through mirror (6) is installed between the second connecting pipe (5) and the third connecting pipe (7), and a glass observation hole is arranged on the straight-through mirror (6).

根据本实用新型所述的防止煤气外溢的加热炉煤气管道排污装置,所述的第四连接管道(9)设置有至少一只第二U型水封。According to the sewage discharge device for heating furnace gas pipelines for preventing gas overflow described in the utility model, the fourth connecting pipeline (9) is provided with at least one second U-shaped water seal.

根据本实用新型所述的防止煤气外溢的加热炉煤气管道排污装置,各连接管道与各排污阀之间的连接采用法兰和螺栓螺母的连接方式。According to the heating furnace gas pipeline blowdown device for preventing gas overflow described in the utility model, the connection between each connecting pipe and each blowdown valve adopts the connection mode of flanges and bolts and nuts.

根据本实用新型所述的防止煤气外溢的加热炉煤气管道排污装置,第二连接管道(5)和第三连接管道(7)均通过法兰和螺栓螺母与直通视镜(6)连接。According to the heating furnace gas pipe blowdown device for preventing gas overflow described in the utility model, the second connecting pipe (5) and the third connecting pipe (7) are connected to the straight-through sight glass (6) through flanges and bolts and nuts.

根据本实用新型所述的防止煤气外溢的加热炉煤气管道排污装置,所述第一U型水封(8)的首端通过焊接的方式连接第三连接管道(7),所述第一U型水封(8)的尾端通过焊接的方式连接第四连接管道(9)。According to the heating furnace gas pipeline sewage device for preventing gas overflow described in the present invention, the head end of the first U-shaped water seal (8) is connected to the third connecting pipeline (7) by welding, and the first U The tail end of the type water seal (8) is connected to the fourth connection pipeline (9) by welding.

本实用新型达到的有益效果:本实用新型的排污装置采用阀门、直通视镜和U型水封相组合的全密封结构,可以做到对煤气管道进行排水作业时的整个作业过程的有效监控和防止煤气外溢,并做到非作业时煤气的可靠切断,避免人员发生煤气中毒,确保作业人员的安全,适合在排污方式采用定期排放的各类中、低压煤气管道上推广应用,结构简单,使用方便,安全可靠。The beneficial effects achieved by the utility model: the sewage discharge device of the utility model adopts a full-seal structure combining a valve, a straight-through mirror and a U-shaped water seal, which can effectively monitor and control the entire operation process when the gas pipeline is drained. To prevent gas from overflowing, and to reliably cut off gas during non-operation, to avoid gas poisoning and ensure the safety of operators, it is suitable for popularization and application on various medium and low pressure gas pipelines that adopt regular discharge of sewage. The structure is simple and easy to use. Convenient, safe and reliable.

附图说明Description of drawings

图1是现有的干式排污器的结构示意图;Fig. 1 is the structural representation of existing dry type blowdown device;

图2是本实用新型的排污装置结构示意图。Fig. 2 is a structural schematic diagram of the sewage discharge device of the present invention.

图中,煤气管道1,第一排污阀2,第一连接管道3,第二排污阀4,第二连接管道5,直通视镜6,第三连接管道7,第一U型水封8,第四连接管道,9,第三排污阀10,第五连接管道11,第四排污阀12,排污管13。In the figure, the gas pipeline 1, the first blowdown valve 2, the first connecting pipe 3, the second blowdown valve 4, the second connecting pipe 5, the straight-through mirror 6, the third connecting pipe 7, the first U-shaped water seal 8, The fourth connecting pipe 9, the third blowdown valve 10, the fifth connecting pipe 11, the fourth blowdown valve 12, and the blowdown pipe 13.

具体实施方式detailed description

下面结合附图和具体的实施例对本实用新型作进一步详细的说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

本申请采用阀门、直通视镜和U型水封相组合的设计方案,首先,采用直通视镜可以观察液流流动的原理,来实现对煤气管道进行排水作业时可以监控整个排水作业的过程,从而掌握准确的冷凝液排空时间,及时关闭排水阀门,有效保护作业安全。This application adopts the design scheme of combining valves, straight-through sight glass and U-shaped water seal. First, the principle of using the straight-through sight glass to observe the flow of liquid flow can realize the monitoring of the entire drainage operation process when the gas pipeline is drained. In this way, the accurate condensate emptying time can be mastered, and the drain valve can be closed in time to effectively protect the operation safety.

其次,通过U型水封容腔中可以储水、储水又有一定吸收气体压力冲击能力的原理,使随混杂在冷凝液中一起排出的少量煤气封闭在U型水封前,避免产生煤气外溢至空气中,防止了作业人员煤气中毒。Secondly, through the principle that water can be stored in the U-shaped water seal chamber, and the water storage has a certain ability to absorb gas pressure shocks, a small amount of gas mixed in the condensate is sealed in front of the U-shaped water seal to avoid gas generation Spilled into the air, preventing gas poisoning of workers.

另外,在U型水封出口采用安装阀门的方法,保证了U型水封中的储水可以长时间保存在U型水封容腔中不被蒸发掉,阀门和U型水封的组合保证了非作业时煤气的可靠切断。In addition, the method of installing a valve at the outlet of the U-shaped water seal ensures that the water stored in the U-shaped water seal can be stored in the U-shaped water seal cavity for a long time without being evaporated. The combination of the valve and the U-shaped water seal guarantees Reliable cut-off of gas during non-working hours.

实施例:Example:

如图2所示,本申请的排污装置安装在煤气管道最低点,在煤气管道1后安装第一排污阀2,所述第一排污阀2后安装第一连接管道3,所述第一连接管道3后安装第二排污阀4,所述第二排污阀4后安装第二连接管道5,所述第二连接管道5后安装直通视镜6,所述直通视镜6后安装第三连接管道7,所述第三连接管道7后安装第一U型水封8,所述第一U型水封8后安装第四连接管道9,在所述第四连接管道9可以视需要继续安装一只或n只第二U型水封,在第四连接管道9后安装第三排污阀10,所述第三排污阀10后安装第五连接管道11,在所述第五连接管道11后安装第四排污阀12,所述第四排污阀12后安装排污管13。As shown in Figure 2, the sewage discharge device of the present application is installed at the lowest point of the gas pipeline, and the first sewage valve 2 is installed behind the gas pipeline 1, and the first connecting pipeline 3 is installed behind the first sewage valve 2, and the first connection A second drain valve 4 is installed behind the pipeline 3, a second connecting pipe 5 is installed behind the second drain valve 4, a straight-through sight glass 6 is installed behind the second connecting pipe 5, and a third connection is installed behind the straight-through sight glass 6. Pipeline 7, the first U-shaped water seal 8 is installed behind the third connecting pipe 7, the fourth connecting pipe 9 is installed behind the first U-shaped water seal 8, and the fourth connecting pipe 9 can be installed as required One or n second U-shaped water seals, the third drain valve 10 is installed after the fourth connecting pipe 9, the fifth connecting pipe 11 is installed behind the third drain valve 10, and the fifth connecting pipe 11 is installed behind the fifth connecting pipe 11 A fourth blowdown valve 12 is installed, and a blowdown pipe 13 is installed behind the fourth blowdown valve 12 .

本实施例的直通视镜上设置有玻璃观察孔,各连接管道与各排污阀间的连接采用法兰和螺栓螺母的连接方式,各连接管道与直通视镜间的连接也采用法兰和螺栓螺母的连接方式,各连接管道与第一和第二U型水封间的连接采用焊接连接方式。The straight-through sight glass of this embodiment is provided with a glass observation hole, the connection between each connecting pipe and each blowdown valve adopts the connection mode of flange and bolt nut, and the connection between each connecting pipe and the straight-through sight glass also adopts flange and bolt As for the connection mode of the nut, the connection between each connecting pipe and the first and second U-shaped water seals adopts a welding connection mode.

本实施例中,安装一只或n只第二U型水封由煤气管道的正常工作压力决定,第二U型水封累计高度最小需≥1倍正常工作压力。根据煤气管道含酚冷凝液产生量的不同,选用相应直径的煤气管道、排污阀、直通视镜、U型水封和排污管。In this embodiment, the installation of one or n second U-shaped water seals is determined by the normal working pressure of the gas pipeline, and the cumulative height of the second U-shaped water seals must be at least 1 times the normal working pressure. According to the amount of phenol-containing condensate produced in the gas pipeline, select the gas pipeline, sewage valve, straight-through sight glass, U-shaped water seal and sewage pipe with corresponding diameters.

本申请在使用时的过程如下:准备排水作业时,第一步,检查确认第三排污阀10和第四排污阀12已关闭;第二步,打开第一排污阀2和第二排污阀4;第三步,当通过直通视镜上的玻璃观察孔看到直通视镜内充满冷凝液后,慢慢打开第三排污阀10和第四排污阀12排放水;第四步,当通过直通视镜上的玻璃观察孔看到直通视镜内冷凝液液面低于直通视镜管径三分之一左右时,关闭第一排污阀2和第二排污阀4;第五步,关闭第三排污阀10和第四排污阀12,完成整个排水作业。The process of this application in use is as follows: when preparing for drainage operation, the first step is to check and confirm that the third blowdown valve 10 and the fourth blowdown valve 12 are closed; the second step is to open the first blowdown valve 2 and the second blowdown valve 4 ; In the third step, after seeing that the through-view mirror is full of condensate through the glass observation hole on the through-view mirror, slowly open the third drain valve 10 and the fourth drain valve 12 to discharge water; When the glass observation hole on the sight glass sees that the condensate liquid level in the straight-through sight glass is lower than about one-third of the diameter of the straight-through sight glass, close the first drain valve 2 and the second drain valve 4; the fifth step is to close the second drain valve Three blowdown valves 10 and the fourth blowdown valve 12 complete the whole drainage operation.

本实用新型的排污装置采用阀门、直通视镜和U型水封相组合的全密封结构,可以做到对煤气管道进行排水作业时的整个作业过程的有效监控和防止煤气外溢,并做到非作业时煤气的可靠切断,避免人员发生煤气中毒,确保作业人员的安全,适合在排污方式采用定期排放的各类中、低压煤气管道上推广应用,结构简单,使用方便,安全可靠。The sewage device of the utility model adopts a fully sealed structure combining a valve, a straight-through sight glass and a U-shaped water seal, which can effectively monitor the entire operation process of the gas pipeline when it is drained and prevent the gas from overflowing, and achieve non-toxicity. Reliable cut-off of gas during operation avoids gas poisoning of personnel and ensures the safety of operators. It is suitable for popularization and application on various medium and low-pressure gas pipelines that use regular discharge of sewage. It has a simple structure, is easy to use, and is safe and reliable.

Claims (5)

1. the oven gas pipe line drainage device preventing coal gas excessive, it is characterized in that: described drainage device is connected with the first blowdown valve (2) in turn in gas pipe line (1) outlet, first connecting tube (3), second blowdown valve (4), second connecting tube (5), 3rd connecting tube (7), 4th connecting tube (9), 3rd blowdown valve (10), 5th connecting tube (11), 4th blowdown valve (12) and drain pipe (13), connected by the first U-shaped water seal (8) between the 3rd described connecting tube (7) and the 4th connecting tube (9), between described the second connecting tube (5) and the 3rd connecting tube (7), straight-through sight glass (6) is installed, described straight-through sight glass (6) is provided with glass peephole.
2. the oven gas pipe line drainage device preventing coal gas excessive according to claim 1, is characterized in that, the 4th described connecting tube (9) is provided with at least one the second U-shaped water seal.
3. the oven gas pipe line drainage device preventing coal gas excessive according to claim 1, it is characterized in that, the connection between each connecting tube and each blowdown valve adopts the Placement of flange and bolt and nut.
4. the oven gas pipe line drainage device preventing coal gas excessive according to claim 1, it is characterized in that, the second connecting tube (5) is all connected with straight-through sight glass (6) with bolt and nut by flange with the 3rd connecting tube (7).
5. the oven gas pipe line drainage device preventing coal gas excessive according to claim 1, it is characterized in that, the head end of described first U-shaped water seal (8) connects the 3rd connecting tube (7) by the mode of welding, and the tail end of described first U-shaped water seal (8) connects the 4th connecting tube (9) by the mode of welding.
CN201520752068.5U 2015-09-25 2015-09-25 Prevent excessive heating furnace gas piping waste fitting discharging of coal gas Expired - Lifetime CN205048163U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115750986A (en) * 2022-11-22 2023-03-07 重庆钢铁股份有限公司 Leakage stopping device for water beam stand column blow-off pipe of stepping heating furnace
CN116025996A (en) * 2022-12-30 2023-04-28 深圳市英维克科技股份有限公司 Pollutant discharge control method, device, equipment and medium

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115750986A (en) * 2022-11-22 2023-03-07 重庆钢铁股份有限公司 Leakage stopping device for water beam stand column blow-off pipe of stepping heating furnace
CN116025996A (en) * 2022-12-30 2023-04-28 深圳市英维克科技股份有限公司 Pollutant discharge control method, device, equipment and medium

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