CN205047437U - Compressor - Google Patents

Compressor Download PDF

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Publication number
CN205047437U
CN205047437U CN201520798245.3U CN201520798245U CN205047437U CN 205047437 U CN205047437 U CN 205047437U CN 201520798245 U CN201520798245 U CN 201520798245U CN 205047437 U CN205047437 U CN 205047437U
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sealing cover
drive shaft
cover plate
compressor
oil
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刘韵
单彩侠
胡余生
康小丽
刘双来
陈肖汕
马英超
律刚
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Zhuhai Gree Energy Saving Environmental Protection Refrigeration Technology Research Center Co Ltd
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Zhuhai Gree Energy Saving Environmental Protection Refrigeration Technology Research Center Co Ltd
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Abstract

本实用新型的目的在于提供一种压缩机,主要解决现有压缩机的驱动轴需要设置专有的止推结构导致结构复杂、装配不便的技术问题。该压缩机包括压缩机构、用于向压缩机的润滑油循环回路供油的容积式转子泵以及用于驱动压缩机构和容积式转子泵的驱动轴,容积式转子泵具有一用于容纳转子的容纳腔,容纳腔的开口处设置有密封盖板,驱动轴远离压缩机构的一端的端面直接支撑于密封盖板上并与密封盖板压紧以将容纳腔密封。通过密封盖板对驱动轴实现止推作用,无需单独设置止推结构,简化了压缩机结构,密封盖板在驱动轴的作用下与容纳腔压紧,从而实现对容纳腔的密封,驱动轴轴系的重力较小,不会对密封盖板产生变形,保证密封盖板与转子之间的轴向间隙。

The purpose of the utility model is to provide a compressor, which mainly solves the technical problem that the driving shaft of the existing compressor needs to be provided with a proprietary thrust structure, which leads to complex structure and inconvenient assembly. The compressor includes a compression mechanism, a displacement rotor pump for supplying oil to a lubricating oil circulation circuit of the compressor, and a drive shaft for driving the compression mechanism and the displacement rotor pump. The displacement rotor pump has a shaft for receiving the rotor The opening of the accommodating cavity is provided with a sealing cover, and the end face of the drive shaft away from the compression mechanism is directly supported on the sealing cover and pressed against the sealing cover to seal the accommodating cavity. The thrusting effect on the drive shaft is achieved through the sealing cover plate, which does not require a separate thrust structure, which simplifies the structure of the compressor. The sealing cover plate is pressed against the accommodating cavity under the action of the driving shaft, thereby realizing the sealing of the accommodating cavity, and the driving shaft The gravity of the shafting is relatively small, and the sealing cover will not be deformed, so as to ensure the axial clearance between the sealing cover and the rotor.

Description

一种压缩机a compressor

技术领域technical field

本实用新型涉及压缩机领域,具体涉及一种采用容积式转子泵进行润滑的压缩机。The utility model relates to the field of compressors, in particular to a compressor lubricated by a volumetric rotor pump.

背景技术Background technique

在现有的涡旋压缩机中,驱动轴上端穿过上支架轴承通孔支撑动盘旋转部件,驱动轴下端穿过下支架轴承通孔,上下支架焊接在壳体上,通过在上下支架通孔内设置滑动或滚动轴承来约束驱动轴的径向位移,支撑驱动轴做旋转运动。驱动轴上设有电机转子和主、副平衡块,组成压缩机的轴系组件,为了克服轴系组件的自身重力,需要设计轴向止推限位结构来支撑轴系,防止轴系掉落,现有的技术手段都是在压缩机上支架或者下支架上设计止推限位支撑结构。通过螺栓连接固定在上或下支架上的止推结构,一方面需要额外设计止推结构增加压缩机制造成本,另一方面需要将止推部件装配在上下支架上增加了装配工艺,而采用和上(下)支架一体式的止推结构需要在支架上额外加工这类止推支撑面结构,增加了上下支架的加工成本。因此,现有的驱动轴轴向止推结构都具有装配不便和生产成本高的问题。In the existing scroll compressor, the upper end of the drive shaft passes through the bearing through hole of the upper bracket to support the rotating part of the moving plate, the lower end of the drive shaft passes through the bearing through hole of the lower bracket, the upper and lower brackets are welded on the shell, and the upper and lower brackets pass through Sliding or rolling bearings are arranged in the hole to constrain the radial displacement of the drive shaft and support the drive shaft for rotational movement. The drive shaft is equipped with a motor rotor and main and auxiliary balance weights, which constitute the shaft assembly of the compressor. In order to overcome the gravity of the shaft assembly, it is necessary to design an axial thrust limit structure to support the shaft and prevent the shaft from falling , the existing technical means are all to design the thrust limit support structure on the upper bracket or the lower bracket of the compressor. The thrust structure fixed on the upper or lower bracket through bolt connection, on the one hand, additional design of the thrust structure is required to increase the manufacturing cost of the compressor; The integrated thrust structure of the upper (lower) bracket requires additional processing of this type of thrust support surface structure on the bracket, which increases the processing cost of the upper and lower brackets. Therefore, the existing drive shaft axial thrust structures all have the problems of inconvenient assembly and high production cost.

另一方面,在现有的变频涡旋压缩机中,为了保证各工况下压缩机内部各摩擦副具有良好的润滑效果,越来越多的采用容积式齿轮油泵对压缩机进行供油。通常,容积式齿轮油泵由内外齿轮、底座以及油泵密封盖板组成,为了保证齿轮油泵的泵油效率,齿轮油泵需要具有良好的轴向密封性,因此需要将油泵密封盖板用冷压或者铆接的工艺紧固在油泵底座上,从而实现齿轮油泵的轴向密封。对油泵密封盖板的冷压和铆接工艺作为油泵厂家的核心技术,这无疑增加了外界对齿轮油泵的采购成本,增加了压缩机的生产成本。On the other hand, in the existing variable frequency scroll compressors, in order to ensure that the friction pairs inside the compressor have a good lubricating effect under various working conditions, more and more positive displacement gear oil pumps are used to supply oil to the compressor. Generally, a positive displacement gear oil pump is composed of internal and external gears, a base, and an oil pump sealing cover. In order to ensure the oil pumping efficiency of the gear oil pump, the gear oil pump needs to have good axial sealing. Therefore, the oil pump sealing cover needs to be cold pressed or riveted. The advanced technology is fastened on the base of the oil pump, so as to realize the axial seal of the gear oil pump. The cold pressing and riveting process of oil pump sealing cover plate is the core technology of oil pump manufacturers, which undoubtedly increases the purchase cost of gear oil pumps and the production cost of compressors.

实用新型内容Utility model content

有鉴于此,本实用新型提供一种结构简单、能够实现对驱动轴的止推作用以及容积式转子泵的轴向密封作用的压缩机。In view of this, the utility model provides a compressor with a simple structure, which can realize the thrust effect on the drive shaft and the axial sealing effect of the displacement rotor pump.

为达此目的,本实用新型采用以下技术方案:For this purpose, the utility model adopts the following technical solutions:

一种压缩机,包括压缩机构、用于向所述压缩机的润滑油循环回路供油的容积式转子泵以及用于驱动所述压缩机构和所述容积式转子泵的驱动轴,所述容积式转子泵具有一用于容纳转子的容纳腔,所述容纳腔的开口处设置有密封盖板,所述驱动轴远离所述压缩机构的一端的端面直接支撑于所述密封盖板上并与所述密封盖板压紧以将所述容纳腔密封。A compressor comprising a compression mechanism, a displacement rotor pump for supplying oil to a lubricating oil circulation circuit of the compressor, and a drive shaft for driving the compression mechanism and the displacement rotor pump, the displacement The type rotor pump has an accommodating cavity for accommodating the rotor, the opening of the accommodating cavity is provided with a sealing cover plate, and the end face of the end of the drive shaft away from the compression mechanism is directly supported on the sealing cover plate and is in contact with the sealing cover plate. The sealing cover plate is compressed to seal the accommodating cavity.

优选的,所述密封盖板上与所述驱动轴的端面相抵接的端面上设置有耐磨层。Preferably, a wear-resistant layer is provided on the end surface of the sealing cover plate abutting against the end surface of the drive shaft.

优选的,通过在所述密封盖板的端面进行淬火、渗氮或渗碳工艺形成所述耐磨层。Preferably, the wear-resistant layer is formed by quenching, nitriding or carburizing on the end surface of the sealing cover plate.

优选的,所述驱动轴远离所述压缩机构的一端经副轴承转动设置于支撑座内,所述支撑座、所述驱动轴以及所述副轴承之间形成间隙空间,所述密封盖板的一面将所述容纳腔的开口密封,另一面与所述驱动轴的端面以及所述间隙空间相对设置;Preferably, the end of the drive shaft away from the compression mechanism is rotatably arranged in the support seat through the auxiliary bearing, and a gap space is formed between the support seat, the drive shaft and the auxiliary bearing, and the sealing cover plate One side seals the opening of the accommodating cavity, and the other side is opposite to the end surface of the drive shaft and the gap space;

所述密封盖板上与所述间隙空间相对的一面上至少在于所述间隙空间相对应的位置处设置有凹槽结构。A groove structure is provided on the surface of the sealing cover plate opposite to the gap space at least at a position corresponding to the gap space.

优选的,所述容积式转子泵还包括固定于所述支撑座上的底座以及固定设置于所述底座内的油泵缸体,所述底座与所述油泵缸体围成一端开口的所述容纳腔,所述密封盖板将所述容纳腔的所述开口密封;Preferably, the positive displacement rotor pump further includes a base fixed on the support seat and an oil pump cylinder fixedly arranged in the base, the base and the oil pump cylinder form the accommodating chamber with one end open. cavity, the sealing cover seals the opening of the accommodating cavity;

所述密封盖板的外周与所述底座之间为间隙配合。There is clearance fit between the outer periphery of the sealing cover plate and the base.

优选的,所述凹槽结构延伸至所述密封盖板的外边沿;Preferably, the groove structure extends to the outer edge of the sealing cover;

所述底座上设置有连接通孔,所述连接通孔一端与所述凹槽结构连通,另一端与所述压缩机底部的油池连通。A connection through hole is provided on the base, one end of the connection through hole communicates with the groove structure, and the other end communicates with the oil pool at the bottom of the compressor.

优选的,所述底座与所述密封盖板之间设置有限制所述密封盖板转动的限位结构。Preferably, a position-limiting structure that restricts the rotation of the sealing cover is provided between the base and the sealing cover.

优选的,所述驱动轴上设有与所述驱动轴的轴线偏心的偏心轴,所述偏心轴与所述转子连接,用于驱动所述转子绕所述驱动轴做轨道运动的同时,以所述偏心轴为中心旋转;Preferably, the drive shaft is provided with an eccentric shaft that is eccentric to the axis of the drive shaft, and the eccentric shaft is connected to the rotor for driving the rotor to orbit around the drive shaft while The eccentric shaft rotates around the center;

所述密封盖板的中部开有安装通孔,所述偏心轴以及所述转子穿过所述安装通孔可转动的设置于所述密封盖板上。An installation through hole is opened in the middle of the sealing cover plate, and the eccentric shaft and the rotor pass through the installation through hole and are rotatably arranged on the sealing cover plate.

优选的,所述凹槽结构包括沿所述密封盖板的圆周方向布置的多条径向凹槽,所述径向凹槽的一端延伸至所述安装通孔,另一端延伸至所述密封盖板的外边沿。Preferably, the groove structure includes a plurality of radial grooves arranged along the circumferential direction of the sealing cover plate, one end of the radial groove extends to the installation through hole, and the other end extends to the sealing outer edge of the cover.

优选的,所述凹槽结构还包括至少一条环形凹槽,所述环形凹槽连通所述多条径向凹槽。Preferably, the groove structure further includes at least one annular groove, and the annular groove communicates with the plurality of radial grooves.

优选的,所述驱动轴的端面将所述密封盖板与所述底座压紧,所述密封盖板与所述油泵缸体以及所述转子相对的端面之间具有间隙。Preferably, the end surface of the drive shaft presses the sealing cover plate and the base, and there is a gap between the sealing cover plate and the opposite end surfaces of the cylinder block of the oil pump and the rotor.

优选的,所述驱动轴上设置有沿其轴向延伸的主油孔,还设置有副轴承油孔,所述副轴承油孔一端连接所述主油孔,另一端通入所述副轴承处。Preferably, the drive shaft is provided with a main oil hole extending along its axial direction, and an auxiliary bearing oil hole is also provided, one end of the auxiliary bearing oil hole is connected to the main oil hole, and the other end is connected to the auxiliary bearing place.

优选的,所述容积式转子泵为齿轮泵。Preferably, the positive displacement rotor pump is a gear pump.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型提供的压缩机将驱动轴的端面直接支撑在密封盖板上,首先,通过密封盖板对驱动轴实现止推作用,防止驱动轴窜动,无需单独设置止推结构,大大简化了压缩机结构,另外,密封盖板在驱动轴的作用下与容纳腔压紧,从而实现对容纳腔的密封,相比于冷压压力,驱动轴轴系的重力较小,不会对密封盖板产生变形,保证密封盖板与转子之间的轴向间隙。The compressor provided by the utility model directly supports the end face of the driving shaft on the sealing cover plate. Firstly, the sealing cover plate realizes the thrust effect on the driving shaft to prevent the drive shaft from moving. Compressor structure, in addition, the sealing cover plate is pressed against the housing cavity under the action of the drive shaft, so as to realize the sealing of the housing cavity. The plate is deformed to ensure the axial clearance between the sealing cover plate and the rotor.

附图说明Description of drawings

通过以下参照附图对本实用新型实施例的描述,本实用新型的上述以及其它目的、特征和优点将更为清楚,在附图中:Through the following description of the embodiments of the utility model with reference to the accompanying drawings, the above-mentioned and other purposes, features and advantages of the utility model will be more clear, in the accompanying drawings:

图1是本实用新型具体实施方式提供的压缩机的剖视图;Fig. 1 is a sectional view of a compressor provided by a specific embodiment of the present invention;

图2是本实用新型具体实施方式提供的压缩机齿轮泵处的剖视图;Fig. 2 is a sectional view of the gear pump of the compressor provided by the specific embodiment of the present invention;

图3是图2中C处的局部放大图;Fig. 3 is a partial enlarged view of place C in Fig. 2;

图4是本实用新型具体实施方式提供的压缩机齿轮泵的俯视图;Fig. 4 is a top view of the compressor gear pump provided by the specific embodiment of the present invention;

图5是本实用新型具体实施方式提供的压缩机齿轮泵的爆炸图;Fig. 5 is an exploded view of the compressor gear pump provided by the specific embodiment of the present invention;

图6是本实用新型具体实施方式提供的一种形式的密封盖板的俯视图;Fig. 6 is a top view of a sealing cover plate provided by a specific embodiment of the present invention;

图7是图6中A-A向剖视图;Fig. 7 is a sectional view along A-A in Fig. 6;

图8是本实用新型具体实施方式提供的另一种形式的密封盖板的俯视图;Fig. 8 is a top view of another form of sealing cover provided by the specific embodiment of the present invention;

图9是图8中B-B向剖视图。Fig. 9 is a cross-sectional view along B-B in Fig. 8 .

图中,1、壳体;2、上盖;3、下盖;4、驱动轴;41、主油孔;42、副轴承油孔;5、上支撑座;6、下支撑座;7、动涡盘;8、静涡盘;9、第一偏心轴;10、第二偏心轴;11、滑动轴承;12、十字滑环;13、主平衡块;14、副平衡块;15、电机;151、电机转子;16、容纳腔;17、密封盖板;171、耐磨层;172、凹槽结构;1721、径向凹槽;1722;环形凹槽;173、凸起;174、安装通孔;18、齿轮转子;19、副轴承;20、油池;21、间隙空间;22、底座;221、槽;222、吸油通孔;223、排油槽;224、连接通孔;23、油泵滤网;24、螺栓;25、油泵缸体;26、主轴承。In the figure, 1. shell; 2. upper cover; 3. lower cover; 4. drive shaft; 41. main oil hole; 42. auxiliary bearing oil hole; 5. upper support seat; 6. lower support seat; 7. Moving scroll; 8. Static scroll; 9. First eccentric shaft; 10. Second eccentric shaft; 11. Sliding bearing; 12. Oldham slip ring; 13. Main balance weight; 14. Secondary balance weight; 15. Motor ; 151, motor rotor; 16, housing cavity; 17, sealing cover; 171, wear-resistant layer; 172, groove structure; 1721, radial groove; 1722; annular groove; 173, protrusion; 174, installation Through hole; 18, gear rotor; 19, auxiliary bearing; 20, oil pool; 21, clearance space; 22, base; 221, groove; 222, oil suction through hole; 223, oil discharge groove; Oil pump filter screen; 24, bolts; 25, oil pump cylinder; 26, main bearing.

具体实施方式detailed description

以下基于实施例对本实用新型进行描述,但是本实用新型并不仅仅限于这些实施例。在下文对本实用新型的细节描述中,详尽描述了一些特定的细节部分。对本领域技术人员来说没有这些细节部分的描述也可以完全理解本实用新型。为了避免混淆本实用新型的实质,公知的方法、过程、流程、元件并没有详细叙述。The utility model is described below based on examples, but the utility model is not limited to these examples. In the following detailed description of the present utility model, some specific details are described in detail. Those skilled in the art can fully understand the present invention without the description of these detailed parts. In order to avoid obscuring the essence of the present invention, well-known methods, procedures, procedures, and components are not described in detail.

下面参照图1至图8说明本实用新型的压缩机的实施例。The following describes the embodiment of the compressor of the present invention with reference to FIGS. 1 to 8 .

如图1所示,压缩机包括上下两端开口的壳体1以及封闭壳体1上下两端开口的上盖2和下盖3。本文中所述的“上”“下”是压缩机在正常运行过程中的位置关系。壳体1内设置有压缩机构、用于向压缩机的润滑油循环回路供油的容积式转子泵以及用于驱动压缩机构和容积式转子泵的驱动轴4。通过容积式转子泵将压缩机底部油池20内的润滑油输送至压缩机的各摩擦副处进行润滑。于本实施例中,容积式转子泵为齿轮泵,当然,其他通过转子转动改变转子容纳腔的容积以实现吸油和排油的泵也可。As shown in FIG. 1 , the compressor includes a casing 1 with upper and lower ends open, and an upper cover 2 and a lower cover 3 closing the upper and lower ends of the casing 1 . The "up" and "down" mentioned in this article refer to the positional relationship of the compressor during normal operation. The casing 1 is provided with a compression mechanism, a positive displacement rotor pump for supplying oil to the lubricating oil circulation circuit of the compressor, and a drive shaft 4 for driving the compression mechanism and the positive displacement rotary pump. The lubricating oil in the oil pool 20 at the bottom of the compressor is delivered to each friction pair of the compressor by a positive displacement rotor pump for lubrication. In this embodiment, the positive displacement rotor pump is a gear pump, of course, other pumps that change the volume of the rotor accommodation cavity through the rotation of the rotor to realize oil suction and oil discharge are also available.

压缩机构与现有的压缩机类似,如图1所示,壳体1内的上部和下部分别设置有上支撑座5和下支撑座6。壳体1的中部设置有电机15,电机转子151内穿设驱动轴4,驱动轴4的上部经主轴承26转动设置于上支撑座5上,下部经副轴承19转动设置于下支撑座6上。动涡盘7与静涡盘8相差相位角180度对置安装在上支撑座5上,从而啮合形成多个相互隔离且容积连续变化的压缩腔,驱动轴4的下端和上端分别设置有与驱动轴4偏心的第一偏心轴9和第二偏心轴10,第二偏心轴10经滑动轴承11与动涡盘7固定连接,在动涡盘7与上支撑座5之间设置有防止动涡盘7自转的十字滑环12。驱动轴4上还设置有主平衡块13和副平衡块14,连同电机转子151组成压缩机的轴系。The compression mechanism is similar to an existing compressor. As shown in FIG. 1 , an upper support seat 5 and a lower support seat 6 are respectively provided on the upper part and the lower part of the housing 1 . The middle part of the housing 1 is provided with a motor 15, the motor rotor 151 is pierced with a drive shaft 4, the upper part of the drive shaft 4 is rotatably set on the upper support base 5 via the main bearing 26, and the lower part is rotatably set on the lower support base 6 via the auxiliary bearing 19 superior. The movable scroll 7 and the fixed scroll 8 are installed opposite to each other on the upper support seat 5 with a phase angle difference of 180 degrees, thereby meshing to form a plurality of compression chambers that are isolated from each other and whose volume changes continuously. The lower end and the upper end of the drive shaft 4 are respectively provided with The first eccentric shaft 9 and the second eccentric shaft 10 of the drive shaft 4 are eccentric, and the second eccentric shaft 10 is fixedly connected with the movable scroll 7 through the sliding bearing 11, and an anti-moving mechanism is arranged between the movable scroll 7 and the upper support seat 5 Oldham slip ring 12 for volute 7 rotation. The drive shaft 4 is also provided with a main balance weight 13 and an auxiliary balance weight 14 , which together with the motor rotor 151 form the shaft system of the compressor.

压缩机构的工作过程为,电机15驱动电机转子151带动驱动轴4转动,在驱动轴4的驱动以及十字滑环12的限制下,动涡盘7围绕静涡盘8的中心以基圆半径作无自转的平面圆周运动。制冷剂通过壳体1的吸气管进入涡旋压缩机内,动涡盘7和静涡盘8组成的泵体在壳体1内自由吸气并压缩,经过泵体压缩后的高压气体从上盖2的排气管排出。The working process of the compression mechanism is that the motor 15 drives the motor rotor 151 to drive the drive shaft 4 to rotate. Under the drive of the drive shaft 4 and the restriction of the Oldham slip ring 12, the movable scroll 7 surrounds the center of the fixed scroll 8 with the radius of the base circle. Plane circular motion without rotation. The refrigerant enters the scroll compressor through the suction pipe of the casing 1, and the pump body composed of the movable scroll 7 and the fixed scroll 8 is freely sucked and compressed in the casing 1, and the high-pressure gas compressed by the pump body is released from the The exhaust pipe of the upper cover 2 discharges.

于此同时,在驱动轴4的带动下,齿轮泵将压缩机底部油池20内的润滑油输送至压缩机的各摩擦副处进行润滑。At the same time, driven by the drive shaft 4, the gear pump transports the lubricating oil in the oil pool 20 at the bottom of the compressor to each friction pair of the compressor for lubrication.

齿轮泵具有一用于容纳齿轮转子18的容纳腔16,容纳腔16的开口处设置有密封盖板17,驱动轴4的下端面直接支撑于密封盖板17上,首先,通过密封盖板17对驱动轴4实现止推作用,无需单独设置止推结构,大大简化了压缩机结构,另外,驱动轴4与密封盖板17压紧从而将容纳腔16的开口密封,相比于冷压压力,驱动轴4轴系的重力较小,不会对密封盖板17产生变形,保证密封盖板17与齿轮转子之间的轴向间隙。The gear pump has an accommodating cavity 16 for accommodating the gear rotor 18. A sealing cover 17 is provided at the opening of the accommodating cavity 16. The lower end surface of the driving shaft 4 is directly supported on the sealing cover 17. First, through the sealing cover 17 The thrust effect is realized on the drive shaft 4, without a separate thrust structure, which greatly simplifies the structure of the compressor. In addition, the drive shaft 4 is pressed against the sealing cover plate 17 to seal the opening of the accommodation chamber 16. Compared with the cold pressure , the gravity of the drive shaft 4 axis system is small, and will not deform the sealing cover plate 17, so as to ensure the axial clearance between the sealing cover plate 17 and the gear rotor.

作为优选的,密封盖板17上与驱动轴4的端面相抵接的端面上设置有耐磨层171,驱动轴4的下端面与耐磨层171抵接。耐磨层171可通过在密封盖板17的端面进行淬火、渗氮或渗碳等表面处理工艺获得,还能采用表面涂层方式获得具有自润滑特性的耐磨层171。Preferably, a wear-resistant layer 171 is provided on the end surface of the sealing cover plate 17 abutting against the end surface of the drive shaft 4 , and the lower end surface of the drive shaft 4 abuts against the wear-resistant layer 171 . The wear-resistant layer 171 can be obtained by performing surface treatment processes such as quenching, nitriding or carburizing on the end surface of the sealing cover plate 17, and the wear-resistant layer 171 with self-lubricating properties can also be obtained by surface coating.

具体的,齿轮泵安装于下支撑座6的下端面上。如图2至图5所示,驱动轴4的下端经副轴承19转动设置于下支撑座6内。驱动轴4上设置有沿其轴向延伸的主油孔41,还设置有副轴承油孔42,副轴承油孔42一端连接主油孔41,另一端通入副轴承19处。驱动轴4在电机转子151带动下转动,驱动齿轮泵将压缩机底部油池20内的润滑油泵入主油孔41,进而经副轴承油孔42进入副轴承19处进行润滑。在驱动轴4、下支撑座6以及副轴承19之间形成间隙空间21。密封盖板17的下端面将容纳腔16的开口密封,上端面与驱动轴4的端面以及间隙空间21相对设置。密封盖板17上与间隙空间21相对的一面上至少在与间隙空间21相对应的位置处设置有凹槽结构172。间隙空间21内的润滑油可通过凹槽结构172在耐磨层171的端面形成均匀的润滑油层,减小耐磨层171的磨损。Specifically, the gear pump is installed on the lower end surface of the lower support base 6 . As shown in FIGS. 2 to 5 , the lower end of the drive shaft 4 is rotatably arranged in the lower support seat 6 via the auxiliary bearing 19 . The drive shaft 4 is provided with a main oil hole 41 extending in its axial direction, and an auxiliary bearing oil hole 42 , one end of the auxiliary bearing oil hole 42 is connected to the main oil hole 41 , and the other end leads to the auxiliary bearing 19 . The drive shaft 4 rotates under the drive of the motor rotor 151, drives the gear pump to pump the lubricating oil in the oil sump 20 at the bottom of the compressor into the main oil hole 41, and then enters the auxiliary bearing 19 through the auxiliary bearing oil hole 42 for lubrication. A gap space 21 is formed between the drive shaft 4 , the lower support base 6 and the auxiliary bearing 19 . The lower end surface of the sealing cover plate 17 seals the opening of the accommodating chamber 16 , and the upper end surface is opposite to the end surface of the driving shaft 4 and the gap space 21 . A groove structure 172 is provided at least at a position corresponding to the gap space 21 on the surface of the sealing cover plate 17 opposite to the gap space 21 . The lubricating oil in the gap space 21 can form a uniform lubricating oil layer on the end surface of the wear-resistant layer 171 through the groove structure 172 , reducing the wear of the wear-resistant layer 171 .

齿轮泵包括设置于下支撑座6下部的底座22,底座22固定于下支撑座6上。优选的,底座22外套有油泵滤网23,油泵滤网23以及底座22通过螺栓24固定于下支撑座6上。底座22内设置有中空的油泵缸体25,通过底座22与油泵缸体25围成上端开口的容纳腔16,容纳腔16的开口通过密封盖板17封闭。密封盖板17的中部开有安装通孔174,第一偏心轴9以及齿轮转子18穿过安装通孔174可转动的设置在密封盖板17上且齿轮转子18经密封盖板17伸入容纳腔16内。容纳腔16的内周壁上设置有内齿轮,第一偏心轴9驱动齿轮转子18绕驱动轴4做轨道运动,同时,齿轮转子18在与内齿轮的啮合作用下以第一偏心轴9为中心旋转,从而完成吸油和排油过程。The gear pump includes a base 22 arranged at the bottom of the lower support base 6 , and the base 22 is fixed on the lower support base 6 . Preferably, the base 22 is covered with an oil pump filter 23 , and the oil pump filter 23 and the base 22 are fixed on the lower support base 6 by bolts 24 . The base 22 is provided with a hollow oil pump cylinder 25 , and the base 22 and the oil pump cylinder 25 enclose an accommodating cavity 16 with an upper end opening, and the opening of the accommodating cavity 16 is closed by a sealing cover 17 . The middle part of the sealing cover plate 17 is provided with an installation through hole 174, the first eccentric shaft 9 and the gear rotor 18 are rotatably arranged on the sealing cover plate 17 through the installation through hole 174, and the gear rotor 18 extends into the sealing cover plate 17 to accommodate cavity 16. The inner peripheral wall of the housing chamber 16 is provided with an internal gear, and the first eccentric shaft 9 drives the gear rotor 18 to orbit around the driving shaft 4. At the same time, the gear rotor 18 is centered on the first eccentric shaft 9 under the meshing action with the internal gear. Rotate to complete the oil suction and oil discharge process.

密封盖板17的外周与底座22为间隙配合且密封盖板17通过驱动轴4的端面压紧于底座22上,密封盖板17与油泵缸体25以及齿轮转子18相对的端面之间具有间隙,保证齿轮转子18转动顺畅。对于现有的装配工艺,若齿轮泵密封盖板17采用冷压装配于底座22上,其冷压压力作为核心参数,若压力不够,密封盖板17与齿轮转子18之间的轴向间隙变大,泄露增大,导致齿轮泵效率降低;若压力太大,密封盖板17作用在底座22上的压力太大,导致底座22变形,密封盖板17可能与齿轮转子18接触,齿轮泵卡死;另外,在密封盖板17的冷压过程中需要保证密封盖板17与底座22安装面之间良好的平行度,若密封盖板17倾斜,密封盖板17尚未冷压到位时密封盖板17下端部就可能与齿轮转子18上端面接触,也会导致齿轮泵卡死。对于铆接工艺同样也需要控制铆压压力,而具有本实用新型特征的齿轮泵,一方面通过将压缩机轴系止推结构移至到齿轮泵上,减小了额外设计止推结构的部件加工和装配成本;同时,将轴系的下推力转化为密封盖板17与底座22之间的轴向密封力,减少了密封盖板17额外的装配工艺。如图4所示,密封盖板17的耐磨层171上承受来自轴系重力作用下的下推力,在轴系下推力的作用下将密封盖板17紧紧地贴合在底座22上,通过底座22实现对轴系的轴向限位,同时密封盖板17下端面与齿轮转子18上端面之间维持设计的轴向间隙(油膜密封厚度),保证良好的轴向密封作用。相比于冷压压力,驱动轴轴系的重力较小,不会对底座22产生变形,不会影响齿轮转子18与油泵缸体26的安装位置的配合精度。The outer circumference of the sealing cover plate 17 and the base 22 are in clearance fit and the sealing cover plate 17 is pressed against the base 22 by the end face of the drive shaft 4. There is a gap between the sealing cover plate 17 and the opposite end faces of the oil pump cylinder 25 and the gear rotor 18 , to ensure that the gear rotor 18 rotates smoothly. For the existing assembly process, if the gear pump sealing cover plate 17 is assembled on the base 22 by cold pressing, the cold pressing pressure is taken as the core parameter. If the pressure is not enough, the axial gap between the sealing cover plate 17 and the gear rotor 18 becomes smaller. If the pressure is too large, the sealing cover 17 will exert too much pressure on the base 22, causing the base 22 to deform, and the sealing cover 17 may come into contact with the gear rotor 18, causing the gear pump to jam. In addition, in the cold pressing process of the sealing cover 17, it is necessary to ensure a good parallelism between the sealing cover 17 and the mounting surface of the base 22. If the sealing cover 17 is inclined, the sealing cover will The lower end of the plate 17 may be in contact with the upper end surface of the gear rotor 18, which may also cause the gear pump to be stuck. For the riveting process, it is also necessary to control the riveting pressure, and the gear pump with the characteristics of the utility model, on the one hand, by moving the thrust structure of the compressor shaft system to the gear pump, the processing of components for the additional design of the thrust structure is reduced and assembly cost; at the same time, the downward thrust of the shafting is converted into the axial sealing force between the sealing cover 17 and the base 22, reducing the additional assembly process of the sealing cover 17. As shown in Figure 4, the wear-resistant layer 171 of the sealing cover 17 bears the downward thrust from the gravity of the shafting, and the sealing cover 17 is tightly attached to the base 22 under the action of the downward thrust of the shafting, The axial limit of the shaft system is realized by the base 22, and at the same time, the designed axial gap (oil film seal thickness) is maintained between the lower end surface of the sealing cover plate 17 and the upper end surface of the gear rotor 18 to ensure a good axial sealing effect. Compared with the cold pressing pressure, the gravity of the drive shaft shafting is smaller, which will not deform the base 22 and will not affect the matching accuracy of the installation positions of the gear rotor 18 and the oil pump cylinder 26 .

进一步的,为防止密封盖板17自转,在底座22与密封盖板17之间设置有限制密封盖板17转动的限位结构。例如,在密封盖板17的外周沿径向向外凸出设置有凸起173,在底座22的相应位置设置有槽221,凸起173与槽221配合从而实现密封盖板17的限位。Further, in order to prevent the sealing cover 17 from rotating, a limiting structure is provided between the base 22 and the sealing cover 17 to limit the rotation of the sealing cover 17 . For example, a protrusion 173 protrudes radially outward on the outer periphery of the sealing cover 17 , and a groove 221 is provided at a corresponding position of the base 22 , and the protrusion 173 cooperates with the groove 221 to realize the position limitation of the sealing cover 17 .

底座22上设置有沿轴向延伸的吸油通孔222,由吸油通孔222形成齿轮泵的吸油通道,通过吸油通孔222将油池20内的润滑油吸入齿轮泵的吸油腔内。底座22的上端面上设置有排油槽223,排油槽223可以连通容纳腔16和主油孔41,使得当齿轮泵排油时润滑油经排油槽223进入主油孔41。The base 22 is provided with an oil suction through hole 222 extending in the axial direction. The oil suction through hole 222 forms an oil suction passage of the gear pump, through which the lubricating oil in the oil pool 20 is sucked into the oil suction chamber of the gear pump. An oil discharge groove 223 is arranged on the upper surface of the base 22, and the oil discharge groove 223 can communicate with the accommodating chamber 16 and the main oil hole 41, so that when the gear pump drains oil, lubricating oil enters the main oil hole 41 through the oil discharge groove 223.

底座22上设置有连接通孔224,于本实施例中为沿圆周方向均布的三个,连接通孔224的一端与凹槽结构172连通,另一端与压缩机底部的油池20连通,通过连接通孔224将润滑油及时排出,在副轴承19和密封盖板17处形成循环的供油和排油循环,防止润滑油一直聚集在下支撑座6与副轴承19之间的空隙内影响副轴承19和密封盖板17上端面处的润滑效果。The base 22 is provided with connecting through holes 224, in this embodiment, there are three evenly distributed along the circumferential direction. One end of the connecting through holes 224 communicates with the groove structure 172, and the other end communicates with the oil pool 20 at the bottom of the compressor. The lubricating oil is discharged in time through the connection through hole 224, and a cyclic oil supply and oil discharge cycle is formed at the auxiliary bearing 19 and the sealing cover plate 17 to prevent the lubricating oil from being accumulated in the gap between the lower support seat 6 and the auxiliary bearing 19. The lubrication effect at the upper end surface of the auxiliary bearing 19 and the sealing cover plate 17.

如图6和图7所示,凹槽结构172可以是设置于密封盖板17上端面上的沿圆周方向布置的多条径向凹槽1721,径向凹槽1721呈扇环形,其一端延伸至安装通孔224,另一端延伸至密封盖板17的外边沿。As shown in Figures 6 and 7, the groove structure 172 can be a plurality of radial grooves 1721 arranged in the circumferential direction on the upper end surface of the sealing cover plate 17, the radial grooves 1721 are fan-shaped, and one end extends to the installation through hole 224 , and the other end extends to the outer edge of the sealing cover 17 .

进一步的,凹槽结构172还可如图8和图9所示,在原有径向凹槽的基础上设置至少一条环形凹槽1722,环形凹槽1722连通的径向凹槽。径向凹槽1721不局限于是图中所示的长条形,也可以为其他形状。Further, the groove structure 172 can also be shown in FIG. 8 and FIG. 9 , at least one annular groove 1722 is provided on the basis of the original radial groove, and the annular groove 1722 is connected to the radial groove. The radial groove 1721 is not limited to the elongated shape shown in the figure, and may also be in other shapes.

此外,本领域普通技术人员应当理解,在此提供的附图都是为了说明的目的,并且附图不一定是按比例绘制的。Additionally, those of ordinary skill in the art will appreciate that the drawings provided herein are for illustrative purposes and are not necessarily drawn to scale.

同时,应当理解,示例实施例被提供,以使本公开是全面的,并将其范围充分传达给本领域技术人员。很多特定细节(例如特定部件、设备和方法的示例)被给出以提供对本公开的全面理解。本领域技术人员将明白,不需要采用特定细节,示例实施例可以以很多不同的形式被实施,并且示例实施例不应被理解为限制本公开的范围。在一些示例实施例中,众所周知的设备结构以及众所周知的技术没有详细描述。At the same time, it should be understood that example embodiments are provided so that this disclosure will be thorough, and will fully convey the scope to those skilled in the art. Numerous specific details are given, such as examples of specific components, devices and methods, to provide a thorough understanding of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known device structures and well-known technologies are not described in detail.

当一元件或层被提及为在另一元件或层“上”、“被接合到”、“被连接到”或“被联接到”另一元件或层时,其可直接在另一元件或层上、被直接接合、连接或联接到另一元件或层,或者可存在中间元件或层。相比之下,当一元件被提及为“直接”在另一元件或层“上”、“直接被接合到”、“直接被连接到”或“直接被联接到”另一元件或层时,可不存在中间元件或层。用于描述元件之间关系的其它词语应该以相似方式被解释(例如,“之间”与“直接在之间”,“邻近”与“直接邻近”等)。如在此使用的,术语“和/或”包括一个或更多关联的所列项目中的任一或全部组合。When an element or layer is referred to as being "on," "bonded to," "connected to," or "coupled to" another element or layer, it can be directly on the other element or layer. or layer, be directly bonded, connected or coupled to another element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being "directly on," "directly engaged to," "directly connected to," or "directly coupled to" another element or layer When , there may be no intervening elements or layers. Other words used to describe the relationship between elements should be interpreted in a like fashion (eg, "between" versus "directly between," "adjacent" versus "directly adjacent," etc.). As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.

虽然术语第一、第二、第三等在此可被用于描述各个元件、部件、区域、层和/或区段,但是这些元件、部件、区域、层和/或区段不应该被这些术语限制。这些术语可仅用于将一个元件、部件、区域、层或区段与另一元件、区域、层或区段区分开。诸如“第一”、“第二”的术语和其它数值术语当在此使用时不意味着次序或顺序,除非上下文明确指出。因而,下面讨论的第一元件、部件、区域、层或区段可被称为第二元件、部件、区域、层或区段,而不背离示例实施例的教导。此外,在本实用新型的描述中,除非另有说明,“多个”的含义是两个或两个以上。Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers and/or sections, these elements, components, regions, layers and/or sections should not be referred to by these Terminology restrictions. These terms may be only used to distinguish one element, component, region, layer or section from another element, region, layer or section. Terms such as "first," "second," and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer or section discussed below could be termed a second element, component, region, layer or section without departing from the teachings of example embodiments. In addition, in the description of the present utility model, unless otherwise specified, "plurality" means two or more.

以上所述仅为本实用新型的优选实施例,并不用于限制本实用新型,对于本领域技术人员而言,本实用新型可以有各种改动和变化。凡在本实用新型的精神和原理之内所作的任何修改、等同替换、改进等,均应包含在本实用新型的保护范围之内。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the present utility model. For those skilled in the art, the present utility model may have various modifications and variations. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present utility model shall be included in the protection scope of the present utility model.

Claims (13)

1.一种压缩机,包括压缩机构、用于向所述压缩机的润滑油循环回路供油的容积式转子泵以及用于驱动所述压缩机构和所述容积式转子泵的驱动轴(4),所述容积式转子泵具有一用于容纳转子的容纳腔(16),所述容纳腔(16)的开口处设置有密封盖板(17),其特征在于:所述驱动轴(4)远离所述压缩机构的一端的端面直接支撑于所述密封盖板(17)上并与所述密封盖板(17)压紧以将所述容纳腔(16)密封。1. A compressor comprising a compression mechanism, a displacement rotor pump for supplying oil to a lubricating oil circulation circuit of the compressor, and a drive shaft (4) for driving the compression mechanism and the displacement rotor pump ), the positive displacement rotor pump has a housing chamber (16) for housing the rotor, the opening of the housing chamber (16) is provided with a sealing cover (17), characterized in that: the drive shaft (4 ) is directly supported on the sealing cover plate (17) and pressed against the sealing cover plate (17) to seal the accommodating cavity (16). 2.根据权利要求1所述的压缩机,其特征在于:所述密封盖板(17)上与所述驱动轴(4)的端面相抵接的端面上设置有耐磨层(171)。2. The compressor according to claim 1, characterized in that a wear-resistant layer (171) is provided on the end surface of the sealing cover plate (17) abutting against the end surface of the drive shaft (4). 3.根据权利要求2所述的压缩机,其特征在于:通过在所述密封盖板(17)的端面进行淬火、渗氮或渗碳工艺形成所述耐磨层(171)。3. The compressor according to claim 2, characterized in that the wear-resistant layer (171) is formed by quenching, nitriding or carburizing on the end surface of the sealing cover plate (17). 4.根据权利要求1至3任一项所述的压缩机,其特征在于:所述驱动轴(4)远离所述压缩机构的一端经副轴承(19)转动设置于支撑座(6)内,所述支撑座(6)、所述驱动轴(4)以及所述副轴承(19)之间形成间隙空间(21),所述密封盖板(17)的一面将所述容纳腔(16)的开口密封,另一面与所述驱动轴(4)的端面以及所述间隙空间(21)相对设置;4. The compressor according to any one of claims 1 to 3, characterized in that: the end of the drive shaft (4) away from the compression mechanism is rotatably set in the support seat (6) via a secondary bearing (19) , a gap space (21) is formed between the support seat (6), the drive shaft (4) and the auxiliary bearing (19), and one side of the sealing cover (17) seals the accommodating chamber (16 ) opening seal, and the other side is set opposite to the end face of the drive shaft (4) and the gap space (21); 所述密封盖板(17)上与所述间隙空间(21)相对的一面上至少在与所述间隙空间(21)相对应的位置处设置有凹槽结构(172)。A groove structure (172) is provided at least at a position corresponding to the gap space (21) on the surface of the sealing cover plate (17) opposite to the gap space (21). 5.根据权利要求4所述的压缩机,其特征在于:所述容积式转子泵还包括固定于所述支撑座(6)上的底座(22)以及固定设置于所述底座(22)内的油泵缸体(25),所述底座(22)与所述油泵缸体(25)围成一端开口的所述容纳腔(16),所述密封盖板(17)将所述容纳腔(16)的所述开口密封;5. The compressor according to claim 4, characterized in that: the positive displacement rotor pump further comprises a base (22) fixed on the support seat (6) and fixedly arranged in the base (22) The oil pump cylinder (25), the base (22) and the oil pump cylinder (25) enclose the accommodating cavity (16) with one end open, and the sealing cover (17) seals the accommodating cavity ( 16) said opening sealing; 所述密封盖板(17)的外周与所述底座(22)之间为间隙配合。There is clearance fit between the outer periphery of the sealing cover (17) and the base (22). 6.根据权利要求5所述的压缩机,其特征在于:所述凹槽结构(172)延伸至所述密封盖板(17)的外边沿;6. The compressor according to claim 5, characterized in that: the groove structure (172) extends to the outer edge of the sealing cover plate (17); 所述底座(22)上设置有连接通孔(224),所述连接通孔(224)一端与所述凹槽结构(172)连通,另一端与所述压缩机底部的油池(20)连通。The base (22) is provided with a connection through hole (224), one end of the connection through hole (224) communicates with the groove structure (172), and the other end communicates with the oil pool (20) at the bottom of the compressor connected. 7.根据权利要求5所述的压缩机,其特征在于:所述底座(22)与所述密封盖板(17)之间设置有限制所述密封盖板(17)转动的限位结构。7. The compressor according to claim 5, characterized in that a position limiting structure is provided between the base (22) and the sealing cover (17) to limit the rotation of the sealing cover (17). 8.根据权利要求6所述的压缩机,其特征在于:所述驱动轴(4)上设有与所述驱动轴(4)的轴线偏心的偏心轴(9),所述偏心轴(9)与所述转子(18)连接,用于驱动所述转子(18)绕所述驱动轴(4)做轨道运动的同时,以所述偏心轴(9)为中心旋转;8. The compressor according to claim 6, characterized in that: the drive shaft (4) is provided with an eccentric shaft (9) eccentric to the axis of the drive shaft (4), and the eccentric shaft (9) ) is connected with the rotor (18), and is used to drive the rotor (18) to orbit around the drive shaft (4) while rotating around the eccentric shaft (9); 所述密封盖板(17)的中部开有安装通孔(174),所述偏心轴(9)以及所述转子(18)穿过所述安装通孔(174)可转动的设置于所述密封盖板(17)上。The middle part of the sealing cover plate (17) is provided with an installation through hole (174), and the eccentric shaft (9) and the rotor (18) are rotatably arranged on the said installation through hole (174). On the sealing cover (17). 9.根据权利要求8所述的压缩机,其特征在于:所述凹槽结构(172)包括沿所述密封盖板(17)的圆周方向布置的多条径向凹槽(1721),所述径向凹槽(1721)的一端延伸至所述安装通孔(174),另一端延伸至所述密封盖板(17)的外边沿。9. The compressor according to claim 8, characterized in that: the groove structure (172) comprises a plurality of radial grooves (1721) arranged along the circumferential direction of the sealing cover plate (17), the One end of the radial groove (1721) extends to the installation through hole (174), and the other end extends to the outer edge of the sealing cover (17). 10.根据权利要求9所述的压缩机,其特征在于:所述凹槽结构还包括至少一条环形凹槽(1722),所述环形凹槽(1722)连通所述多条径向凹槽(1721)。10. The compressor according to claim 9, characterized in that: the groove structure further comprises at least one annular groove (1722), and the annular groove (1722) communicates with the plurality of radial grooves ( 1721). 11.根据权利要求5所述的压缩机,其特征在于:所述密封盖板(17)与所述油泵缸体(25)以及所述转子(18)相对的端面之间具有间隙。11. The compressor according to claim 5, characterized in that there is a gap between the sealing cover plate (17) and the opposite end faces of the oil pump cylinder (25) and the rotor (18). 12.根据权利要求4所述的压缩机,其特征在于:所述驱动轴(4)上设置有沿其轴向延伸的主油孔(41),还设置有副轴承油孔(42),所述副轴承油孔(42)一端连接所述主油孔(41),另一端通入所述副轴承(19)处。12. The compressor according to claim 4, characterized in that: the drive shaft (4) is provided with a main oil hole (41) extending along its axial direction, and a secondary bearing oil hole (42), One end of the auxiliary bearing oil hole (42) is connected to the main oil hole (41), and the other end leads to the auxiliary bearing (19). 13.根据权利要求1至3任一项所述的压缩机,其特征在于:所述容积式转子泵为齿轮泵。13. The compressor according to any one of claims 1 to 3, characterized in that the positive displacement rotor pump is a gear pump.
CN201520798245.3U 2015-10-14 2015-10-14 Compressor Expired - Lifetime CN205047437U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106609756A (en) * 2015-10-14 2017-05-03 珠海格力节能环保制冷技术研究中心有限公司 Compressor
CN114060277A (en) * 2021-11-23 2022-02-18 珠海格力电器股份有限公司 Compressor and have its electrical apparatus

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106609756A (en) * 2015-10-14 2017-05-03 珠海格力节能环保制冷技术研究中心有限公司 Compressor
CN106609756B (en) * 2015-10-14 2018-08-07 珠海格力节能环保制冷技术研究中心有限公司 A kind of compressor
CN114060277A (en) * 2021-11-23 2022-02-18 珠海格力电器股份有限公司 Compressor and have its electrical apparatus

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