CN205044052U - Double -colored hot runner system - Google Patents
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- CN205044052U CN205044052U CN201520702613.XU CN201520702613U CN205044052U CN 205044052 U CN205044052 U CN 205044052U CN 201520702613 U CN201520702613 U CN 201520702613U CN 205044052 U CN205044052 U CN 205044052U
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Abstract
本实用新型公开了一种双色热流道系统,包括第一色开放式半热流道系统、第二色全热流道系统、注塑机主喷嘴和注塑机副喷嘴;注塑机主喷嘴穿过第二色全热流道系统与第一色开放式半热流道系统连通,注塑机副喷嘴连通第二色全热流道系统,第一色开放式半热流道系统包括第一色分流板和四个半热开放式热流道喷嘴,第二色全热流道系统包括第二色分流板和十六个全热阀针式热流道喷嘴,第一色分流板上侧由上垫块支撑,上垫块从第二色分流板内部穿过,与前模板固定,第二色分流板的上侧与下侧分别加装支撑块,支撑块固定于模板内侧面,防止二色分流板因为注塑机二色喷嘴注塑时产生的挤压力而产生位移。通过上述方式,本实用新型独立进行两浇道工作,完成双色浇注。
The utility model discloses a two-color hot runner system, which comprises a first color open semi-hot runner system, a second color full hot runner system, a main nozzle of an injection molding machine and a secondary nozzle of an injection molding machine; the main nozzle of the injection molding machine passes through the second color The full hot runner system is connected with the first color open semi-hot runner system, the auxiliary nozzle of the injection molding machine is connected with the second color full hot runner system, the first color open semi-hot runner system includes the first color splitter plate and four semi-hot open Type hot runner nozzle, the second color full hot runner system includes the second color manifold and sixteen full-heated valve needle hot runner nozzles, the upper side of the first color manifold is supported by the upper pad, and the upper pad is supported from the second The color splitter board passes inside and is fixed with the front template. Support blocks are installed on the upper side and the lower side of the second color splitter board respectively. Displacement due to the extrusion force generated. Through the above method, the utility model can independently work on the two sprues to complete the two-color pouring.
Description
技术领域 technical field
本实用新型涉及机械加工技术领域,特别是涉及一种双色热流道系统。 The utility model relates to the technical field of mechanical processing, in particular to a two-color hot runner system.
背景技术 Background technique
目前,注塑制件的外观要求也越来越高,颜色叠加也越来越普遍,而现有的注塑工艺生产中使用的热流道系统多为单色热流道系统,无法满足注塑有双色要求的产品。 At present, the appearance requirements of injection molded parts are getting higher and higher, and color superimposition is becoming more and more common. However, the hot runner systems used in the existing injection molding process are mostly single-color hot runner systems, which cannot meet the requirements of two-color injection molding. product.
实用新型内容 Utility model content
本实用新型主要解决的技术问题是提供一种双色热流道系统,能够独立进行两浇道工作,完成双色浇注。 The technical problem mainly solved by the utility model is to provide a two-color hot runner system, which can independently work on two runners and complete two-color pouring.
为解决上述技术问题,本实用新型采用的一个技术方案是:提供一种双色热流道系统,其特征在于:包括第一色开放式半热流道系统、第二色全热流道系统、注塑机主喷嘴、注塑机副喷嘴以及第二色天地侧垫块;所述注塑机主喷嘴穿过第二色全热流道系统与第一色开放式半热流道系统连通,所述注塑机副喷嘴连通第二色全热流道系统,所述第一色开放式半热流道系统位于第二色全热流道系统下方; In order to solve the above technical problems, a technical solution adopted by the utility model is to provide a two-color hot runner system, which is characterized in that it includes an open semi-hot runner system of the first color, a full hot runner system of the second color, and the main body of the injection molding machine. Nozzle, injection molding machine sub-nozzle and second-color sky-ground side block; the main nozzle of the injection molding machine communicates with the first-color open semi-hot runner system through the second-color full hot runner system, and the injection molding machine sub-nozzle communicates with the second color full hot runner system Two-color full-hot runner system, the first-color open semi-hot-runner system is located below the second-color full-hot-runner system;
所述第一色开放式半热流道系统包括第一色分流板和四个半热开放式热流道喷嘴,所述第二色全热流道系统包括第二色分流板和十六个全热阀针式热流道喷嘴;所述第一色分流板的下侧底面由固定在模板上的上中心垫块以及四个半热开放式热流道喷嘴支撑,第一色分流板上侧由上垫块支撑,上垫块从第二色分流板内部穿过,与前模板固定;所述第二色分流板内部设置为平衡分布的十六个产品,第二色分流板的由上中心垫块定位,上侧由十六个气缸垫块支撑,下侧由十六个全热阀针式热流道喷嘴上的喷嘴主体弹性装置支撑,第二色分流板的上侧与下侧分别加装支撑块,支撑块固定于模板内侧面,用于防止二色分流板因为注塑机二色喷嘴注塑时产生的挤压力而产生位移。 The first-color open semi-hot runner system includes a first-color splitter plate and four semi-heated open-type hot-runner nozzles, and the second-color full-hot runner system includes a second-color splitter plate and sixteen full-heat valves Needle-type hot runner nozzle; the lower bottom surface of the first color manifold is supported by the upper center pad fixed on the template and four semi-heated open hot runner nozzles, and the upper side of the first color manifold is supported by the upper pad Support, the upper spacer passes through the inside of the second color manifold, and is fixed with the front template; the interior of the second color manifold is set as 16 products in a balanced distribution, and the second color manifold is positioned by the upper center spacer , the upper side is supported by sixteen cylinder pads, the lower side is supported by the elastic device of the nozzle body on the sixteen full-heat valve needle hot runner nozzles, and the upper side and the lower side of the second color splitter plate are respectively equipped with supporting blocks , the support block is fixed on the inner side of the template to prevent the displacement of the two-color manifold due to the extrusion force generated during the injection of the two-color nozzle of the injection molding machine.
在本实用新型一个较佳实施例中,每个开放式热流道喷嘴控制四个产品,每个开放式热流道喷嘴上设置有一喷嘴主体支撑挂台。 In a preferred embodiment of the present invention, each open hot runner nozzle controls four products, and each open hot runner nozzle is provided with a nozzle body supporting hanger.
在本实用新型一个较佳实施例中,所述第一色热流道系统与第二色热流道系统背对设置互不干涉,并处于不同的高度位置。 In a preferred embodiment of the present utility model, the hot runner system of the first color and the hot runner system of the second color are arranged opposite to each other without interfering with each other, and are at different height positions.
在本实用新型一个较佳实施例中,所述第一色分流板为开放式半热流道分流板。 In a preferred embodiment of the utility model, the first color splitter plate is an open semi-hot runner splitter plate.
在本实用新型一个较佳实施例中,所述第二色分流板为全热流道分流板。 In a preferred embodiment of the present invention, the second color manifold is a full hot runner manifold.
本实用新型的有益效果是:本实用新型二色热流道系统与一色系统没有相互的定位和支撑关系,这种二色系统位于一色系统上方的相互独立布局,主要有三大优点:一是可以巧妙避开因为一色四个开放式热流道喷嘴穿过二色热流道系统造成二色热流道系统分流板内树脂不平衡问题;二是解决因为二色阀针气缸与一色分流板干涉而需要把产品布局间距拉大的问题;三是两个热流道系统相对独立,方便调整和修理维护。 The beneficial effects of the utility model are: the two-color hot runner system of the utility model has no mutual positioning and supporting relationship with the one-color system. Avoid the problem of unbalanced resin in the manifold of the two-color hot runner system caused by the four open hot runner nozzles of one color passing through the two-color hot runner system; the second is to solve the problem that the product needs to be separated due to the interference between the two-color valve needle cylinder and the one-color manifold. The problem of enlarged layout spacing; the third is that the two hot runner systems are relatively independent, which is convenient for adjustment, repair and maintenance.
附图说明 Description of drawings
图1是本实用新型双色热流道系统的结构示意图; Fig. 1 is a structural schematic diagram of the utility model two-color hot runner system;
图2是图1中C-C所示的剖视图; Fig. 2 is the sectional view shown in C-C among Fig. 1;
图3是图1中B-B所示的剖视图; Fig. 3 is the sectional view shown in B-B among Fig. 1;
附图中各部件的标记如下:1、第一色分流板;2、第二色分流板;3、半热开放式热流道喷嘴;4、全热阀针式热流道喷嘴;5、下中心垫块;6、上中心垫块;7、上垫块;8、气缸垫块;11、喷嘴主体支撑挂台;12、喷嘴主体弹性装置;13、注塑机主喷嘴;14、注塑机副喷嘴;15、支撑块;16、第二色热流道浇口套;17、第一色热流道浇口套;18、前模板;19、第二模板;20、第一模板。 The markings of the components in the drawings are as follows: 1. The first color manifold; 2. The second color manifold; 3. The semi-heated open hot runner nozzle; 4. The full-heat valve needle hot runner nozzle; 5. The lower center Cushion block; 6. Upper center pad; 7. Upper pad; 8. Cylinder pad; 11. Nozzle body support hanger; 12. Elastic device for nozzle body; 13. Main nozzle of injection molding machine; 14. Auxiliary nozzle of injection molding machine ; 15, support block; 16, the second color hot runner sprue sleeve; 17, the first color hot runner sprue sleeve; 18, the front template; 19, the second template; 20, the first template.
具体实施方式 detailed description
下面结合附图对本实用新型的较佳实施例进行详细阐述,以使本实用新型的优点和特征能更易于被本领域技术人员理解,从而对本实用新型的保护范围做出更为清楚明确的界定。 The preferred embodiments of the utility model will be described in detail below in conjunction with the accompanying drawings, so that the advantages and characteristics of the utility model can be more easily understood by those skilled in the art, so that the protection scope of the utility model can be defined more clearly .
请参阅图1至图3,本实用新型实施例包括:一种双色热流道系统,包括第一色开放式半热流道系统、第二色全热流道系统、注塑机主喷嘴13和注塑机副喷嘴14;所述注塑机主喷嘴13穿过第二色全热流道系统与第一色开放式半热流道系统连通,所述注塑机副喷嘴14连通第二色全热流道系统,所述第一色开放式半热流道系统位于第二色全热流道系统下方; Please refer to Fig. 1 to Fig. 3, the embodiment of the present invention includes: a two-color hot runner system, including the first color open semi-hot runner system, the second color full hot runner system, the main nozzle 13 of the injection molding machine and the auxiliary injection molding machine Nozzle 14; the main nozzle 13 of the injection molding machine communicates with the open semi-hot runner system of the first color through the second color full hot runner system, the auxiliary nozzle 14 of the injection molding machine communicates with the second color full hot runner system, and the second color full hot runner system One color open half hot runner system is located below the second color full hot runner system;
所述第一色开放式半热流道系统包括第一色分流板1和四个半热开放式热流道喷嘴3,所述第二色全热流道系统包括第二色分流板2和十六个全热阀针式热流道喷嘴4;所述第一色分流板1的下侧底面由固定在第一模板20上的下中心垫块5以及四个半热开放式热流道喷嘴3支撑,第一色分流板1上侧由上垫块7支撑,上垫块7从第二色分流板2内部穿过,与前模板18固定;所述第二色分流板内部设置为平衡分布的十六个产品,第二色分流板由上中心垫块6定位,上侧由十六个气缸垫块8支撑,下侧由十六个全热阀针式热流道喷嘴4上的喷嘴主体弹性装置12支撑,第二色分流板的上侧与下侧分别加装支撑块15,支撑块15固定于第二模板19内侧面。 The first color open semi-hot runner system includes the first color splitter plate 1 and four semi-heated open hot runner nozzles 3, and the second color full hot runner system includes the second color splitter plate 2 and sixteen Full-heat valve needle type hot runner nozzle 4; the lower bottom surface of the first color splitter plate 1 is supported by the lower center pad 5 fixed on the first template 20 and four semi-heated open hot runner nozzles 3, the second The upper side of the one-color splitter plate 1 is supported by the upper pad 7, and the upper pad 7 passes through the inside of the second-color splitter plate 2 and is fixed with the front template 18; One product, the second color splitter plate is positioned by the upper center pad 6, the upper side is supported by sixteen cylinder pads 8, and the lower side is supported by sixteen full-heat valve needle type hot runner nozzles 4 Nozzle body elastic devices 12 For support, support blocks 15 are respectively installed on the upper side and the lower side of the second color splitter plate, and the support blocks 15 are fixed on the inner surface of the second template 19 .
进一步说,所述每个半热开放式热流道喷嘴3控制四个产品,每个半热开放式热流道喷嘴上设置有一喷嘴主体支撑挂台11;第一色热流道系统与第二色热流道系统背对设置互不干涉,并处于不同的高度位置;所述第一色分流板1为开放式半热流道分流板;所述第二色分流板2为全热流道分流板。 Further, each of the semi-heated open hot runner nozzles 3 controls four products, and each semi-heated open hot runner nozzle is provided with a nozzle body supporting hanging platform 11; the first color hot runner system and the second color heat flow The channel systems are arranged opposite to each other without interfering with each other, and are at different heights; the first color manifold 1 is an open semi-hot runner manifold; the second color manifold 2 is a full hot runner manifold.
本实用新型双色热流道系统的工作原理在于一套热流道系统模具内存在两套相对独立的热流道系统,可以独立的进行两种不同树脂材料的注塑,注塑先后顺序可由注塑机的控制系统进行控制,其树脂通过注塑机主喷嘴13和第一色热流道浇口套17进行注胶,注胶被均匀分布到四个四个半热开放式热流道喷嘴3,每个四个半热开放式热流道喷嘴3控制四个产品,即第一色热流道系统的安装定位和热膨胀受力只与第一模板20和前模板18有关,独立于第二色全热流道系统;第二色全热针阀式热流道系统位于第一色开放式半热流道系统上方,其树脂通过注塑机的注塑机副喷嘴14和第二色热流道浇口套16进行注胶,树脂在二色分流板内被设置成平衡分布到十六个产品中。 The working principle of the dual-color hot runner system of the utility model is that there are two sets of relatively independent hot runner systems in the mold of a hot runner system, which can independently carry out injection molding of two different resin materials, and the sequence of injection molding can be controlled by the control system of the injection molding machine. Control, the resin is injected through the main nozzle 13 of the injection molding machine and the first color hot runner gate bushing 17, and the injection is evenly distributed to four four semi-heated open hot runner nozzles 3, each of which is four semi-heated open Type hot runner nozzle 3 controls four products, that is, the installation positioning and thermal expansion force of the first color hot runner system are only related to the first template 20 and the front template 18, independent of the second color full hot runner system; the second color full hot runner system The hot needle valve hot runner system is located above the open semi-hot runner system of the first color, and its resin is injected through the sub-nozzle 14 of the injection molding machine and the sprue sleeve 16 of the second color hot runner, and the resin is injected in the second color manifold is set to be evenly distributed among sixteen products.
本实用新型区别于现有技术:双色注塑模热流道系统的主要特征在于一套模具内存在两套相对独立的热流道系统,可以独立的进行两种不同树脂材料的注塑,注塑先后顺序可由注塑机的控制系统进行控制。 The utility model is different from the prior art: the main feature of the two-color injection mold hot runner system is that there are two sets of relatively independent hot runner systems in one mold, which can independently perform injection molding of two different resin materials, and the injection molding sequence can be controlled by injection molding machine control system.
以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above is only an embodiment of the utility model, and does not limit the patent scope of the utility model. Any equivalent structure or equivalent process conversion made by using the utility model specification and accompanying drawings, or directly or indirectly used in other Related technical fields are all included in the patent protection scope of the present utility model in the same way.
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| CN201520702613.XU CN205044052U (en) | 2015-09-11 | 2015-09-11 | Double -colored hot runner system |
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Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626256A (en) * | 2016-12-31 | 2017-05-10 | 滁州迪蒙德模具制造有限公司 | In-mould decoration injection moulding mould |
| CN106626231A (en) * | 2016-12-31 | 2017-05-10 | 滁州迪蒙德模具制造有限公司 | In-mold decoration molding integrated injection mold |
| CN108407206A (en) * | 2018-02-07 | 2018-08-17 | 苏州市天星山精密模具有限公司 | A kind of single-cavity double-shot moulding mould |
| CN113352541A (en) * | 2021-06-24 | 2021-09-07 | 芜湖福赛科技股份有限公司 | Automobile cup holder mold structure and using method thereof |
| CN113386302A (en) * | 2021-05-26 | 2021-09-14 | 上汽通用五菱汽车股份有限公司 | Switching mechanism for matching double-color injection mold with double-color injection molding machine |
-
2015
- 2015-09-11 CN CN201520702613.XU patent/CN205044052U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106626256A (en) * | 2016-12-31 | 2017-05-10 | 滁州迪蒙德模具制造有限公司 | In-mould decoration injection moulding mould |
| CN106626231A (en) * | 2016-12-31 | 2017-05-10 | 滁州迪蒙德模具制造有限公司 | In-mold decoration molding integrated injection mold |
| CN108407206A (en) * | 2018-02-07 | 2018-08-17 | 苏州市天星山精密模具有限公司 | A kind of single-cavity double-shot moulding mould |
| CN113386302A (en) * | 2021-05-26 | 2021-09-14 | 上汽通用五菱汽车股份有限公司 | Switching mechanism for matching double-color injection mold with double-color injection molding machine |
| CN113352541A (en) * | 2021-06-24 | 2021-09-07 | 芜湖福赛科技股份有限公司 | Automobile cup holder mold structure and using method thereof |
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