CN205043011U - Car metal fuel tank flanging device that punches a hole - Google Patents
Car metal fuel tank flanging device that punches a hole Download PDFInfo
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- CN205043011U CN205043011U CN201520793822.XU CN201520793822U CN205043011U CN 205043011 U CN205043011 U CN 205043011U CN 201520793822 U CN201520793822 U CN 201520793822U CN 205043011 U CN205043011 U CN 205043011U
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Abstract
本实用新型涉及汽车加工设备领域,尤其是一种汽车金属燃油箱冲孔翻边装置。所要解决的技术问题是提供一种有效降低孔位尺寸误差、大幅度提高加工效率的汽车金属燃油箱冲孔翻边装置。汽车金属燃油箱冲孔翻边装置,包括固定板,所述固定板上设置有互相斜楔配合的下斜楔块和上斜楔块,所述下斜楔块和上斜楔块的运动方向互相垂直,其中上斜楔块与模柄连接,下斜楔块与冲孔凸模和冲孔翻边凹模连接。本实用新型的构思基于实践,且对传统设备的改动小,且改进后可以有效降低孔位尺寸误差,具有广阔的市场推广前景,本实用新型尤其适用于汽车金属燃油箱冲孔翻边工艺中。
The utility model relates to the field of automobile processing equipment, in particular to a punching and flanging device for an automobile metal fuel tank. The technical problem to be solved is to provide an automobile metal fuel tank punching and flanging device which can effectively reduce the size error of the hole position and greatly improve the processing efficiency. A punching and flanging device for a metal fuel tank of an automobile, including a fixed plate, on which a lower wedge and an upper wedge matched with each other are arranged on the fixed plate, and the movement direction of the lower wedge and the upper wedge is They are perpendicular to each other, wherein the upper inclined wedge is connected with the die handle, and the lower inclined wedge is connected with the punching punch and the punching and flanging die. The concept of the utility model is based on practice, and the changes to the traditional equipment are small, and the hole position size error can be effectively reduced after the improvement, and has broad market promotion prospects. The utility model is especially suitable for the punching and flanging process of automobile metal fuel tanks .
Description
技术领域 technical field
本实用新型涉及汽车加工设备领域,尤其是一种汽车金属燃油箱冲孔翻边装置。 The utility model relates to the field of automobile processing equipment, in particular to a punching and flanging device for an automobile metal fuel tank.
背景技术 Background technique
目前,国内主要的汽车金属燃油箱生产厂家对进油管或通气管孔在燃油箱侧型面的冲孔翻边模,都是采用冲床的上下垂直运动进行冲孔翻边,而这种上下垂直运动方式导致燃油箱在模具上定位采用悬挂定位,结合目前金属燃油箱生产均向自动化生产发展,分析该模具结构有以下的缺点:1、悬挂定位方式导致燃油箱在冲孔翻边时因燃油箱自身重力而导致孔位尺寸误差;2、悬挂定位方式在操作时需要操作人员进行辅助,辅助操作不但使操作复杂,同时威胁到操作人员的人身安全,安全系数不高;3、无法采用燃油箱安装孔定位,导致焊接燃油箱进行进油管或通气管精度不高,或焊接质量差的情况,无法满足自动化生产的需要。 At present, the major domestic automotive metal fuel tank manufacturers use the up and down vertical movement of the punching machine to punch and flang the punching and flanging dies for the oil inlet pipe or vent pipe hole on the side profile of the fuel tank, and this vertical The movement mode leads to the suspension positioning of the fuel tank on the mold. Considering that the current production of metal fuel tanks is developing towards automatic production, the mold structure has the following disadvantages: 1. The suspension positioning mode causes the fuel tank to be punched and flanged due to fuel The hole position size error is caused by the gravity of the tank itself; 2. The suspension positioning method needs the assistance of the operator during operation. The auxiliary operation not only makes the operation complicated, but also threatens the personal safety of the operator, and the safety factor is not high; 3. Cannot use fuel oil The positioning of the installation hole of the fuel tank leads to low accuracy of welding the oil inlet pipe or vent pipe of the fuel tank, or poor welding quality, which cannot meet the needs of automated production.
实用新型内容 Utility model content
本实用新型所要解决的技术问题是提供一种有效降低孔位尺寸误差、大幅度提高加工效率的汽车金属燃油箱冲孔翻边装置。 The technical problem to be solved by the utility model is to provide an automobile metal fuel tank punching and flanging device which can effectively reduce the size error of the hole position and greatly improve the processing efficiency.
本实用新型解决其技术问题所采用的技术方案是:汽车金属燃油箱冲孔翻边装置,包括固定板,所述固定板上设置有互相斜楔配合的下斜楔块和上斜楔块,所述下斜楔块和上斜楔块的运动方向互相垂直,其中上斜楔块与模柄连接,下斜楔块与冲孔凸模和冲孔翻边凹模连接。 The technical scheme adopted by the utility model to solve the technical problem is: the punching and flanging device of the metal fuel tank of the automobile, including a fixed plate, and the fixed plate is provided with a lower inclined wedge and an upper inclined wedge that cooperate with each other. The moving directions of the lower wedge and the upper wedge are perpendicular to each other, wherein the upper wedge is connected with the die handle, and the lower wedge is connected with the punching punch and the punching flanging die.
进一步的是,所述上斜楔块通过上模座与模柄连接。 Further, the upper inclined wedge is connected with the die shank through the upper die base.
进一步的是,包括下模座,所述固定板固定设置于所述下模座上。 Further, a lower mold base is included, and the fixing plate is fixedly arranged on the lower mold base.
进一步的是,包括设置于固定板上的导块,所述导块与上斜楔块侧面紧贴且用于引导上斜楔块的运动方向。 Further, it includes a guide block arranged on the fixing plate, the guide block is in close contact with the side of the upper oblique wedge and is used to guide the movement direction of the upper oblique wedge.
本实用新型的有益效果是:在实际使用时,源自机床的驱动力通过模柄传递至上斜楔块,此时的上斜楔块是上下垂直方向的运动,但是经过上斜楔块与下斜楔块的转换,所述上下垂直方向的运动就平稳的转化为了水平方向的左右运动,此时的,下斜楔块驱动冲孔凸模和冲孔翻边凹模对油箱孔进行冲孔的翻边工艺。本实用新型的构思基于实践,且对传统设备的改动小,且改进后可以有效降低孔位尺寸误差,具有广阔的市场推广前景,本实用新型尤其适用于汽车金属燃油箱冲孔翻边工艺中。 The beneficial effect of the utility model is: in actual use, the driving force from the machine tool is transmitted to the upper inclined wedge through the mold handle. At this time, the upper inclined wedge moves vertically up and down, but the With the conversion of the slanting wedge, the above-mentioned vertical movement is smoothly transformed into a horizontal left-right movement. At this time, the downward slanting wedge drives the punching punch and the punching and flanging die to turn over the fuel tank hole. Edge craft. The concept of the utility model is based on practice, and the changes to the traditional equipment are small, and the hole position size error can be effectively reduced after the improvement, and has broad market promotion prospects. The utility model is especially suitable for the punching and flanging process of automobile metal fuel tanks .
附图说明 Description of drawings
图1是本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图中标记为:下模座1、固定板2、冲孔翻边凹模3、冲孔凸模4、下斜楔块5、上斜楔块6、导块7、上模座8、模柄9。 The marks in the figure are: lower die base 1, fixed plate 2, punching and flanging die 3, punching punch 4, lower inclined wedge 5, upper inclined wedge 6, guide block 7, upper die base 8, mold handle 9 .
具体实施方式 detailed description
下面结合附图对本实用新型进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.
如图1所示,本实用新型的汽车金属燃油箱冲孔翻边装置,包括固定板2,所述固定板2上设置有互相斜楔配合的下斜楔块5和上斜楔块6,所述下斜楔块5和上斜楔块6的运动方向互相垂直,其中上斜楔块6与模柄9连接,下斜楔块5与冲孔凸模4和冲孔翻边凹模3连接。 As shown in Figure 1, the automobile metal fuel tank punching flanging device of the present utility model comprises a fixed plate 2, and said fixed plate 2 is provided with a lower inclined wedge 5 and an upper inclined wedge 6 which are matched with each other. The moving directions of the lower slanting wedge 5 and the upper slanting wedge 6 are perpendicular to each other, wherein the upper slanting wedge 6 is connected with the die handle 9, and the lower slanting wedge 5 is connected with the punching punch 4 and the punching flanging die 3.
通过对金属燃油箱进油管或通气管冲孔翻边模采用的工艺和模具结构进行分析,结合实际情况,本实用新型找到一种机构将冲床的上下垂直运动转换为水平方向的左右运动,使燃油箱在进油管或通气管冲孔翻边模上的定位方式由冲床在上下垂直运动时的悬挂定位方式转变为水平运动时的水平放置定位方式。现有的金属燃油箱进油管和通气管冲孔翻边模都是采用燃油箱盖悬挂冲孔翻边的方式定位,这种定位方式由于零件自身重量以及操作困难,导致定位精度低。而冲床都是上下垂直运动,当金属燃油箱进油管和通气管孔在侧壁上时,燃油箱定位只有采用悬挂式定位,为了解决这种悬挂式的定位精度低的问题,需要一种可以变上下垂直运动为前后水平运动的结构,所以采用斜楔机构原理,使上下垂直运动变前后水平运动,达到了设计要求。其次,金属燃油箱的进油管和通气管冲孔翻边精度主要是靠燃油箱的定位来保证,目前生产线进油管和通气管都是采用的机器人焊接,这对进油管和通气管孔的精度要求更高。现有的悬挂式定位是靠燃油箱型面限位的方式已经不能满足焊接精度要求,合理的定位方式需要使现有的悬挂定位方式变为水平放置方式,这也正好符合斜楔结构原理在进油管和通气管冲孔翻边模中的应用。在金属燃油箱生产工艺中焊接进油管和通气管时是采用安装孔定位,为了保证定位精度,金属燃油箱进油管和通气管冲孔翻边模中也采用安装孔定位的方式,保证了金属燃油箱进油管和通气管冲孔翻边的精度。 Through the analysis of the technology and mold structure adopted by the metal fuel tank oil inlet pipe or vent pipe punching flanging die, combined with the actual situation, the utility model finds a mechanism to convert the vertical movement of the punching machine into the left and right movement of the horizontal direction, so that The positioning mode of the fuel tank on the punching and flanging die of the oil inlet pipe or the vent pipe is changed from the hanging positioning mode when the punch press moves vertically up and down to the horizontal positioning positioning mode during the horizontal movement. Existing punching and flanging dies for metal fuel tank oil inlet pipes and vent pipes are positioned by hanging the fuel tank cap for punching and flanging. This positioning method has low positioning accuracy due to the weight of the parts itself and difficult operation. The punching machine moves vertically up and down. When the oil inlet pipe and vent pipe hole of the metal fuel tank are on the side wall, the fuel tank can only be positioned by hanging. In order to solve the problem of low positioning accuracy of the hanging type, a method that can The structure of changing the vertical movement up and down to the horizontal movement forward and backward, so the principle of the wedge mechanism is adopted to change the vertical movement up and down into the horizontal movement forward and backward, which meets the design requirements. Secondly, the punching and flanging accuracy of the fuel inlet pipe and vent pipe of the metal fuel tank is mainly guaranteed by the positioning of the fuel tank. At present, the fuel inlet pipe and vent pipe of the production line are welded by robots, which affects the accuracy of the fuel inlet pipe and vent pipe holes. more demanding. The existing suspension positioning is limited by the fuel tank profile, which can no longer meet the welding accuracy requirements. A reasonable positioning method needs to change the existing suspension positioning method into a horizontal placement method, which is also in line with the wedge structure principle. Application in punching and flanging dies for oil inlet pipes and vent pipes. In the production process of metal fuel tanks, installation holes are used for positioning when welding oil inlet pipes and vent pipes. Accuracy of punching and flanging of fuel tank inlet pipe and breather pipe.
为了让模柄9传递到上斜楔块6的动力更顺畅,可以选择将所述上斜楔块6通过上模座8与模柄9连接,如图1所示的,上模座8可以始终平顺的将模柄9的动力传递给上斜楔块6,从而保证传递的平稳进行。当然,为了进一步的固定好固定板2,可以增设下模座1,所述固定板2固定设置于所述下模座1上。包括设置于固定板2上的导块7,所述导块7与上斜楔块6侧面紧贴且用于引导上斜楔块6的运动方向,如图1所示的,导块7可以保证整个传动中的平稳性。 In order to allow the power of the die handle 9 to be transmitted to the upper inclined wedge 6 more smoothly, the upper inclined wedge 6 can be selected to be connected with the die handle 9 through the upper die holder 8. As shown in Figure 1, the upper die holder 8 can be The power of the mold shank 9 is transmitted to the upper wedge 6 smoothly all the time, so as to ensure the smooth transmission. Certainly, in order to further fix the fixing plate 2 well, a lower mold base 1 can be added, and the fixing plate 2 is fixedly arranged on the lower mold base 1 . Including the guide block 7 arranged on the fixed plate 2, the guide block 7 is close to the side of the upper oblique wedge 6 and used to guide the movement direction of the upper oblique wedge 6, as shown in Figure 1, the guide block 7 can Ensure the smoothness of the whole transmission.
经过本实用新型的改进呢,可以很好的保证金属燃油箱进油管和通气管在自动化焊接制造中的精度要求,着比普通的垂直运动的模具生产合格率由95%提高到99.5%以上,在金属燃油箱的制造过程中减少了报废、返工费用0.3元/套。 After the improvement of the utility model, the precision requirements of the metal fuel tank oil inlet pipe and the vent pipe in the automatic welding manufacturing can be well guaranteed, and the production pass rate of the common vertical movement mold is increased from 95% to more than 99.5%. In the manufacturing process of the metal fuel tank, the cost of scrapping and rework is reduced by 0.3 yuan/set.
Claims (4)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520793822.XU CN205043011U (en) | 2015-10-14 | 2015-10-14 | Car metal fuel tank flanging device that punches a hole |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520793822.XU CN205043011U (en) | 2015-10-14 | 2015-10-14 | Car metal fuel tank flanging device that punches a hole |
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| CN205043011U true CN205043011U (en) | 2016-02-24 |
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| CN201520793822.XU Expired - Lifetime CN205043011U (en) | 2015-10-14 | 2015-10-14 | Car metal fuel tank flanging device that punches a hole |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110722037A (en) * | 2019-10-18 | 2020-01-24 | 宁波信泰机械有限公司 | Automobile trim flanging device |
-
2015
- 2015-10-14 CN CN201520793822.XU patent/CN205043011U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110722037A (en) * | 2019-10-18 | 2020-01-24 | 宁波信泰机械有限公司 | Automobile trim flanging device |
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Effective date of registration: 20160801 Address after: The 646603 Luzhou city of Sichuan province Longmatan district (Luzhou north chemical industry limited company) Patentee after: LUZHOU DEVELOPING MACHINERY Co.,Ltd. Address before: 646003 Luzhou city of Sichuan province Luzhou dam North Chemical Industry Co. Ltd. Patentee before: LUZHOU NORTH CHEMICAL INDUSTRY Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20160224 |
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| CX01 | Expiry of patent term |