CN205039037U - Three post interphase reactor of three -phase - Google Patents

Three post interphase reactor of three -phase Download PDF

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CN205039037U
CN205039037U CN201520789748.4U CN201520789748U CN205039037U CN 205039037 U CN205039037 U CN 205039037U CN 201520789748 U CN201520789748 U CN 201520789748U CN 205039037 U CN205039037 U CN 205039037U
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phase
stem
height
coil
column
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李宾
胡维生
仇亮安
李福元
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Anhui Zhaosheng New Energy Technology Co ltd
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SHINENERGY TECHNOLOGY (SHANGHAI) Ltd
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Abstract

本实用新型公开的一种三相三柱平衡电抗器,包括上、下铁轭和安装在所述上、下铁轭之间的A相芯柱、B相芯柱、C相芯柱以及分别绕制在所述A相芯柱、B相芯柱、C相芯柱上的A相线圈、B相线圈、C相线圈,其特征在于,所述B相芯柱的高度小于A相芯柱、C相芯柱的高度且A相芯柱的高度等于C相芯柱的高度。本实用新型与现有技术相比有下列优点:B相感量和其它两项感量非常接近,感量不平衡率正常下小于2%,制造总成本降低5%。

The utility model discloses a three-phase three-column balanced reactor, comprising upper and lower iron yokes and A-phase core columns, B-phase core columns, C-phase core columns and The A-phase coil, B-phase coil, and C-phase coil wound on the A-phase stem, B-phase stem, and C-phase stem are characterized in that the height of the B-phase stem is smaller than the A-phase stem , the height of the C-phase stem and the height of the A-phase stem is equal to the height of the C-phase stem. Compared with the prior art, the utility model has the following advantages: the phase B sensing value is very close to the other two sensing values, the sensing value unbalance rate is normally less than 2%, and the total manufacturing cost is reduced by 5%.

Description

一种三相三柱平衡电抗器A three-phase three-column balance reactor

技术领域technical field

本实用新型涉及应用于交流滤波系统的三相交流电抗器,特别涉及一种三相三柱平衡电抗器。The utility model relates to a three-phase AC reactor used in an AC filtering system, in particular to a three-phase three-column balanced reactor.

背景技术Background technique

在目前市场上应用的三相电抗器是三柱型且三相铁芯截面积相等(参见图1),这种结构的优点是结构工艺简单,缺点是性能较差,要提高性能就会大幅提高制造成本高。这是因为三相磁路不平衡进而造成三相感量不平衡率达5%以上,每相电感量的公差为±5%,两者相减那留给工艺和材料的公差就只有不到±3%,材料的一致性一般在±2%,剩下留给工艺的公差就只有不到±1%,所以该系列产品制造的一次性率通过率非常低(一般不50%),这就说明制造成本要远高于其它产品(一次通过率在90%以上),下面通过技术原理来分析:The three-phase reactor currently used in the market is a three-column type and the three-phase iron core has the same cross-sectional area (see Figure 1). The advantage of this structure is that the structure and process are simple, and the disadvantage is that the performance is poor. Increased manufacturing costs are high. This is because the three-phase magnetic circuit is unbalanced and the three-phase inductance unbalance rate is more than 5%, and the tolerance of each phase inductance is ±5%. If the two are subtracted, the tolerance left for the process and materials is less than ±3%, the consistency of the material is generally ±2%, and the remaining tolerance for the process is less than ±1%, so the one-time pass rate of this series of products is very low (generally not 50%), which means It means that the manufacturing cost is much higher than that of other products (the pass rate is above 90%). Let’s analyze it through the technical principle:

在电抗器的性能参数中,最重要就是电感量,电感量的计算公式如下;Among the performance parameters of the reactor, the most important is the inductance, and the calculation formula of the inductance is as follows;

LL == LL LL == 0.40.4 πNπN 22 SS cc ll gg ++ ll cc μμ ~~ ×× 1010 -- 88

式中L——电感量(H);Where L - inductance (H);

μ~——铁心交流磁导率;μ~——core AC magnetic permeability;

N——线圈匝数;N - the number of turns of the coil;

Sc——铁心有效截面积(cm2);S c ——core effective sectional area (cm 2 );

lc——铁心平均磁路长度(cm)。l c ——core average magnetic path length (cm).

lR——铁心磁路中非磁性气隙长度(cm)。l R ——The length of the non-magnetic air gap in the core magnetic circuit (cm).

从公式中可以看出,影响电感量的参数有匝数、气隙、铁心面积及磁路长度,在普通的三相三柱电抗器中,三相的匝数、气隙和铁心面积都是一样,唯独磁路长度不一样,参见图2,从图2中可以看出,A相等效磁路长度与C相等效磁路长度相等,B相等效磁路长度等于A相和C相两相的并联,也就是只有A相或C相的一半。通过计算及验证,A相及C相的感量是B相感量的0.9倍左右之间,所以如果想三相平衡率要尽量接近,那就需要降低B相的感量,根据公式我们可以增加B相的气隙厚度(lg)来降低B相感量,但如果只增加B相的气隙厚度则会造成三相高度不一致,进而会衍生出尺寸、外观、噪音等不良问题。It can be seen from the formula that the parameters that affect the inductance are the number of turns, air gap, core area and magnetic circuit length. In an ordinary three-phase three-column reactor, the number of turns, air gap and core area of the three phases are all The same, except that the length of the magnetic circuit is different. See Figure 2. It can be seen from Figure 2 that the equivalent magnetic circuit length of phase A is equal to the equivalent magnetic circuit length of phase C, and the equivalent magnetic circuit length of phase B is equal to that of phase A and phase C. Phase parallel connection, that is, only half of phase A or phase C. Through calculation and verification, the inductance of phase A and phase C is about 0.9 times that of phase B, so if you want the three-phase balance rate to be as close as possible, you need to reduce the inductance of phase B. According to the formula, we can Increase the air gap thickness (lg) of phase B to reduce the inductance of phase B, but if only the air gap thickness of phase B is increased, the height of the three phases will be inconsistent, which will lead to adverse problems such as size, appearance, and noise.

实用新型内容Utility model content

本实用新型所要解决的技术问题在于针对现有技术所存在的诸多问题而提供一种三相三柱平衡电抗器,其在降低三相电抗器的感量不平衡率同时还要降低生产成本。The technical problem to be solved by the utility model is to provide a three-phase three-column balanced reactor aiming at many problems existing in the prior art, which can reduce the inductance unbalance rate of the three-phase reactor and at the same time reduce the production cost.

本实用新型所要解决的技术问题可以通过以下技术方案来实现:The technical problem to be solved by the utility model can be realized through the following technical solutions:

一种三相三柱平衡电抗器,包括上、下铁轭和安装在所述上、下铁轭之间的A相芯柱、B相芯柱、C相芯柱以及分别绕制在所述A相芯柱、B相芯柱、C相芯柱上的A相线圈、B相线圈、C相线圈,其特征在于,所述B相芯柱的高度小于A相芯柱、C相芯柱的高度且A相芯柱的高度等于C相芯柱的高度。A three-phase three-column balanced reactor, including upper and lower iron yokes and A-phase core columns, B-phase core columns, and C-phase core columns installed between the upper and lower iron yokes, and respectively wound on the A-phase core column, B-phase core column, A-phase coil, B-phase coil, and C-phase coil on the C-phase core column, it is characterized in that, the height of the B-phase core column is smaller than the A-phase core column and the C-phase core column and the height of phase A core column is equal to the height of phase C core column.

在本实用新型的一个优选实施例中,所述B相芯柱的高度为A相芯柱高度、C相芯柱高度的90%。In a preferred embodiment of the present utility model, the height of the phase B stem is 90% of the height of the phase A stem and the height of the phase C stem.

在本实用新型的一个优选实施例中,所述上、下铁轭与所述A相芯柱、B相芯柱、C相芯柱之间均设置有气隙板。In a preferred embodiment of the present utility model, air gap plates are arranged between the upper and lower iron yokes and the phase A stem, phase B stem, and phase C stem.

本实用新型与现有技术相比有下列优点:B相感量和其它两项感量非常接近,感量不平衡率正常下小于2%,制造总成本降低5%。Compared with the prior art, the utility model has the following advantages: the phase B sensing value is very close to the other two sensing values, the sensing value unbalance rate is normally less than 2%, and the total manufacturing cost is reduced by 5%.

附图说明Description of drawings

图1为现有三相电抗器的结构示意图。Fig. 1 is a schematic structural diagram of an existing three-phase reactor.

图2为现有三相电抗器的磁原理示意图。Fig. 2 is a schematic diagram of the magnetic principle of an existing three-phase reactor.

图3为本实用新型三相三柱平衡电抗器的结构示意图。Fig. 3 is a structural schematic diagram of a three-phase three-column balanced reactor of the present invention.

具体实施方式detailed description

图1中的三相电抗器,包括上、下铁轭1、2和安装在上、下铁轭1、2之间的A相芯柱3、B相芯柱4、C相芯柱5以及分别绕制在A相芯柱3、B相芯柱4、C相芯柱5上的A相线圈6、B相线圈7、C相线圈8。上、下铁轭1、2与A相芯柱3、B相芯柱4、C相芯柱5之间均设置有气隙板9、10、11、12、13、14。The three-phase reactor in Fig. 1 includes upper and lower iron yokes 1, 2 and A-phase stem 3, B-phase stem 4, C-phase stem 5 installed between the upper and lower iron yokes 1, 2 and Phase A coil 6 , phase B coil 7 , and phase C coil 8 are respectively wound on phase A stem 3 , phase B stem 4 , and phase C stem 5 . Air gap plates 9 , 10 , 11 , 12 , 13 , 14 are arranged between the upper and lower iron yokes 1 , 2 and the A-phase stem 3 , B-phase stem 4 , and C-phase stem 5 .

参见图3,本实用新型的三相三柱平衡电抗器,包括上、下铁轭100、200和安装在上、下铁轭100、200之间的A相芯柱300、B相芯柱400、C相芯柱500以及分别绕制在A相芯柱300、B相芯柱400、C相芯柱500上的A相线圈310、B相线圈410、C相线圈510,B相芯柱400的高度小于A相芯柱300、C相芯柱500的高度且A相芯柱300的高度等于C相芯柱500的高度。优选是B相芯柱的高度为A相芯柱高度、C相芯柱高度的90%。上、下铁轭100、200与A相芯柱300、B相芯柱400、C相芯柱500之间均设置有气隙板320、330、420、430、520、530。Referring to Fig. 3, the three-phase three-column balanced reactor of the present invention includes upper and lower iron yokes 100, 200 and A-phase stems 300 and B-phase stems 400 installed between the upper and lower iron yokes 100, 200 , C-phase stem 500, and A-phase coil 310, B-phase coil 410, C-phase coil 510 and B-phase stem 400 respectively wound on A-phase stem 300, B-phase stem 400, and C-phase stem 500 The height is less than the height of the A-phase stem 300 and the C-phase stem 500, and the height of the A-phase stem 300 is equal to the height of the C-phase stem 500. Preferably, the height of the phase B stem is 90% of the height of the phase A stem and the height of the phase C stem. Air gap plates 320 , 330 , 420 , 430 , 520 , 530 are arranged between the upper and lower iron yokes 100 , 200 and the A-phase stem 300 , B-phase stem 400 , and C-phase stem 500 .

气隙板320、330、420、430、520、530采用绝缘材料制成,气隙板320、520的厚度相等,气隙板330、430、530厚度相等,气隙板420的厚度厚于气隙板320、520的厚度。The air gap plates 320, 330, 420, 430, 520, 530 are made of insulating material, the thickness of the air gap plates 320, 520 is equal, the thickness of the air gap plates 330, 430, 530 is equal, and the thickness of the air gap plate 420 is thicker than that of the air gap plates. The thickness of the gap plate 320,520.

Claims (3)

1.一种三相三柱平衡电抗器,包括上、下铁轭和安装在所述上、下铁轭之间的A相芯柱、B相芯柱、C相芯柱以及分别绕制在所述A相芯柱、B相芯柱、C相芯柱上的A相线圈、B相线圈、C相线圈,其特征在于,所述B相芯柱的高度小于A相芯柱、C相芯柱的高度且A相芯柱的高度等于C相芯柱的高度。1. A three-phase three-column balanced reactor, comprising upper and lower iron yokes and A-phase stems, B-phase stems, and C-phase stems installed between the upper and lower iron yokes, and are respectively wound on The phase A coil, phase B coil, and phase C coil on the phase A core column, phase B core column, and phase C core column are characterized in that the height of the phase B core column is less than that of the phase A core column and the phase C core column. The height of the stem and the height of the phase A stem is equal to the height of the phase C stem. 2.如权利要求1所述的三相三柱平衡电抗器,其特征在于,所述B相芯柱的高度为A相芯柱高度、C相芯柱高度的90%。2. The three-phase three-column balanced reactor according to claim 1, wherein the height of the B-phase stem is 90% of the height of the A-phase stem and the C-phase stem. 3.如权利要求1或2所述的三相三柱平衡电抗器,其特征在于,所述上、下铁轭与所述A相芯柱、B相芯柱、C相芯柱之间均设置有气隙板。3. The three-phase three-column balanced reactor according to claim 1 or 2, wherein the upper and lower iron yokes and the A-phase stem, B-phase stem, and C-phase stem are equally An air gap plate is provided.
CN201520789748.4U 2015-10-12 2015-10-12 Three post interphase reactor of three -phase Expired - Lifetime CN205039037U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105869860A (en) * 2016-05-17 2016-08-17 东莞市科旺科技股份有限公司 Low excitation inrush current transformer

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105869860A (en) * 2016-05-17 2016-08-17 东莞市科旺科技股份有限公司 Low excitation inrush current transformer

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Effective date of registration: 20241203

Address after: No. 3, Kechuang 1st Road, Anhui Xinwu Economic Development Zone, Wanlu District, Wuhu City, Anhui Province, 241000

Patentee after: ANHUI ZHAOSHENG NEW ENERGY TECHNOLOGY Co.,Ltd.

Country or region after: China

Address before: Room 13031, Zone 1, Building 1, No. 888 Huanhu West Second Road, Nanhui New Town, Pudong New Area, Shanghai, 201306

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Granted publication date: 20160217

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