CN205034784U - Defeated powder device of frequency conversion single -candidate - Google Patents
Defeated powder device of frequency conversion single -candidate Download PDFInfo
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- CN205034784U CN205034784U CN201520788677.6U CN201520788677U CN205034784U CN 205034784 U CN205034784 U CN 205034784U CN 201520788677 U CN201520788677 U CN 201520788677U CN 205034784 U CN205034784 U CN 205034784U
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- 239000000843 powder Substances 0.000 title claims abstract description 57
- 238000006243 chemical reaction Methods 0.000 title claims abstract description 18
- 238000012546 transfer Methods 0.000 claims abstract description 31
- 238000005192 partition Methods 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 abstract description 5
- 239000011538 cleaning material Substances 0.000 abstract description 4
- 239000000463 material Substances 0.000 abstract description 3
- 238000002347 injection Methods 0.000 abstract description 2
- 239000007924 injection Substances 0.000 abstract description 2
- 239000003599 detergent Substances 0.000 description 8
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 4
- 235000011089 carbon dioxide Nutrition 0.000 description 4
- 238000005507 spraying Methods 0.000 description 4
- 239000012459 cleaning agent Substances 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 238000004140 cleaning Methods 0.000 description 2
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- 231100000719 pollutant Toxicity 0.000 description 2
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- 230000008859 change Effects 0.000 description 1
- 230000003749 cleanliness Effects 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 238000012840 feeding operation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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Abstract
本实用新型公开一种变频等额输粉装置,具有供料室,该供料室通过隔板分为上储料槽和下转料槽,该隔板上开设有下料口;隔板上方活动设有推板,下转料槽的槽底上开设有与下料口相错开的出料口,下转料槽的槽底上活动设有与槽底相适配的活动板,该活动板上的与出料口对应的环形区域上环绕布设有下出料孔组;于活动板上方的对应出料口处设有围板,该围板的底面上开设有与下出料孔组相对应的上出料孔组。通过一边粉碎块状物一边输送,可进行连续的粉体变频式等额输送,用于向喷射机构输送清洁材料时,能很好的防止块状物堵塞喷头问题。
The utility model discloses a frequency conversion equal-amount powder delivery device, which has a feeding room, and the feeding room is divided into an upper material storage tank and a lower transfer material tank through a partition, and a feeding opening is opened on the partition; the upper part of the partition is movable. There is a push plate, and the bottom of the lower transfer chute is provided with a discharge port that is staggered with the discharge port, and the bottom of the lower transfer trough is equipped with a movable plate that matches the bottom of the trough. The lower discharge hole group is arranged around the annular area corresponding to the discharge port; a coaming plate is arranged at the corresponding discharge port above the movable plate, and a coaming plate corresponding to the lower discharge hole group is opened on the bottom surface of the coaming plate. The corresponding upper discharge hole group. By crushing lumps while conveying, continuous powder frequency conversion equal-amount conveying can be carried out. When used to convey cleaning materials to the injection mechanism, it can well prevent the blockage of the nozzle from being blocked.
Description
技术领域 technical field
本实用新型涉及一种粉末输送设备,具体是指一种变频等额输粉装置。 The utility model relates to a powder conveying device, in particular to a frequency conversion equal-amount powder conveying device.
背景技术 Background technique
采用喷射环保清洁剂粉末来剥离去除物体表面粘接的污染物,已成为表面处理的一种重要手段。但在处理硬质制品表面时,用细沙、铁球、树脂细粒等清洗材料容易对其表面造成伤害。而单纯采用干冰作为清洁剂时,对于非金属制品表面上较顽固的污染物则清洁困难。经研究发现,使用环保清洁剂粉末作为干冰的添加剂经喷射研磨后,物体表面清洁效果好,表面几乎不受伤害。环保的清洁剂粉可溶于水,清洁后的处理简单,对环境也没有伤害。另外环保清洁剂粉末,价格低廉、安全性高。在这些优点下,环保清洁剂粉末作为研磨添加剂受到越来越多的关注。 It has become an important means of surface treatment to use spraying of environmentally friendly cleaning agent powder to peel off the pollutants adhered to the surface of objects. However, when dealing with the surface of hard products, cleaning materials such as fine sand, iron balls, and resin particles are likely to cause damage to the surface. However, when dry ice is simply used as a cleaning agent, it is difficult to clean the more stubborn pollutants on the surface of non-metallic products. It has been found through research that using environmentally friendly detergent powder as an additive to dry ice after jet grinding has a good cleaning effect on the surface of the object and the surface is hardly damaged. Environmentally friendly detergent powder is soluble in water, easy to dispose of after cleaning, and has no harm to the environment. In addition, the environmentally friendly detergent powder is low in price and high in safety. Under these advantages, environmentally friendly detergent powders are receiving more and more attention as grinding additives.
环保清洁剂粉末容易吸收空气中的水分并结块,原有发明的粉末输送装置,即使能连续向喷嘴输送环保清洁剂粉末,喷嘴装置也容易被块状环保清洁剂粉末堵塞,导致系统发生故障。另外,在用喷嘴喷射环保清洁剂粉末时,喷嘴配管内会产生背压,本应供向混频器的粉末,因背压而逆流,导致不能输送的情况也有发生。 Environmentally friendly detergent powder is easy to absorb moisture in the air and agglomerate. Even if the original invented powder delivery device can continuously deliver environmentally friendly detergent powder to the nozzle, the nozzle device is easily blocked by lumpy environmentally friendly detergent powder, resulting in system failure. . In addition, when spraying eco-friendly detergent powder from a nozzle, back pressure will be generated in the nozzle piping, and the powder that should be supplied to the mixer may flow backward due to the back pressure, resulting in failure to transport.
实用新型内容 Utility model content
本实用新型的目的在于提供一种变频等额输粉装置,能将受潮湿环保清洁剂粉末变频等额输送以实现连续均匀喷射,避免堵塞等故障发生。 The purpose of the utility model is to provide a frequency-conversion and equal-amount powder delivery device, which can deliver the wet environmental protection cleaning agent powder in frequency-conversion and equal-amount to realize continuous and uniform spraying and avoid blockage and other failures.
为了达成上述目的,本实用新型的解决方案是: In order to achieve the above object, the solution of the present utility model is:
一种变频等额输粉装置,具有供料室,该供料室通过隔板分为上储料槽和下转料槽,该隔板上开设有下料口;隔板上方活动设有推板,下转料槽的槽底上开设有与下料口相错开的出料口,下转料槽的槽底上活动设有与槽底相适配的活动板,该活动板上的与出料口对应的环形区域上环绕布设有下出料孔组;于活动板上方的对应出料口处设有围板。 A frequency conversion equal-amount powder delivery device, with a feeding chamber, the feeding chamber is divided into an upper storage tank and a lower transfer tank through a partition, and a feeding port is provided on the partition; a push plate is movable above the partition , the bottom of the lower transfer chute is provided with a discharge port that is staggered with the discharge port, and the bottom of the lower transfer chute is equipped with a movable plate that matches the bottom of the groove. The lower discharge hole group is arranged around the annular area corresponding to the discharge port; a coaming plate is provided at the corresponding discharge port above the movable plate.
所述围板的底面上开设有与下出料孔组相对应的上出料孔组,下转料槽的槽壁上设有贯通至围板内的供干燥压缩空气通入的入气口。 The bottom surface of the coaming is provided with an upper discharge hole group corresponding to the lower discharge hole group, and the tank wall of the lower transfer trough is provided with an air inlet through the coaming for dry compressed air.
所述下转料槽其槽壁上的对应下料口的下方设有传感器。 Sensors are arranged below the corresponding feed openings on the wall of the down transfer chute.
所述推板和活动板共同组装于主轴上,该主轴连接有驱动其转动地伺服电机。 The push plate and the movable plate are jointly assembled on the main shaft, and the main shaft is connected with a servo motor for driving its rotation.
所述输粉装置具有底架,供料室架设于底架上,伺服电机安装于底架内。 The powder conveying device has a bottom frame, the feeding chamber is erected on the bottom frame, and the servo motor is installed in the bottom frame.
所述供料室通过一支撑筒部架设于底架上,伺服电机的输出轴往上伸至支撑筒部内,主轴的下端部伸出槽底至支撑筒部内,该主轴的下端部与伺服电机的输出轴相连接。 The feeding chamber is erected on the base frame through a supporting tube, the output shaft of the servo motor extends upwards into the supporting tube, the lower end of the main shaft extends out of the bottom of the groove into the supporting tube, the lower end of the main shaft and the servo motor connected to the output shaft.
所述下转料槽内隔设有供主轴贯穿延伸的封闭槽,该封闭槽位于下出料孔组之内侧位置,并且其上下端分别连接于隔板和槽底上。 The lower transfer trough is separated with a closed groove for the main shaft to extend through. The closed groove is located inside the lower discharge hole group, and its upper and lower ends are respectively connected to the partition plate and the bottom of the groove.
采用上述方案后,本新型变频等额输粉装置,通过推板对上储料槽内的粉体进行粉碎,上储料槽一边通过推板粉碎,一边向下转料槽输送,粉体填满下转料槽槽底上的活动板的下出料孔组,再通过围板将等额的粉体推送到出料口,进一步通过控制活动板转动速度来控制等额输送的速率,如此实现连续地变频等额输粉。粉体吸湿后会含有一部分块状物,所述通过一边粉碎块状物一边输送,可进行连续的粉体输送,用于向喷射机构输送清洁材料时,能很好的防止块状物堵塞喷头问题。 After adopting the above scheme, the new frequency conversion equal-amount powder delivery device crushes the powder in the upper storage tank through the push plate, and the upper storage tank is crushed by the push plate while being transported to the lower transfer tank, and the powder is filled. The lower discharge hole group of the movable plate on the bottom of the down transfer chute pushes the equal amount of powder to the discharge port through the coaming plate, and further controls the speed of the equal amount of conveying by controlling the rotation speed of the movable plate, so as to realize continuous Frequency conversion and equal amount of powder input. After the powder absorbs moisture, it will contain a part of lumps. By crushing the lumps while conveying, continuous powder conveying can be carried out. When it is used to convey cleaning materials to the spraying mechanism, it can well prevent the lumps from clogging the nozzle. question.
附图说明 Description of drawings
图1是本新型变频等额输粉装置的主视图; Fig. 1 is the front view of the novel frequency conversion equal-amount powder feeding device;
图2是图1中A-A向的剖面示意图; Fig. 2 is a schematic sectional view of A-A direction in Fig. 1;
图3是图1中B-B向的剖面示意图; Fig. 3 is a schematic sectional view of B-B direction in Fig. 1;
图4是图1中局部I的放大图。 Fig. 4 is an enlarged view of part I in Fig. 1 .
标号说明 Label description
供料室1隔板10 Supply chamber 1 partition 10
下料口101上储料槽11 Feeding port 101 upper storage tank 11
下转料槽12出料口121 Down transfer chute 12 outlet 121
封闭槽122推板2 Closed groove 122 push plate 2
活动板3下出料孔组31 Discharge hole group 31 under movable plate 3
围板4上出料孔组41 Discharge hole group 41 on the coaming plate 4
主轴51伺服电机52 Main shaft 51 Servo motor 52
支撑筒部6混频机构72 Support cylinder part 6 mixing mechanism 72
输粉管71入气口73 Powder delivery pipe 71 air inlet 73
干冰输送管74传感器8 Dry ice delivery tube 74 sensor 8
底架9。 chassis9.
具体实施方式 detailed description
下面结合附图和具体实施方式对本案作进一步详细的说明。 The present case will be described in further detail below in conjunction with the accompanying drawings and specific embodiments.
本案涉及一种变频等额输粉装置,如图1-4所示,具有供料室1,该供料室1内横设有隔板10,于此供料室1分为上储料槽11和下转料槽12。 This case involves a frequency conversion equal-amount powder delivery device, as shown in Figure 1-4, it has a feeding chamber 1, and a partition 10 is horizontally arranged in the feeding chamber 1, where the feeding chamber 1 is divided into an upper storage tank 11 And down transfer chute 12.
隔板10上开设有下料口101,该下料口101开设在隔板10的靠近边沿处,以利于与下方的出料口121相错开。隔板10上方活动设有推板2,该推板2较佳地靠近隔板10的上表面设计,以此利于发挥粉碎作用。 A discharge port 101 is provided on the partition 10 , and the discharge port 101 is provided near the edge of the partition 10 so as to be staggered with the discharge port 121 below. A push plate 2 is movable above the partition 10, and the push plate 2 is preferably designed close to the upper surface of the partition 10, so as to facilitate crushing.
下转料槽12的槽底上开设有与下料口101相错开的出料口121,下转料槽12的槽底上活动设有活动板3,该活动板3与槽底相适配并且可进行旋转动作(二者间间隔有微小的空隙)。活动板3上的与出料口121对应的环形区域上环绕布设有下出料孔组31,由多个相同容积的料孔以一定间隔环绕设置。于活动板3上方的对应出料口121处设有围板4,该围板4较佳地呈覆盖既定角度范围的扇形结构,其高度高于下料口101的下端,其底面与活动板3的表面呈相互可活动地贴合设置,并且该底面上开设有与下出料孔组31相对应的上出料孔组41(参见图3-4)。下转料槽12其槽壁上的对应下料口101的下方设有传感器8,为用于检测附着在下转料槽12内壁粉体的堆积传感器。 The bottom of the lower transfer trough 12 is provided with a discharge port 121 that is staggered with the discharge port 101, and a movable plate 3 is movable on the bottom of the lower transfer chute 12, and the movable plate 3 is compatible with the bottom of the trough. And it can perform rotating action (there is a slight gap between the two). The lower discharge hole group 31 is arranged around the annular area corresponding to the discharge port 121 on the movable plate 3, and a plurality of discharge holes of the same volume are arranged around at certain intervals. A coaming plate 4 is provided at the corresponding discharge port 121 above the movable plate 3, and the coaming plate 4 is preferably a fan-shaped structure covering a predetermined angle range, and its height is higher than the lower end of the feeding port 101, and its bottom surface is in contact with the movable plate. The surfaces of 3 are movably attached to each other, and the upper discharge hole group 41 corresponding to the lower discharge hole group 31 is opened on the bottom surface (see Fig. 3-4). A sensor 8 is arranged below the corresponding feed opening 101 on the wall of the lower transfer chute 12, which is a sensor 8 for detecting the accumulation of powder attached to the inner wall of the lower transfer chute 12.
本新型装置,通过推板2对上储料槽11内的粉体进行有效粉碎,粉体吸湿后会含有一部分块状物,上储料槽11一边通过推板2粉碎粉体,一边向下转料槽12输送,粉体填满下转料槽12槽底上的活动板3的下出料孔组31,根据活动板3旋转数的比例,再通过围板4将设定的等额量的粉体推送到出料口121,这样即可进行连续的等额输粉操作;并且用于向后序喷射机构输送清洁材料时,能很好的防止块状物堵塞喷头问题。通过调整活动板3的旋转速度可以简单控制粉体等额输送的速率,即实现变频式等额输粉操作。 The new device uses the push plate 2 to effectively pulverize the powder in the upper storage tank 11. After the powder absorbs moisture, it will contain some lumps. The upper storage tank 11 crushes the powder through the push plate 2 while downward The transfer chute 12 is conveyed, and the powder fills the lower discharge hole group 31 of the movable plate 3 on the bottom of the lower transfer chute 12, and according to the ratio of the rotation number of the movable plate 3, the set equivalent amount is passed through the coaming 4 The powder is pushed to the discharge port 121, so that continuous equal-amount powder delivery can be carried out; and when it is used to transport cleaning materials to the subsequent injection mechanism, it can well prevent the problem of blockage of the nozzle. By adjusting the rotation speed of the movable plate 3, the rate of equal-amount powder delivery can be simply controlled, that is, the frequency-variable equal-amount powder delivery operation can be realized.
优选地,出料口121经由输粉管71连接有混频机构72,输粉管71上设有干冰输送管74。下转料槽12的槽壁上设有贯通至围板4内的入气口73,该入气口73用于输送干燥压缩空气通入至围板4内。干燥空气沿围板4流动,利用围板4使空气在不吹散下转料槽12内粉体的前提下导入下转料槽12,使混频器72和下转料槽12内压力相同,因此粉末不会因喷嘴的背压而逆流。另外,由于围板4内压缩空气作用力下,填充在下出料孔组31中的粉末被吹出,下落输送到出料口121中。 Preferably, the material outlet 121 is connected to the mixing mechanism 72 via the powder delivery pipe 71 , and the powder delivery pipe 71 is provided with a dry ice delivery pipe 74 . The tank wall of the lower transfer tank 12 is provided with an air inlet 73 penetrating into the coaming 4 , and the air inlet 73 is used to deliver dry compressed air into the coaming 4 . The dry air flows along the coaming plate 4, and the coaming plate 4 is used to guide the air into the lower transfer tank 12 without blowing the powder in the lower transfer tank 12, so that the pressure in the mixer 72 and the lower transfer tank 12 are the same , so the powder will not flow back due to the back pressure of the nozzle. In addition, due to the force of the compressed air inside the shroud 4 , the powder filled in the lower discharge hole group 31 is blown out, and is transported down to the discharge port 121 .
优选地,推板2和活动板3共同组装于主轴51上,该主轴51连接有驱动其转动地伺服电机52。由伺服电机52驱动主轴51旋转,从而带动推板2和活动板3同步旋转动作。该同步设计,利于二者同步操作,确保输粉操作,而且还能够节省驱动动力,降低成本优势。主轴51的旋转速度越快,推板2和活动板3的旋转速度越快,每单位时间的粉体输送量越大,反之旋转速度越慢,输送量则越小;可通过改变旋转速度来实现输送量的变化。 Preferably, the push plate 2 and the movable plate 3 are jointly assembled on the main shaft 51, and the main shaft 51 is connected with a servo motor 52 to drive it to rotate. The main shaft 51 is driven to rotate by the servo motor 52, thereby driving the push plate 2 and the movable plate 3 to rotate synchronously. The synchronous design is conducive to the synchronous operation of the two, ensuring the powder feeding operation, and can also save driving power and reduce cost advantages. The faster the rotation speed of the main shaft 51, the faster the rotation speed of the push plate 2 and the movable plate 3, the greater the powder delivery volume per unit time, otherwise the slower the rotation speed, the smaller the delivery volume; it can be achieved by changing the rotation speed. Realize the change of conveying volume.
具体而言,输粉装置具有底架9,伺服电机52安装于底架9内。供料室1架设于底架9上,较佳地通过一支撑筒部6架设于底架9上,伺服电机52的输出轴往上伸至支撑筒部6内,主轴51的下端部伸出槽底至支撑筒部6内,该主轴51的下端部与伺服电机52的输出轴相连接,二者间较佳地可通过联轴器进行过渡连接。支撑筒部6的设计利于构成封闭式无污染结构,确保装置稳定可靠,而且还利于拆装维修,也为各主体部件的更换提供便利性。支撑筒部6内较佳的还设有用于稳固主轴51的轴承结构,以加强结构稳定可靠性。 Specifically, the powder conveying device has a base frame 9 , and the servo motor 52 is installed in the base frame 9 . The feeding chamber 1 is erected on the underframe 9, preferably through a support cylinder 6, the output shaft of the servo motor 52 extends upwards into the support cylinder 6, and the lower end of the main shaft 51 protrudes From the bottom of the groove to the support cylinder 6 , the lower end of the main shaft 51 is connected to the output shaft of the servo motor 52 , and the two can preferably be transitionally connected through a coupling. The design of the supporting cylinder 6 is conducive to forming a closed and pollution-free structure, ensuring the stability and reliability of the device, and is also conducive to disassembly and maintenance, and also provides convenience for the replacement of various main components. Preferably, a bearing structure for stabilizing the main shaft 51 is also provided in the supporting cylinder 6 to enhance the stability and reliability of the structure.
进一步,下转料槽12内隔设有封闭槽122,以供主轴51贯穿延伸设置。封闭槽122位于下出料孔组31之内侧位置,并且其上下端分别连接于隔板2和槽底上,以实现封闭效果,确保粉末的清洁度以及避免粉末对装置造成污染,甚至影响正常操作的问题。 Further, a closed groove 122 is arranged in the lower transfer chute 12 for the main shaft 51 to extend through. The closed groove 122 is located inside the lower discharge hole group 31, and its upper and lower ends are respectively connected to the partition plate 2 and the bottom of the groove to achieve a closed effect, ensure the cleanliness of the powder and prevent the powder from polluting the device and even affecting the normal operation. operational issues.
以上所述仅为本新型的优选实施例,凡跟本新型权利要求范围所做的均等变化和修饰,均应属于本新型权利要求的范围。 The above descriptions are only preferred embodiments of the present invention, and all equal changes and modifications made in accordance with the claims of the present invention shall fall within the scope of the claims of the present invention.
Claims (7)
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| CN105197596A (en) * | 2015-10-14 | 2015-12-30 | 厦门理工学院 | Variable-frequency equal powder conveying device and method thereof |
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