CN205021857U - Can use recovery interlocking equipment of PE waste material on line - Google Patents
Can use recovery interlocking equipment of PE waste material on line Download PDFInfo
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Abstract
Description
技术领域 technical field
本实用新型涉及一种PE废料的回收联动设备,具体地说是一种可在线使用PE废料的回收联动设备。 The utility model relates to a recovery linkage equipment of PE waste, in particular to a recovery linkage equipment capable of using PE waste on-line.
背景技术 Background technique
PE废料的回收设备是将PE废料冷却后干燥处理的设备。在正常的淋膜生产时,生产的前期,为保证淋膜的质量会在生产前(到达工艺温度后),通过螺杆挤、模具排出大量的PE料,这些排出料均被当做废品卖掉。在生产的过程中,为了保证生产正常的卷取,PE淋膜宽度要比被淋膜基材宽度每边宽处4—5CM左右,这些宽出部分在成品分切实一般当做废边直接作为废品扔掉。 PE waste recycling equipment is equipment that cools and then dries PE waste. During the normal coating production, in the early stage of production, in order to ensure the quality of the coating, before production (after reaching the process temperature), a large amount of PE materials will be discharged through screw extrusion and molds, and these discharged materials will be sold as waste products. In the production process, in order to ensure normal production, the width of the PE coating film is about 4-5 cm wider than the width of the coated substrate on each side. These wide parts are generally regarded as waste edges and directly used as waste products in the finished product. throw away.
实用新型内容 Utility model content
本实用新型的目的是提供一种可在线使用PE废料的回收联动设备,能够解决上述问题。 The purpose of this utility model is to provide a recovery linkage equipment that can use PE waste on-line, which can solve the above problems.
本实用新型为实现上述目的,通过以下技术方案实现:一种可在线使用PE废料的回收联动设备,包括底布辊轴,底布辊轴连接复合机,复合机连接导布装置,导布装置上安装切刀,导布装置连接导引装置,导引装置连接卷取机,导布装置上安装回收装置,回收装置包括回收风机、冷却干燥装置、挤出机、回收料仓、称量装置和模头,挤出机上部安装主料仓和辅料仓,回收风机连接回收料仓,回收料仓上设置称量装置,回收料仓连接挤出机,挤出机连接冷却干燥装置的进料口,冷却干燥装置的出料口连接辅料仓,挤出机连接模头,模头连接复合机。 In order to achieve the above purpose, the utility model is realized through the following technical scheme: a recovery linkage equipment that can use PE waste on-line, including a bottom cloth roller shaft, the bottom cloth roller shaft is connected to the composite machine, the composite machine is connected to the cloth guide device, and the cloth guide device The cutter is installed on the top, the cloth guide device is connected to the guide device, the guide device is connected to the coiler, and the recovery device is installed on the cloth guide device. The recovery device includes a recovery fan, a cooling and drying device, an extruder, a recovery silo, and a weighing device. And the die head, the main silo and the auxiliary silo are installed on the upper part of the extruder, the recovery fan is connected to the recovery silo, the weighing device is set on the recovery silo, the recovery silo is connected to the extruder, and the extruder is connected to the feeding of the cooling and drying device The outlet of the cooling and drying device is connected to the auxiliary material bin, the extruder is connected to the die head, and the die head is connected to the compound machine.
为了进一步实现本实用新型的目的,还可以采用以下技术方案:所述冷却干燥装置包括第一箱体和第二箱体,第一箱体的一侧安装第二箱体,第二箱体的上部安装进料口,第二箱体的中部安装第二传送带,第二箱体的下部安装制冷机,制冷机上安装数个冷风管,冷风管的出风口朝向第二传送带,第一箱体的上部安装第一导流罩,第一导流罩位于第二传送带一侧的下部,第一箱体的内部安装第一传送带,第一箱体的下部一侧安装出料口,出料口位于第一传送带一侧的下部,第一箱体的侧部水平安装热风口,热风口朝向第一传送带的上部。所述第二箱体的侧部安装挡板,挡板的侧面呈L形,挡板的下端位于第一导流罩的上方。所述进料口的上部安装第二导流罩。 In order to further realize the purpose of the utility model, the following technical solutions can also be adopted: the cooling and drying device includes a first box body and a second box body, the second box body is installed on one side of the first box body, and the second box body The upper part is equipped with a feed inlet, the second conveyor belt is installed in the middle of the second box, and the refrigerator is installed in the lower part of the second box. Several cold air pipes are installed on the refrigerator, and the air outlet of the cold air pipe faces the second conveyor belt. The first shroud is installed on the upper part, the first shroud is located at the bottom of the second conveyor belt side, the first conveyor belt is installed inside the first box body, and the discharge port is installed on the lower side of the first box body, and the discharge port is located at The bottom of one side of the first conveyor belt and the side of the first box are horizontally equipped with hot air outlets, and the hot air outlets face the top of the first conveyor belt. A baffle is installed on the side of the second box, the side of the baffle is L-shaped, and the lower end of the baffle is located above the first wind deflector. A second flow guide cover is installed on the upper part of the feed port.
本实用新型的优点在于:本实用新型主要是利用PE不易降解的原理,提供一种可以将淋膜生产中产生的废膜废边,通过熔融挤出造粒,在线回用的设备装置,以提高原材料的使用效率,减少生产成本。本实用新型主要是提供一种可以将这些排料废膜和多处的废膜边通过回收熔融、挤出、切断、造粒、冷却、烘干回用的形式作为原材料继续使用。本实用新型的回收料仓带有称量装置,待到达一定重量之后自动落入挤出机,减少了需要人为观察上料的行为,只要设置好自动落仓的重量,仓门自动打开直接下落到螺杆挤出机中,不在需要专人值守,减少了人力,增加了效率。由于回收挤出后是快速的冷却烘干,回收PE料是骤冷,快速烘干,所以回收的造粒结晶快减少了小晶核的形成,经熔体流动速率仪器检测,快速冷却烘干后的PE料比较原生的PE料其MFR值无明显变化,对回收料的添加比例不造成任何影响。在以往的回收时,切断造粒是一个单独的单元,需要长时间的冷却,并不能及时的将回收料加入到生产中,在线回收装置设计了一种高效的烘干装置,可以将造粒后的产品快速烘干直接加入掺入到原材料中去。增加了生产效率,减少了储存空间。造粒效果明显。由于回收挤出后是快速的冷却烘干,回收PE料是骤冷,快速烘干,所以回收的造粒结晶快减少了小晶核的形成,经熔体流动速率仪器检测,快速冷却烘干后的PE料比较原生的PE料其MFR值无明显变化,对回收料的添加比例不造成任何影响。本实用新型还具有结构简洁紧凑、制造成本低廉和使用简便的优点。 The utility model has the advantages that: the utility model mainly utilizes the principle that PE is not easy to degrade, and provides a kind of equipment and device that can recycle the waste film waste edges generated in the production of laminating film through melt extrusion and granulation, and then reuse them online. Improve the use efficiency of raw materials and reduce production costs. The utility model mainly provides a form in which these discharged waste films and multiple waste film edges can be recovered and melted, extruded, cut, granulated, cooled, dried and reused as raw materials for continued use. The recycling bin of the utility model is equipped with a weighing device, which automatically falls into the extruder after reaching a certain weight, reducing the need for manual observation of feeding behavior, as long as the weight for automatic binning is set, the bin door automatically opens and falls directly In the screw extruder, there is no need for special personnel to be on duty, which reduces manpower and increases efficiency. Due to the rapid cooling and drying after recycling and extrusion, the recycled PE material is quenched and dried quickly, so the recovered granulation and crystallization can quickly reduce the formation of small crystal nuclei. After the detection of the melt flow rate instrument, the rapid cooling and drying Compared with the original PE material, the MFR value of the final PE material has no obvious change, and does not have any impact on the addition ratio of recycled materials. In the previous recycling, cutting and granulation was a separate unit, which required long-term cooling and could not add recycled materials to production in time. The online recycling device designed an efficient drying device that can granulate The final product is quickly dried and directly added to the raw material. Increased production efficiency and reduced storage space. The granulation effect is obvious. Due to the rapid cooling and drying after recycling and extrusion, the recycled PE material is quenched and dried quickly, so the recovered granulation and crystallization can quickly reduce the formation of small crystal nuclei. After the detection of the melt flow rate instrument, the rapid cooling and drying Compared with the original PE material, the MFR value of the final PE material has no obvious change, and does not have any impact on the addition ratio of recycled materials. The utility model also has the advantages of simple and compact structure, low manufacturing cost and easy use.
附图说明 Description of drawings
图1为本实用新型的结构示意图;图2为冷却干燥装置18的结构示意图。 FIG. 1 is a structural schematic diagram of the present invention; FIG. 2 is a structural schematic diagram of a cooling and drying device 18 .
标注说明:1热风口2第一传送带3出料口4第一箱体5第一导流罩6第二箱体7冷风管8制冷机9进料口10第二传送带11第二导流罩12挡板13底布辊轴14主料仓15辅料仓16挤出机17模头18冷却干燥装置19复合机20切刀21导布装置22回收风机23导引装置24卷取机25回收料仓26称量装置27挤出机。 Labeling description: 1 hot air outlet 2 first conveyor belt 3 discharge port 4 first box body 5 first shroud 6 second box body 7 cold air pipe 8 refrigerator 9 feed port 10 second conveyor belt 11 second shroud 12 Baffle plate 13 Bottom fabric roller shaft 14 Main material bin 15 Auxiliary material bin 16 Extruder 17 Die head 18 Cooling and drying device 19 Composite machine 20 Cutter 21 Fabric guiding device 22 Recycling fan 23 Guiding device 24 Coiler 25 Recycling material Bin 26 weighing device 27 extruder.
具体实施方式 detailed description
一种可在线使用PE废料的回收联动设备,如图1和图2所示,包括底布辊轴13,底布辊轴13连接复合机19,复合机19连接导布装置21,导布装置21上安装切刀20,导布装置21连接导引装置23,导引装置23连接卷取机24,导布装置21上安装回收装置,回收装置包括回收风机22、冷却干燥装置18、挤出机16、回收料仓25、称量装置26和模头17,挤出机16上部安装主料仓14和辅料仓15,回收风机22连接回收料仓25,回收料仓25上设置称量装置26,回收料仓25连接挤出机27,挤出机27连接冷却干燥装置18的进料口,冷却干燥装置18的出料口连接辅料仓15,挤出机16连接模头17,模头17连接复合机19。 A recovery linkage equipment that can use PE waste on-line, as shown in Figure 1 and Figure 2, includes a base cloth roller shaft 13, the base cloth roller shaft 13 is connected to a compound machine 19, the compound machine 19 is connected to a cloth guide device 21, and the cloth guide device Cutter 20 is installed on 21, cloth guiding device 21 connects guiding device 23, and guiding device 23 connects coiler 24, and recovery device is installed on the cloth guiding device 21, and recovery device comprises recovery fan 22, cooling and drying device 18, extruding Extruder 16, recovery silo 25, weighing device 26 and die head 17, main silo 14 and auxiliary material silo 15 are installed on the top of extruder 16, recovery fan 22 is connected to recovery silo 25, and weighing device is set on recovery silo 25 26. The recovery bin 25 is connected to the extruder 27, and the extruder 27 is connected to the inlet of the cooling and drying device 18, and the outlet of the cooling and drying device 18 is connected to the auxiliary material bin 15, and the extruder 16 is connected to the die head 17, and the die head 17 is connected to the compound machine 19 .
本实用新型主要是利用PE不易降解的原理,提供一种可以将淋膜生产中产生的废膜废边,通过熔融挤出造粒,在线回用的设备装置,以提高原材料的使用效率,减少生产成本。本实用新型主要是提供一种可以将这些排料废膜和多处的废膜边通过回收熔融、挤出、切断、造粒、冷却、烘干回用的形式作为原材料继续使用。本实用新型的回收料仓25带有称量装置26,待到达一定重量之后自动落入挤出机27,减少了需要人为观察上料的行为,只要设置好自动落仓的重量,仓门自动打开直接下落到螺杆挤出机中,不在需要专人值守,减少了人力,增加了效率。由于回收挤出后是快速的冷却烘干,回收PE料是骤冷,快速烘干,所以回收的造粒结晶快减少了小晶核的形成,经熔体流动速率仪器检测,快速冷却烘干后的PE料比较原生的PE料其MFR值无明显变化,对回收料的添加比例不造成任何影响。在以往的回收时,切断造粒是一个单独的单元,需要长时间的冷却,并不能及时的将回收料加入到生产中,在线回收装置设计了一种高效的烘干装置,可以将造粒后的产品快速烘干直接加入掺入到原材料中去。增加了生产效率,减少了储存空间。造粒效果明显。由于回收挤出后是快速的冷却烘干,回收PE料是骤冷,快速烘干,所以回收的造粒结晶快减少了小晶核的形成,经熔体流动速率仪器检测,快速冷却烘干后的PE料比较原生的PE料其MFR值无明显变化,对回收料的添加比例不造成任何影响。 The utility model mainly uses the principle that PE is not easy to degrade, and provides an equipment device that can recycle the waste film and waste edges generated in the production of laminating film through melt extrusion and granulation, so as to improve the use efficiency of raw materials and reduce the Cost of production. The utility model mainly provides a form in which these discharged waste films and multiple waste film edges can be recovered and melted, extruded, cut, granulated, cooled, dried and reused as raw materials for continued use. The recovery bin 25 of the utility model is equipped with a weighing device 26, which automatically falls into the extruder 27 after reaching a certain weight, which reduces the need for manual observation of feeding behavior. As long as the weight of the automatic drop bin is set, the bin door automatically Open and drop directly into the screw extruder, no need for special personnel to be on duty, which reduces manpower and increases efficiency. Due to the rapid cooling and drying after recycling and extrusion, the recycled PE material is quenched and dried quickly, so the recovered granulation and crystallization can quickly reduce the formation of small crystal nuclei. After the detection of the melt flow rate instrument, the rapid cooling and drying Compared with the original PE material, the MFR value of the final PE material has no obvious change, and does not have any impact on the addition ratio of recycled materials. In the previous recycling, cutting and granulation was a separate unit, which required long-term cooling and could not add recycled materials to production in time. The online recycling device designed an efficient drying device that can granulate The final product is quickly dried and directly added to the raw material. Increased production efficiency and reduced storage space. The granulation effect is obvious. Due to the rapid cooling and drying after recycling and extrusion, the recycled PE material is quenched and dried quickly, so the recovered granulation and crystallization can quickly reduce the formation of small crystal nuclei. After the detection of the melt flow rate instrument, the rapid cooling and drying Compared with the original PE material, the MFR value of the final PE material has no obvious change, and does not have any impact on the addition ratio of recycled materials.
所述冷却干燥装置18包括第一箱体4和第二箱体6,第一箱体4的一侧安装第二箱体6,第二箱体6的上部安装进料口9,第二箱体6的中部安装第二传送带10,第二箱体6的下部安装制冷机8,制冷机8上安装数个冷风管7,冷风管7的出风口朝向第二传送带10,第一箱体4的上部安装第一导流罩5,第一导流罩5位于第二传送带10一侧的下部,第一箱体4的内部安装第一传送带2,第一箱体4的下部一侧安装出料口3,出料口3位于第一传送带2一侧的下部,第一箱体4的侧部水平安装热风口1,热风口1朝向第一传送带2的上部。 Described cooling and drying device 18 comprises first casing 4 and second casing 6, and the second casing 6 is installed on one side of first casing 4, and feed inlet 9 is installed on the top of second casing 6, and the second casing The second conveyor belt 10 is installed in the middle part of the body 6, and a refrigerator 8 is installed in the bottom of the second box body 6. Several cold air pipes 7 are installed on the refrigerator 8, and the air outlet of the cold air pipe 7 faces the second conveyor belt 10, and the first box body 4 The first wind deflector 5 is installed on the upper part, the first wind deflector 5 is located at the bottom of the second conveyor belt 10 side, the first conveyor belt 2 is installed inside the first box body 4, and the bottom side of the first box body 4 is installed out The material port 3 and the discharge port 3 are located at the bottom of one side of the first conveyor belt 2 , and the side of the first box body 4 is horizontally equipped with a hot air port 1 , and the hot air port 1 faces the top of the first conveyor belt 2 .
本实用新型的冷风管7可以使制冷机8内的冷风均匀的作用在第二传送带10上的回收废料上,从而使回收废料快速冷却,避免了回收废料冷却不均匀。本实用新型的热风口1可以逆回收废料移动方向向回收废料吹送热气流,使回收废料快速干燥。 The cold air pipe 7 of the utility model can make the cold air in the refrigerator 8 evenly act on the recycling waste on the second conveyor belt 10, thereby rapidly cooling the recycling waste and avoiding uneven cooling of the recycling waste. The hot air outlet 1 of the utility model can blow hot air to the recycled waste against the moving direction of the recycled waste, so that the recycled waste can be quickly dried.
所述第二箱体6的侧部安装挡板12,挡板12的侧面呈L形,挡板12的下端位于第一导流罩5的上方。本实用新型的挡板12可以防止废料掉到第一导流罩5外面。 A baffle 12 is installed on the side of the second box body 6 , the side of the baffle 12 is L-shaped, and the lower end of the baffle 12 is located above the first wind deflector 5 . The baffle plate 12 of the present invention can prevent waste materials from falling outside the first flow guiding cover 5 .
所述进料口9的上部安装第二导流罩11。本实用新型的第二导流罩11可以防止废料掉到第二导流罩11外面。 A second flow guide cover 11 is installed on the top of the feed inlet 9 . The second guide cover 11 of the present utility model can prevent waste from falling outside the second guide cover 11 .
本实用新型的技术方案并不限制于本实用新型所述的实施例的范围内。本实用新型未详尽描述的技术内容均为公知技术。 The technical solution of the utility model is not limited within the scope of the embodiments described in the utility model. The technical contents not described in detail in the utility model are all known technologies.
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109624124A (en) * | 2018-11-27 | 2019-04-16 | 安徽嘉明新材料科技有限公司 | A kind of online grain device of novel TPU film convenient for waste recovery |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109624124A (en) * | 2018-11-27 | 2019-04-16 | 安徽嘉明新材料科技有限公司 | A kind of online grain device of novel TPU film convenient for waste recovery |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160210 |