CN205015402U - Submersible pump cable insulation resistance measuring instrument - Google Patents
Submersible pump cable insulation resistance measuring instrument Download PDFInfo
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- CN205015402U CN205015402U CN201520638123.8U CN201520638123U CN205015402U CN 205015402 U CN205015402 U CN 205015402U CN 201520638123 U CN201520638123 U CN 201520638123U CN 205015402 U CN205015402 U CN 205015402U
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- 238000009413 insulation Methods 0.000 title claims abstract description 23
- 238000004891 communication Methods 0.000 claims abstract description 33
- 239000004973 liquid crystal related substance Substances 0.000 claims abstract description 15
- 238000005259 measurement Methods 0.000 claims abstract description 15
- 229910000831 Steel Inorganic materials 0.000 claims description 3
- 238000006243 chemical reaction Methods 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 239000010959 steel Substances 0.000 claims description 3
- 238000004519 manufacturing process Methods 0.000 description 5
- 238000012360 testing method Methods 0.000 description 3
- 238000000034 method Methods 0.000 description 2
- 238000003825 pressing Methods 0.000 description 2
- 230000002159 abnormal effect Effects 0.000 description 1
- 238000004364 calculation method Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种潜油电泵电缆绝缘阻值测量仪,主要解决目前潜油电泵井作业测量电缆绝缘阻值费时费力的问题。 The utility model relates to a measuring instrument for the insulation resistance value of a submersible electric pump cable, which mainly solves the problem of time-consuming and laborious measurement of the cable insulation resistance value in the current submersible electric pump well operation.
背景技术 Background technique
随着采油作业设备和技术的不断提高,对采油作业效率的提升也越来越注重各生产环节,保证电泵井作业中电缆绝缘是保证安全生产的重要环节,绝缘阻值表是绝缘电阻测量的重要仪表。绝缘阻值表主要由三部分组成:第一是直流高压发生器,用以产生直流高压;第二是测量回路;第三是显示。作用是用来测量电缆的对地绝缘电阻,它的标度单位是兆欧。目前采油作业中使用的绝缘阻值测量仪表为兆欧表,俗称摇表。潜油电泵电缆附在油管外面,在下井作业过程中难免与外壁产生摩擦。由于电缆绝缘外层摩擦损伤,引起电缆绝缘电阻下降。情况严重的,刚下完井,还没开机,绝缘已经击穿了,又得提管柱作业。当前做法是每下十节油管,停下作业,人工打压测量绝缘电阻。这样既影响了作业进度,又增加了作业量,也无法做到实时测量,数据无法采集传输。 With the continuous improvement of oil production equipment and technology, the improvement of oil production efficiency has also paid more and more attention to various production links. Ensuring the insulation of cables in electric pump well operations is an important part of ensuring safe production. The insulation resistance meter is the insulation resistance measurement. important instruments. The insulation resistance meter is mainly composed of three parts: the first is the DC high voltage generator, which is used to generate DC high voltage; the second is the measuring circuit; the third is the display. The function is to measure the insulation resistance of the cable to the ground, and its scale unit is megohm. The insulation resistance measuring instrument currently used in oil production operations is a megger, commonly known as a shaker. The electric submersible pump cable is attached to the outside of the oil pipe, and friction with the outer wall is inevitable during the downhole operation. Due to the frictional damage of the outer layer of the cable insulation, the cable insulation resistance decreases. If the situation is serious, the well has just been completed, and the insulation has broken down before the start-up, and the pipe string has to be lifted again. The current practice is to stop the operation every ten oil pipes, and manually suppress and measure the insulation resistance. This not only affects the progress of the work, but also increases the workload, and it is impossible to achieve real-time measurement, and the data cannot be collected and transmitted.
发明内容 Contents of the invention
本实用新型的目的是提供一种潜油电泵电缆绝缘阻值测量仪,克服上述已有技术存在的缺陷。 The purpose of the utility model is to provide a submersible electric pump cable insulation resistance measuring instrument, which overcomes the above-mentioned defects in the prior art.
本实用新型的技术方案是通过以下方式实现的: The technical scheme of the utility model is realized in the following ways:
本实用新型包括壳体、单片机、液晶显示屏、蜂鸣报警、键盘、直流高压发生器、测量接口、通信接口和供电电池,其特征在于:壳体设为矩形,在上顶面设有测量端子和蜂鸣报警器,在壳体的侧面设有通讯接口,在壳体下底面设有充电接口,在壳体前面上部设有液晶显示屏,在液晶显示屏下面设有键盘,键盘上设有500V、1000V、2500V的三个转换按钮;在壳体内设有单片机、通讯模块、供电电池和直流高压发生器,单片机分别与液晶显示屏、键盘、高压直流发生器、蜂鸣报警器和通讯模块相联,通讯模块与通讯接口相联;供电电池分别与单片机、直流高压发生器和充电接口相联,直流高压发生器与测量端子相联。 The utility model comprises a shell, a single-chip microcomputer, a liquid crystal display, a buzzer alarm, a keyboard, a DC high voltage generator, a measurement interface, a communication interface and a power supply battery, and is characterized in that: the shell is set as a rectangle, and a measuring terminal and buzzer alarm, a communication interface is provided on the side of the housing, a charging interface is provided on the lower surface of the housing, a liquid crystal display is provided on the upper front of the housing, a keyboard is provided under the liquid crystal display, and a keyboard is provided on the keyboard. There are three conversion buttons of 500V, 1000V, and 2500V; there are single-chip microcomputer, communication module, power supply battery and DC high-voltage generator in the shell, and the single-chip microcomputer is connected with LCD screen, keyboard, high-voltage DC generator, buzzer alarm and communication respectively. The modules are connected, the communication module is connected with the communication interface; the power supply battery is connected with the single chip microcomputer, the DC high voltage generator and the charging interface respectively, and the DC high voltage generator is connected with the measuring terminal.
所述通讯模块设为WLAN通讯模块,串口符合MODBUS通信协议。 The communication module is set as a WLAN communication module, and the serial port complies with the MODBUS communication protocol.
所述壳体用不导磁不锈钢制作,在壳体的后面或侧面设有与电缆盘吸附的强磁钢。 The housing is made of non-magnetic stainless steel, and a strong magnetic steel adsorbed to the cable reel is arranged on the back or side of the housing.
本实用新型具有以下优点: The utility model has the following advantages:
1、仪表输出电压量程可选500V档,1000V档,2500V档。 1. The output voltage range of the instrument can be selected from 500V, 1000V and 2500V.
2、输出电压软升压,输出电压从低慢慢上升,避免普通兆欧表直接输出高压对电缆冲击。 2. The output voltage is softly boosted, and the output voltage rises slowly from low to avoid the impact of ordinary megger directly outputting high voltage on the cable.
3、对低阻值电缆输出电压保护功能。对与小于5MΩ的电缆,输出电压升到250V,不再上升,避免普通兆欧表输出高压对低阻值电缆有可能造成的进一步损伤。 3. Output voltage protection function for low-resistance cables. For cables with less than 5MΩ, the output voltage rises to 250V and does not rise again, avoiding further damage to low-resistance cables that may be caused by the high voltage output of ordinary megohmmeters.
4、装置对测量信号自动放大合适的倍数,使测量值在0.5MΩ~2500MΩ保持高精度。 4. The device automatically amplifies the measurement signal by an appropriate multiple, so that the measurement value can maintain high precision between 0.5MΩ and 2500MΩ.
5、自动识别下井过程中接头松动,并发出报警声音。 5. Automatically identify loose joints in the process of going into the well, and send out an alarm sound.
6、仪表分三段报警值,可按实际绝缘值设置。触发报警时,有报警声音输出。 6. The instrument has three alarm values, which can be set according to the actual insulation value. When an alarm is triggered, there is an alarm sound output.
7、打压时间,打压间隔时间可设置。 7. Pressing time and pressing interval can be set.
8、有WLAN通讯模块,串口符合MODBUS通信协议。 8. There is a WLAN communication module, and the serial port conforms to the MODBUS communication protocol.
9、内置可充电大容量电池,整机输出功率大。 9. Built-in rechargeable large-capacity battery, the output power of the whole machine is large.
10、整机采用不锈钢外壳机壳便携式设计,有一定的防磁、防水功能。 10. The whole machine adopts stainless steel casing and portable design, which has certain antimagnetic and waterproof functions.
11.机壳体上设有强磁钢,测量仪可很方便的吸附在电缆盘上。 11. There is a strong magnetic steel on the machine shell, and the measuring instrument can be easily adsorbed on the cable reel.
附图说明 Description of drawings
图1-本实用新型的结构示意图。 Fig. 1 - the structural representation of the utility model.
图2-本实用新型的电路原理图。 Fig. 2-circuit schematic diagram of the utility model.
图1中1-测量端子、2-充电接口、3-壳体、4-键盘、5-液晶显示屏。 In Figure 1, 1-measurement terminal, 2-charging interface, 3-housing, 4-keyboard, 5-LCD display.
具体实施方式 detailed description
为进一步公开本实用新型的技术方案,下面结合说明书附图通过实施例作详细说明: In order to further disclose the technical solution of the utility model, the following will be described in detail through the embodiments in conjunction with the accompanying drawings:
本实用新型包括壳体3、单片机、液晶显示屏5、蜂鸣报警、键盘4、直流高压发生器、测量接口、通信接口和供电电池,其特征在于:壳体3设为矩形,在上顶面设有测量端子1和蜂鸣报警器,在壳体的侧面设有通讯接口,在壳体下底面设有充电接口2,在壳体前面上部设有液晶显示屏5,在液晶显示屏下面设有键盘4,键盘上设有500V、1000V、2500V的三个转换按钮;在壳体内设有单片机、通讯模块、供电电池和直流高压发生器,单片机分别与液晶显示屏、键盘、高压直流发生器、蜂鸣报警器和通讯模块相联,通讯模块与通讯接口相联;供电电池分别与单片机、直流高压发生器和充电接口相联,直流高压发生器与测量端子相联。 The utility model comprises a housing 3, a single-chip microcomputer, a liquid crystal display 5, a buzzer alarm, a keyboard 4, a DC high voltage generator, a measurement interface, a communication interface and a power supply battery, and is characterized in that: the housing 3 is set as a rectangle, and There are measuring terminals 1 and a buzzer alarm on the surface, a communication interface on the side of the shell, a charging interface 2 on the bottom of the shell, a liquid crystal display 5 on the upper front of the shell, and a liquid crystal display under the liquid crystal display. A keyboard 4 is provided, and three conversion buttons of 500V, 1000V, and 2500V are arranged on the keyboard; a single-chip microcomputer, a communication module, a power supply battery and a DC high-voltage generator are arranged in the housing, and the single-chip microcomputer is connected with the liquid crystal display, the keyboard, and the high-voltage DC generator respectively. The device, the buzzer alarm are connected with the communication module, and the communication module is connected with the communication interface; the power supply battery is respectively connected with the single chip microcomputer, the DC high voltage generator and the charging interface, and the DC high voltage generator is connected with the measurement terminal.
本实用新型的工作原理为,首先由单片机控制直流电压发生器将供电电池的电能转换为直流高压电作为测试电压,这个测试电压由测量回路施加于被测电缆上,被测电缆产生的漏电流经测量回路转换为相应的电压值,然后由单片机的模数转换器变为数字信号,经单片机计算处理得出电缆的绝缘阻值,由液晶显示模块显示出相应的绝缘阻值,由蜂鸣报警器对绝缘电阻异常情况进行声音报警,同时通过通信接口将测量结果发送到制定的计算机上。键盘输入模块用于设置仪表的报警阀值、测量时间等参数。 The working principle of the utility model is as follows: firstly, the single-chip computer controls the DC voltage generator to convert the electric energy of the power supply battery into a DC high voltage as a test voltage, and this test voltage is applied to the cable under test by the measurement circuit, The current is converted into a corresponding voltage value by the measurement circuit, and then converted into a digital signal by the analog-to-digital converter of the single-chip computer. The insulation resistance value of the cable is obtained through calculation and processing by the single-chip computer, and the corresponding insulation resistance value is displayed by the liquid crystal display module. The alarm will give an audible alarm to the abnormal condition of the insulation resistance, and at the same time, the measurement results will be sent to the designated computer through the communication interface. The keyboard input module is used to set parameters such as the alarm threshold and measurement time of the instrument.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520638123.8U CN205015402U (en) | 2015-08-24 | 2015-08-24 | Submersible pump cable insulation resistance measuring instrument |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520638123.8U CN205015402U (en) | 2015-08-24 | 2015-08-24 | Submersible pump cable insulation resistance measuring instrument |
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| CN205015402U true CN205015402U (en) | 2016-02-03 |
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| CN201520638123.8U Expired - Fee Related CN205015402U (en) | 2015-08-24 | 2015-08-24 | Submersible pump cable insulation resistance measuring instrument |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108919124A (en) * | 2018-03-23 | 2018-11-30 | 苏州博思得电气有限公司 | The method and apparatus for determining high pressure generator peak power output |
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- 2015-08-24 CN CN201520638123.8U patent/CN205015402U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108919124A (en) * | 2018-03-23 | 2018-11-30 | 苏州博思得电气有限公司 | The method and apparatus for determining high pressure generator peak power output |
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| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20160203 Termination date: 20170824 |
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| CF01 | Termination of patent right due to non-payment of annual fee |