CN205012470U - Integrative pre -buried round platform nut is moulded to steel - Google Patents

Integrative pre -buried round platform nut is moulded to steel Download PDF

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Publication number
CN205012470U
CN205012470U CN201520738951.9U CN201520738951U CN205012470U CN 205012470 U CN205012470 U CN 205012470U CN 201520738951 U CN201520738951 U CN 201520738951U CN 205012470 U CN205012470 U CN 205012470U
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steel
sleeve
plastic
round table
steel sleeve
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陆红
郑远斌
居治安
陈新
毕莉莉
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THIRD ENGINEERING Co Ltd OF CCCC FOURTH HARBOR ENGINEERING Co Ltd
CCCC Fourth Harbor Engineering Co Ltd
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THIRD ENGINEERING Co Ltd OF CCCC FOURTH HARBOR ENGINEERING Co Ltd
CCCC Fourth Harbor Engineering Co Ltd
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Abstract

The utility model provides an integrative pre -buried round platform nut is moulded to steel, includes steel sleeve and is located the plastic cover of steel sleeve periphery, plastic cover with steel sleeve corresponds position punishment and do not is equipped with arch or groove phase cooperation, will the plastic cover is fixed in steel sleeve, it supplies the bolt to insert to have the mounting hole in the middle of the steel sleeve, the outside diameter of mounting hole is greater than inboard diameter, the plastic cover is along reducing gradually to inboard direction diameter from the outside. Utilize the plastic material to replace partial steel, both can guarantee the normal use of round platform nut, and clean steel round platform nut to a great extent saving steel, reduce cost are compared to it, the plastic cover is along reducing gradually to inboard direction diameter from the outside simultaneously for the convenient easy operation of dismantlement of round platform nut.

Description

一种钢塑一体预埋圆台螺母A steel-plastic integrated pre-embedded round table nut

技术领域technical field

本实用新型涉及一种紧固件,特别是涉及一种钢塑一体预埋圆台螺母。The utility model relates to a fastener, in particular to a steel-plastic integrated pre-embedded round table nut.

背景技术Background technique

随着我国国民经济的高速增长,基础工程建设飞速发展,预埋圆台螺母工艺在基础工程建设中的应用日益增多。目前采用的纯钢制圆台螺母具有支模方便、节约时间、可保证混凝土外观质量等特点,广泛地应用于工程实践,如桥梁、水闸、港口等基础工程建设中。With the rapid growth of my country's national economy and the rapid development of basic engineering construction, the application of pre-embedded round table nut technology in basic engineering construction is increasing. The pure steel round table nuts currently used have the characteristics of convenient formwork support, time saving, and guaranteed concrete appearance quality. They are widely used in engineering practices, such as bridges, sluices, ports and other basic engineering constructions.

预埋纯钢圆台螺母常用于墩柱、闸墩、挡墙、沉箱及圆筒等构件的分层施工中,但对于一些较长、较宽的构件施工中,单层预埋数量较多,若直接采用预埋纯钢圆台螺母,则材料成本较高,并且浪费材料。Pre-embedded pure steel round table nuts are often used in the layered construction of pier columns, gate piers, retaining walls, caissons and cylinders. However, for some longer and wider member constructions, the number of single-layer pre-embedded If the pre-embedded pure steel round table nut is directly used, the material cost is high and the material is wasted.

因此,有必要设计一种更好的预埋圆台螺母,以解决上述问题。Therefore, it is necessary to design a better embedded round table nut to solve the above problems.

实用新型内容Utility model content

针对现有技术存在的问题,本实用新型提供一种节省材料,降低成本且便于拆卸的钢塑一体预埋圆台螺母。Aiming at the problems existing in the prior art, the utility model provides a steel-plastic integrated pre-embedded round table nut which saves materials, reduces costs and is easy to disassemble.

为了实现上述目的,本实用新型采用如下技术方案:In order to achieve the above object, the utility model adopts the following technical solutions:

一种钢塑一体预埋圆台螺母,包括钢套筒及位于所述钢套筒外周的塑胶套,所述塑胶套与所述钢套筒对应位置处分别设有凸起或凹槽相配合,将所述塑胶套固定于所述钢套筒,所述钢套筒中间具有安装孔供螺栓插入,所述安装孔的外侧直径大于内侧直径,所述塑胶套沿从外侧到内侧的方向直径逐渐减小。A steel-plastic integrated pre-embedded round table nut, including a steel sleeve and a plastic sleeve located on the outer periphery of the steel sleeve, the plastic sleeve and the corresponding position of the steel sleeve are respectively provided with protrusions or grooves to match, The plastic sleeve is fixed on the steel sleeve, and there is a mounting hole in the middle of the steel sleeve for bolts to be inserted. The outer diameter of the mounting hole is larger than the inner diameter, and the diameter of the plastic sleeve gradually increases along the direction from the outer side to the inner side. decrease.

进一步,所述塑胶套的内壁设有多个凸起,对应的所述钢套筒设有多个凹槽,所述凸起进入所述凹槽内相固定。Further, the inner wall of the plastic sleeve is provided with a plurality of protrusions, and the corresponding steel sleeve is provided with a plurality of grooves, and the protrusions are fixed in the grooves.

进一步,所述安装孔外侧的旋紧接口成十字形或内六角形。Further, the tightening interface on the outside of the mounting hole is in the shape of a cross or an inner hexagon.

本实用新型的有益效果:The beneficial effects of the utility model:

钢塑一体预埋圆台螺母包括钢套筒及位于其外周的塑胶套,利用塑胶材质代替部分钢材,既可以保证圆台螺母的正常使用,且其相比纯钢圆台螺母很大程度上节约钢材、降低成本;同时塑胶套沿从外侧到内侧的方向直径逐渐减小,使得圆台螺母的拆卸方便易操作。The steel-plastic integrated pre-embedded round table nut includes a steel sleeve and a plastic sleeve located on its outer periphery. The use of plastic materials instead of part of the steel can not only ensure the normal use of the round table nut, but also saves steel to a large extent compared with pure steel round table nuts. Reduce the cost; at the same time, the diameter of the plastic sleeve gradually decreases along the direction from the outside to the inside, making the disassembly of the round table nut convenient and easy to operate.

附图说明Description of drawings

图1为本实用新型钢塑一体预埋圆台螺母的剖视图;Fig. 1 is the cross-sectional view of the steel-plastic integrated pre-embedded round table nut of the present invention;

图2为本实用新型钢塑一体预埋圆台螺母的侧视图;Fig. 2 is a side view of the steel-plastic integrated pre-embedded round table nut of the utility model;

图3为本实用新型钢塑一体预埋圆台螺母另一实施例的侧视图;Fig. 3 is a side view of another embodiment of the steel-plastic integrated pre-embedded round table nut of the present invention;

图4为本实用新型将圆台螺母安装于模板并固定于墙上的示意图;Fig. 4 is the schematic diagram that the utility model is installed on the template and fixed on the wall with the round table nut;

图5为本实用新型将支架固定在圆台螺母的示意图;Fig. 5 is the schematic diagram that the utility model is fixed on the bracket on the round table nut;

图6为本实用新型采用钢塑一体预埋圆台螺母的施工方法流程图;Fig. 6 is the flow chart of the construction method of the utility model adopting the steel-plastic integrated pre-embedded round table nut;

图中,1—圆台螺母、2—钢套筒、3—塑胶套、4—凸起、5—凹槽、6—安装孔、7—旋紧接口、8—模板、9—预埋螺杆、10—螺栓、11—支架、12—垫片、13—水平操作平台。In the figure, 1—round nut, 2—steel sleeve, 3—plastic sleeve, 4—protrusion, 5—groove, 6—installation hole, 7—tightening interface, 8—template, 9—embedded screw, 10—bolt, 11—support, 12—gasket, 13—horizontal operating platform.

具体实施方式detailed description

下面结合附图和具体实施例对本实用新型做进一步的详细说明。Below in conjunction with accompanying drawing and specific embodiment the utility model is described in further detail.

如图1,本实用新型钢塑一体预埋圆台螺母1包括钢套筒2及位于钢套筒2外周的塑胶套3,塑胶套3与钢套筒2对应位置处分别设有凸起4或凹槽5相配合,将塑胶套3固定于钢套筒2,在本实施例中,塑胶套3的内壁设有多个凸起4,对应的钢套筒2的外壁设有多个凹槽5,凸起4进入凹槽5内相固定。钢塑一体圆台螺母1相比纯钢制圆台螺母则更加节约材料,造价更低。As shown in Figure 1, the steel-plastic integrated pre-embedded round table nut 1 of the utility model includes a steel sleeve 2 and a plastic sleeve 3 located on the outer periphery of the steel sleeve 2, and the corresponding positions of the plastic sleeve 3 and the steel sleeve 2 are respectively provided with protrusions 4 or The grooves 5 cooperate to fix the plastic sleeve 3 to the steel sleeve 2. In this embodiment, the inner wall of the plastic sleeve 3 is provided with a plurality of protrusions 4, and the outer wall of the corresponding steel sleeve 2 is provided with a plurality of grooves. 5. The protrusion 4 enters the groove 5 and is fixed. The steel-plastic integrated round table nut 1 is more material-saving and lower in cost than the pure steel round table nut.

钢套筒2一般采用优质碳素结构钢或其他形式经检验确定符合要求的钢材,钢套筒2的加工及性能必须符合《钢筋机械连接通用技术规程》JGJ107-2010相关要求。外围塑胶套3材质的选用应遵循物美价廉的原则,根据不同荷载的要求,选用力学性能满足荷载要求的原材,塑料的加工及性能必须符合GB1039-79塑料力学性能试验方法总则相关要求。The steel sleeve 2 is generally made of high-quality carbon structural steel or other forms of steel that have been inspected and determined to meet the requirements. The processing and performance of the steel sleeve 2 must meet the relevant requirements of JGJ107-2010 "General Technical Regulations for Mechanical Connection of Reinforced Bars". The selection of materials for the peripheral plastic sleeve 3 should follow the principle of high quality and low price. According to the requirements of different loads, raw materials whose mechanical properties meet the load requirements should be selected. The processing and performance of plastics must meet the relevant requirements of GB1039-79 General Rules for Testing Methods of Mechanical Properties of Plastics.

钢套筒2中间具有安装孔6供螺栓插入安装,安装孔6的外侧直径大于内侧直径,直径较大的外侧部位供螺栓插入固定,如图2,在本实施例中,安装孔6外侧的旋紧接口7成十字形,机加工容易,可配置一把专用的十字板小工具(相当于十字口的螺丝刀),现场操作;在其它实施例中,如图3,旋紧接口7也可以为机械加工内六角形,加工稍难,可采用内六角螺栓的机床加工,购买通用型的“六角匙”,采购方便,操作便利。There is a mounting hole 6 in the middle of the steel sleeve 2 for bolt insertion and installation. The outer diameter of the mounting hole 6 is larger than the inner diameter, and the outer part with a larger diameter is used for bolt insertion and fixing, as shown in Figure 2. In this embodiment, the outer diameter of the mounting hole 6 is The tightening interface 7 is cross-shaped, easy to machine, and can be equipped with a special cross plate tool (equivalent to a cross-shaped screwdriver) for on-site operation; in other embodiments, as shown in Figure 3, the tightening interface 7 can also be It is a bit difficult to machine the inner hexagon. It can be processed by the machine tool of the inner hexagonal bolt, and the general-purpose "hexagonal key" can be purchased, which is convenient to purchase and easy to operate.

塑胶套3沿从外侧到内侧的方向直径逐渐减小,使得圆台螺母1的拆卸方便易操作。The diameter of the plastic sleeve 3 decreases gradually along the direction from the outside to the inside, so that the disassembly of the table nut 1 is convenient and easy to operate.

如图4至图6,本实用新型采用上述钢塑一体预埋圆台螺母的施工方法包括如下步骤:As shown in Fig. 4 to Fig. 6, the construction method of the utility model adopting the above-mentioned steel-plastic integrated pre-embedded round table nut includes the following steps:

步骤一:支模,为保证圆台螺母1位置的准确性,在支模前需在模板8的预定位置开设圆孔,圆孔的大小由螺栓直径而定,将已开好圆孔的模板8安装到墙上。因预埋圆台螺母1是固定在模板8上的,所以此方法还可以确保浇筑过程因模板8胀模而将预埋件埋入混凝土中。Step 1: Set up the mold. In order to ensure the accuracy of the position of the round table nut 1, it is necessary to open a round hole at the predetermined position of the template 8 before the mold is set up. The size of the round hole is determined by the diameter of the bolt. The template 8 with the round hole already opened Mount to the wall. Because the pre-embedded cone nut 1 is fixed on the template 8, so this method can also ensure that the embedded parts are embedded in the concrete due to the expansion of the template 8 during the pouring process.

步骤二:校正模板8的位置,固定圆台螺母1、螺杆9前需校正模板8,若安装完预埋螺杆9及螺栓10后再校正模板8,可能会出现预埋螺杆9与钢筋碰撞情况。Step 2: Correct the position of the template 8. Before fixing the round table nut 1 and screw 9, the template 8 needs to be corrected. If the embedded screw 9 and bolt 10 are installed and then the template 8 is corrected, the embedded screw 9 may collide with the steel bar.

步骤三:将预埋螺杆9及圆台螺母1通过螺栓10固定在模板8的面板上,并在圆台螺母1外侧涂黄油,方便圆台螺母1拆卸重复利用。Step 3: Fix the pre-embedded screw rod 9 and the round table nut 1 on the panel of the formwork 8 through bolts 10, and apply butter on the outside of the round table nut 1 to facilitate the disassembly and reuse of the round table nut 1.

步骤四:在墙上浇注混凝土,浇筑混凝土时应避免将振捣棒直接接触预埋螺杆9及圆台螺母1,避免出现预埋螺杆9与圆台螺母1松动现象。Step 4: Pouring concrete on the wall. When pouring concrete, avoid direct contact of the vibrating rod with the embedded screw 9 and the round nut 1 to avoid loosening of the embedded screw 9 and the round nut 1.

步骤五:拆除模板8外侧的螺栓10,拆除下的螺栓10需定期进行检查并保养,保证螺栓10的安全性及使用性能。Step 5: Remove the bolts 10 on the outside of the formwork 8. The removed bolts 10 need to be inspected and maintained regularly to ensure the safety and performance of the bolts 10.

步骤六:拆除模板8;Step 6: Remove formwork 8;

步骤七:通过螺栓10将支架11固定在圆台螺母1上,上螺栓10时需增设垫片12,支架11搭设水平操作平台13,供下一层模板8安装时使用。Step 7: Fix the support 11 on the round table nut 1 with bolts 10, add gaskets 12 when installing the bolts 10, set up a horizontal operating platform 13 on the support 11, and use it for the installation of the next layer of formwork 8.

步骤八:在水平操作平台13上安装模板8,完成浇筑后拆除模板8,拆除支架11,并将圆台螺母1拆下,然后循环上述步骤。Step 8: Install the formwork 8 on the horizontal operating platform 13, remove the formwork 8 after pouring, remove the bracket 11, and remove the round table nut 1, and then repeat the above steps.

本实用新型预埋圆台螺母工艺是在构件浇筑混凝土前,在预先确定的位置上安装圆台螺母1及预埋螺杆9,在预埋圆台螺母1的直径较大的端面对应模板8位置开设圆孔,圆孔直径根据螺栓10直径确定,通过拧紧模板8外侧的螺栓10将圆台螺母1固定在模板8上,并在圆台螺母1的侧面涂上黄油,以便圆台螺母1拆卸再利用,待浇筑完该层混凝土后,利用螺栓10将支架11固定在已埋设的圆台螺母1上,为下一层支模提供平台。The pre-embedded round table nut process of the utility model is to install the round table nut 1 and the pre-embedded screw rod 9 at a predetermined position before the component is poured into concrete, and open a round hole at the position corresponding to the template 8 on the end face of the pre-embedded round table nut 1 with a larger diameter. The diameter of the round hole is determined according to the diameter of the bolt 10. By tightening the bolt 10 on the outside of the template 8, the round table nut 1 is fixed on the template 8, and the side of the round table nut 1 is coated with butter so that the round table nut 1 can be disassembled and reused. After this layer of concrete, bolts 10 are used to fix the bracket 11 on the embedded auger nut 1 to provide a platform for the next layer of formwork.

与现有技术相比,本专利技术方案具有以下技术优点:以M24圆台螺母为例,原纯钢圆台螺母需采用直径75mm的圆钢棒料、长度75mm加工,耗用钢料重量约2.36kg/件;而同样M24型钢塑一体圆台螺母,只需采用直径40mm的钢棒料、长度75mm加工,钢材重量约0.74kg/件。原纯钢圆台螺母的毛坯钢棒料:2.6kg/件;钢塑一体圆台螺母的毛坯钢料仅:0.74kg/件,只是原坯料的28.5%,效果相当显著,因此可以很大程度上减少钢材用量,节约成本。Compared with the existing technology, this patented technical solution has the following technical advantages: Taking the M24 round table nut as an example, the original pure steel round table nut needs to be processed with a round steel bar with a diameter of 75mm and a length of 75mm, and the weight of the steel material consumed is about 2.36kg / piece; while the same M24 steel-plastic integrated round table nut only needs to be processed with a steel bar with a diameter of 40mm and a length of 75mm, and the weight of the steel is about 0.74kg/piece. The rough steel bar of the original pure steel round table nut: 2.6kg/piece; the rough steel material of the steel-plastic integrated round table nut is only: 0.74kg/piece, which is only 28.5% of the original billet. The effect is quite significant, so it can be greatly reduced The amount of steel used saves costs.

以上实施例仅用以说明本实用新型的技术方案而非限制,尽管参照较佳实施例对本实用新型进行了详细说明,本领域技术人员应当理解,可以对本实用新型的技术方案进行修改或者等同替换,而不脱离本技术方案的宗旨和范围,其均应涵盖在本实用新型的权利要求范围内。The above embodiments are only used to illustrate the technical solution of the utility model without limitation. Although the utility model has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solution of the utility model can be modified or equivalently replaced , without departing from the purpose and scope of the technical solution, which should be covered by the scope of the claims of the present utility model.

Claims (3)

1.一种钢塑一体预埋圆台螺母,其特征在于,包括:钢套筒及位于所述钢套筒外周的塑胶套,所述塑胶套与所述钢套筒对应位置处分别设有凸起或凹槽相配合,将所述塑胶套固定于所述钢套筒,所述钢套筒中间具有安装孔供螺栓插入,所述安装孔的外侧直径大于内侧直径,所述塑胶套沿从外侧到内侧的方向直径逐渐减小。1. A steel-plastic integrated pre-embedded round table nut, characterized in that it comprises: a steel sleeve and a plastic sleeve positioned at the outer periphery of the steel sleeve, and the corresponding positions of the plastic sleeve and the steel sleeve are respectively provided with convex holes. The plastic sleeve is fixed on the steel sleeve by matching with the groove or the groove. There is a mounting hole in the middle of the steel sleeve for the bolt to be inserted. The outer diameter of the mounting hole is larger than the inner diameter. The diameter gradually decreases from the lateral to the medial direction. 2.根据权利要求1所述的钢塑一体预埋圆台螺母,其特征在于:所述塑胶套的内壁设有多个凸起,对应的所述钢套筒设有多个凹槽,所述凸起进入所述凹槽内相固定。2. The steel-plastic integrated pre-embedded round table nut according to claim 1, characterized in that: the inner wall of the plastic sleeve is provided with a plurality of protrusions, and the corresponding steel sleeve is provided with a plurality of grooves. The protrusion enters the groove and is fixed. 3.根据权利要求1所述的钢塑一体预埋圆台螺母,其特征在于:所述安装孔外侧的旋紧接口成十字形或内六角形。3. The steel-plastic integrated pre-embedded round table nut according to claim 1, characterized in that: the tightening interface on the outside of the installation hole is in the shape of a cross or an inner hexagon.
CN201520738951.9U 2015-09-22 2015-09-22 Integrative pre -buried round platform nut is moulded to steel Expired - Lifetime CN205012470U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105155679A (en) * 2015-09-22 2015-12-16 中交四航局第三工程有限公司 Integral steel-plastic pre-embedded circular truncated cone nut and construction method thereof
TWI706073B (en) * 2018-09-25 2020-10-01 陽程科技股份有限公司 Pre-embedded nut member and preparation method thereof, and concrete member with pre-embedded nut hole

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105155679A (en) * 2015-09-22 2015-12-16 中交四航局第三工程有限公司 Integral steel-plastic pre-embedded circular truncated cone nut and construction method thereof
TWI706073B (en) * 2018-09-25 2020-10-01 陽程科技股份有限公司 Pre-embedded nut member and preparation method thereof, and concrete member with pre-embedded nut hole

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