CN205011808U - Flat local thermal treatment of bayonet takeover or heating frock - Google Patents

Flat local thermal treatment of bayonet takeover or heating frock Download PDF

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Publication number
CN205011808U
CN205011808U CN201520434189.5U CN201520434189U CN205011808U CN 205011808 U CN205011808 U CN 205011808U CN 201520434189 U CN201520434189 U CN 201520434189U CN 205011808 U CN205011808 U CN 205011808U
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China
Prior art keywords
fixing frame
infrared heating
heating device
electric infrared
connecting pipe
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Expired - Lifetime
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CN201520434189.5U
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Chinese (zh)
Inventor
杨惠勤
王璐达
白旭东
罗钧义
周波
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Shanghai Boiler Works Co Ltd
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Shanghai Boiler Works Co Ltd
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Abstract

The utility model provides a flat local thermal treatment of bayonet takeover or heating frock, a serial communication port, including electric infrared heating device and heat -insulating material, electric infrared heating device and heat -insulating material pass through fixing device and fix in the welding seam department that takes over, electric infrared heating unit bit in the welding seam side of taking over, heat -insulating material wraps up outside electric infrared heating device. The utility model discloses other work that can avoid the operation of spot welding in the past and extend have from this improved production efficiency, have reduced manufacturing cost, and convenient to use is through the fixed and dismantlement of bolt and nut mode to can use repeatedly, very the environmental protection.

Description

一种平插入式接管局部热处理或加热工装A kind of local heat treatment or heating tooling for flat insert type connection pipe

技术领域technical field

本实用新型涉及一种平插入式接管局部热处理或加热工装,用于对接管进行局部热处理或加热。The utility model relates to a local heat treatment or heating tooling for a flat insert type connecting pipe, which is used for carrying out local heat treatment or heating on the connecting pipe.

背景技术Background technique

压力容器在进行制造时,根据GB150-2011及其他相关标准要求,部分材料需在焊后进行消除应力热处理。由于产品制造顺序的限制,有些接管的焊缝无法同其他筒体焊缝一起进行大炉整体热处理,因此,需要对此类接管单独进行局部热处理。During the manufacture of pressure vessels, according to GB150-2011 and other relevant standards, some materials need to undergo stress relief heat treatment after welding. Due to the limitation of the product manufacturing sequence, the welds of some nozzles cannot be heat treated together with other cylinder welds. Therefore, local heat treatment for such nozzles is required.

通常,在进行局部热处理之前,会使用点焊方式在产品接管焊缝附近固定局部热处理的加热装置,但这种通过焊接的安装方式并不方便,一旦热处理结束,还需将加热装置拆除,并对点焊部位进行打磨、修平以及必要的无损检验。Usually, spot welding is used to fix the heating device for local heat treatment near the welding seam of the product joint before local heat treatment, but this installation method by welding is inconvenient. Once the heat treatment is completed, the heating device needs to be removed and replaced. Grinding, smoothing and necessary non-destructive inspection of spot welded parts.

发明内容Contents of the invention

本实用新型的目的是提供一种平插入式接管局部热处理或加热用工装,以避免以往点焊操作以及由此引申的其它工作,提高生产效率,降低制造成本。The purpose of this utility model is to provide a kind of tooling for local heat treatment or heating of a flat insert type connecting pipe, so as to avoid the previous spot welding operation and other work derived from it, improve production efficiency and reduce manufacturing cost.

为了达到上述目的,本实用新型提供了一种平插入式接管局部热处理或加热工装,其特征在于,包括电红外加热装置和绝热材料,所述的电红外加热装置和绝热材料通过固定装置固定在接管的焊缝处,电红外加热装置位于接管的焊缝侧面,绝热材料包裹在电红外加热装置外。In order to achieve the above purpose, the utility model provides a local heat treatment or heating tool for a flat insert type connecting pipe, which is characterized in that it includes an electric infrared heating device and a heat insulating material, and the electric infrared heating device and heat insulating material are fixed on the At the welding seam of the connecting pipe, the electric infrared heating device is located on the side of the welding seam of the connecting pipe, and the heat insulating material is wrapped outside the electric infrared heating device.

优选地,所述的固定装置包括连接件、第一固定架和第二固定架,接管、电红外加热装置和绝热材料位于第一固定架和第二固定架之间,第一固定架支撑在接管的远离焊缝的一端,连接件设于第一固定架、接管、电红外加热装置、绝热材料和第二固定架的中部,连接件的一端与第二固定架连接,连接件的另一端与螺母螺纹连接,所述的螺母设于第一固定架的外侧。Preferably, the fixing device includes a connector, a first fixing frame and a second fixing frame, the connecting pipe, the electric infrared heating device and the heat insulating material are located between the first fixing frame and the second fixing frame, and the first fixing frame is supported on The end of the connecting pipe away from the weld seam, the connecting piece is arranged in the middle of the first fixing frame, the connecting pipe, the electric infrared heating device, the heat insulating material and the second fixing frame, one end of the connecting piece is connected with the second fixing frame, and the other end of the connecting piece It is threadedly connected with the nut, and the nut is arranged on the outside of the first fixing frame.

优选地,所述的连接件为外表面有螺纹的圆钢或钢管。Preferably, the connecting piece is round steel or steel pipe with threads on the outer surface.

优选地,所述的第一固定架和第二固定架由钢板或型钢构成,为十字形或米字形。Preferably, the first fixing frame and the second fixing frame are made of steel plates or section steels, and are in the shape of a cross or a square.

优选地,所述的电红外加热装置为由一片或多片加热元器件组成的圆环形或类环形。Preferably, the electric infrared heating device is an annular or quasi-annular shape composed of one or more heating elements.

更优选地,所述的电红外加热装置的内径>35mm,其上限与接管内径相等,外径>100mm。More preferably, the inner diameter of the electric infrared heating device is greater than 35 mm, the upper limit thereof is equal to the inner diameter of the connecting pipe, and the outer diameter is greater than 100 mm.

与现有技术相比,本实用新型的有益效果是:Compared with the prior art, the beneficial effects of the utility model are:

本实用新型能够避免以往点焊操作以及由此引申的其它工作,提高了生产效率,降低了制造成本,使用方便,通过螺栓螺母方式固定及拆卸,并且可反复使用,非常环保。The utility model can avoid spot welding operations in the past and other work extended therefrom, improves production efficiency, reduces manufacturing costs, is easy to use, is fixed and disassembled by bolts and nuts, can be used repeatedly, and is very environmentally friendly.

附图说明Description of drawings

图1为平插入式接管局部热处理或加热工装结构示意图。Fig. 1 is a schematic diagram of the structure of the local heat treatment or heating tooling of the flat insert type connection pipe.

具体实施方式detailed description

为使本实用新型更明显易懂,兹以优选实施例,并配合附图作详细说明如下。In order to make the utility model more comprehensible, preferred embodiments are described in detail below with accompanying drawings.

实施例Example

如图1所示,为平插入式接管局部热处理或加热工装结构示意图,所述的平插入式接管局部热处理或加热工装包括电红外加热装置4和绝热材料5,所述的电红外加热装置4和绝热材料5通过固定装置固定在接管的焊缝处,电红外加热装置4位于接管的焊缝侧面,绝热材料5包裹在电红外加热装置4外。所述的固定装置包括连接件1、第一固定架3和第二固定架6,接管、电红外加热装置4和绝热材料5位于第一固定架3和第二固定架6之间,第一固定架3支撑在接管的远离焊缝的一端,连接件1设于第一固定架3、接管、电红外加热装置4、绝热材料5和第二固定架6的中部,连接件1的一端与第二固定架6连接,连接件1的另一端与螺母2螺纹连接,所述的螺母2设于第一固定架3的外侧。As shown in Figure 1, it is a schematic structural diagram of the local heat treatment or heating tooling of the flat insertion type connecting pipe. The local heat treatment or heating tooling of the flat insertion type connecting pipe includes an electric infrared heating device 4 and a heat insulating material 5, and the electric infrared heating device 4 And the heat insulating material 5 is fixed on the welding seam of the takeover through the fixing device, the electric infrared heating device 4 is located at the side of the welding seam of the taking over, and the heat insulating material 5 is wrapped outside the electric infrared heating device 4 . The fixing device includes a connecting piece 1, a first fixing frame 3 and a second fixing frame 6, the connecting pipe, the electric infrared heating device 4 and the heat insulating material 5 are located between the first fixing frame 3 and the second fixing frame 6, the first The fixed frame 3 is supported on the end of the connecting pipe away from the weld seam, and the connecting piece 1 is arranged in the middle of the first fixed frame 3, the connecting pipe, the electric infrared heating device 4, the heat insulating material 5 and the second fixed frame 6, and one end of the connecting piece 1 is connected to the middle part of the second fixed frame 6. The second fixing frame 6 is connected, and the other end of the connecting piece 1 is threadedly connected with the nut 2 , and the nut 2 is arranged on the outside of the first fixing frame 3 .

所述的连接件1为外表面有螺纹的钢管,其外径或壁厚的取值只要满足承重和便于装配和提取即可,具体尺寸不作限制。本实施例采用外径为20±1mm的圆钢,长度取值为500±5mm,螺纹长度不作限制可根据实际情况确定。The connecting piece 1 is a steel pipe with threads on the outer surface, and the outer diameter or wall thickness can be selected as long as it meets the load-bearing requirements and is easy to assemble and extract, and the specific size is not limited. In this embodiment, a round steel with an outer diameter of 20±1mm is used, and the length is 500±5mm. The thread length is not limited and can be determined according to the actual situation.

所述的螺母2与连接件1之间采用螺纹连接,并在调节好合适的距离后将第一固定架3锁紧固定。第一固定架3为采用钢板切割、组焊成十字形的支撑架,其钢板的长度、宽度、厚度只要满足支撑要求即可,具体形状、尺寸不作限制。所述的电红外加热装置4形状为圆环形,由多片加热元器件组成,直径的取值范围:内径取值为110±1mm;外径取值为400±5mm。所述的绝热材料5的尺寸需比电红外加热装置4的直径大且满足保温需求即可。所述的第二固定架6采用型钢切割、组焊成“十字形”的托板或托架,其型钢的长度、宽度、厚度只要满足对电加热装置4和绝热材料5的承托作用即可,具体形状、尺寸不作限制。连接件1和第二固定架6之间以焊接方式连接,材料建议选择碳钢。The nut 2 and the connector 1 are threadedly connected, and the first fixing frame 3 is locked and fixed after an appropriate distance is adjusted. The first fixed frame 3 is a support frame which is cut by steel plates and welded into a cross shape. The length, width and thickness of the steel plates can meet the support requirements, and the specific shape and size are not limited. The electric infrared heating device 4 is circular in shape and consists of multiple heating elements. The range of diameters is: the inner diameter is 110±1mm; the outer diameter is 400±5mm. The size of the heat insulating material 5 needs to be larger than the diameter of the electric infrared heating device 4 and meet the requirement of heat preservation. The second fixing frame 6 adopts section steel cutting and welding to form a "cross-shaped" supporting plate or bracket. Yes, the specific shape and size are not limited. The connecting piece 1 and the second fixing frame 6 are connected by welding, and the material is suggested to be carbon steel.

使用时,用螺母2将连接件1和第二固定架6连同第一固定架3、电红外加热装置4、绝热材料5固定在接管上,固定好后进行局部加热或热处理。During use, the connecting piece 1 and the second fixing frame 6 together with the first fixing frame 3, the electric infrared heating device 4, and the heat insulating material 5 are fixed on the connecting pipe with the nut 2, and local heating or heat treatment is carried out after being fixed.

Claims (6)

1.一种平插入式接管局部热处理或加热工装,其特征在于,包括电红外加热装置(4)和绝热材料(5),所述的电红外加热装置(4)和绝热材料(5)通过固定装置固定在接管的焊缝处,电红外加热装置(4)位于接管的焊缝侧面,绝热材料(5)包裹在电红外加热装置(4)外。 1. A local heat treatment or heating tool for a flat insert type connecting pipe, characterized in that it includes an electric infrared heating device (4) and a heat insulating material (5), and the electric infrared heating device (4) and heat insulating material (5) pass through The fixing device is fixed at the welding seam of the connecting pipe, the electric infrared heating device (4) is located at the side of the welding seam of the connecting pipe, and the heat insulating material (5) is wrapped outside the electric infrared heating device (4). 2.如权利要求1所述的平插入式接管局部热处理或加热工装,其特征在于,所述的固定装置包括连接件(1)、第一固定架(3)和第二固定架(6),接管、电红外加热装置(4)和绝热材料(5)位于第一固定架(3)和第二固定架(6)之间,第一固定架(3)支撑在接管的远离焊缝的一端,连接件(1)设于第一固定架(3)、接管、电红外加热装置(4)、绝热材料(5)和第二固定架(6)的中部,连接件(1)的一端与第二固定架(6)连接,连接件(1)的另一端与螺母(2)螺纹连接,所述的螺母(2)设于第一固定架(3)的外侧。 2. The local heat treatment or heating tool for the flat insert type connection pipe according to claim 1, characterized in that, the fixing device includes a connecting piece (1), a first fixing frame (3) and a second fixing frame (6) , the connecting pipe, the electric infrared heating device (4) and the heat insulating material (5) are located between the first fixing frame (3) and the second fixing frame (6), and the first fixing frame (3) is supported on the connecting pipe away from the welding seam At one end, the connecting piece (1) is set in the middle of the first fixing frame (3), the connecting pipe, the electric infrared heating device (4), the heat insulating material (5) and the second fixing frame (6), and one end of the connecting piece (1) It is connected with the second fixing frame (6), and the other end of the connecting piece (1) is threadedly connected with the nut (2), and the nut (2) is arranged on the outside of the first fixing frame (3). 3.如权利要求2所述的平插入式接管局部热处理或加热工装,其特征在于,所述的连接件(1)为外表面有螺纹的圆钢或钢管。 3. The tooling for local heat treatment or heating of flat insert type connecting pipes according to claim 2, characterized in that, the connecting piece (1) is a round steel or steel pipe with threads on the outer surface. 4.如权利要求2所述的平插入式接管局部热处理或加热工装,其特征在于,所述的第一固定架(3)和第二固定架(6)由钢板或型钢构成,为十字形或米字形。 4. The local heat treatment or heating tool for the flat insert type connecting pipe as claimed in claim 2, characterized in that, the first fixing frame (3) and the second fixing frame (6) are made of steel plate or section steel, which are cross-shaped or Mi-shaped. 5.如权利要求1所述的平插入式接管局部热处理或加热工装,其特征在于,所述的电红外加热装置(4)为由一片或多片加热元器件组成的圆环形或类环形。 5. The local heat treatment or heating tool for the flat insert type connecting pipe according to claim 1, characterized in that, the electric infrared heating device (4) is a ring or ring-like shape composed of one or more heating elements . 6.如权利要求5所述的平插入式接管局部热处理或加热工装,其特征在于,所述的电红外加热装置(4)的内径>35mm,其上限与接管内径相等,外径>100mm。 6. The local heat treatment or heating tool of the flat insert type connecting pipe according to claim 5, characterized in that the inner diameter of the electric infrared heating device (4) is >35mm, the upper limit is equal to the inner diameter of the connecting pipe, and the outer diameter is >100mm.
CN201520434189.5U 2015-06-23 2015-06-23 Flat local thermal treatment of bayonet takeover or heating frock Expired - Lifetime CN205011808U (en)

Priority Applications (1)

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CN201520434189.5U CN205011808U (en) 2015-06-23 2015-06-23 Flat local thermal treatment of bayonet takeover or heating frock

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CN201520434189.5U CN205011808U (en) 2015-06-23 2015-06-23 Flat local thermal treatment of bayonet takeover or heating frock

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114959204A (en) * 2022-04-25 2022-08-30 中国航发成都发动机有限公司 Local heat treatment resistance heating element and fixed frock thereof

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114959204A (en) * 2022-04-25 2022-08-30 中国航发成都发动机有限公司 Local heat treatment resistance heating element and fixed frock thereof

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Granted publication date: 20160203