CN205011034U - Strength slagging -off conveying system - Google Patents
Strength slagging -off conveying system Download PDFInfo
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- CN205011034U CN205011034U CN201520694399.8U CN201520694399U CN205011034U CN 205011034 U CN205011034 U CN 205011034U CN 201520694399 U CN201520694399 U CN 201520694399U CN 205011034 U CN205011034 U CN 205011034U
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Abstract
Description
技术领域 technical field
本实用新型属于气力输送技术领域,具体涉及一种新型气力除渣输送系统。 The utility model belongs to the technical field of pneumatic conveying, in particular to a novel pneumatic slag removal conveying system.
背景技术 Background technique
燃煤机组气力除渣系统属于一种气力输送工艺。其常规输送过程为:锅炉的底渣经过破碎后进入过度仓,然后进一步到发送器,最后经过通过气力输送的方式,将落入发送器的底渣输送到渣库。 The pneumatic slag removal system of coal-fired units belongs to a pneumatic conveying process. The conventional conveying process is as follows: the bottom slag of the boiler enters the transition chamber after being crushed, and then further to the sender, and finally, the bottom slag falling into the sender is transported to the slag storage by means of pneumatic conveying.
目前,燃煤机组气力除渣输送系统在国内外燃煤电厂均有广泛应用。然而,现有技术中的气力除渣系统非常不成熟,实践中存在很多问题,例如:第一,输送稳定性差,表现为经常堵管,设备故障率高;第二,能耗高,输送灰气比非常低,多数很难达到10,从而造成除渣的性价比低,甚至还不如机械输送可靠;第三,设备磨损快,由于稀向输送流速高,管道弯头在系统投运不久后就会出现局部磨穿现象,大大增加了维护成本。 At present, the pneumatic slag removal conveying system of coal-fired units is widely used in coal-fired power plants at home and abroad. However, the pneumatic slag removal system in the prior art is very immature, and there are many problems in practice, for example: first, the transportation stability is poor, manifested as frequent pipe blockage, and the equipment failure rate is high; second, the energy consumption is high, and the ash conveying The gas ratio is very low, most of which are difficult to reach 10, resulting in low cost performance for slag removal, and even less reliable than mechanical transportation; third, the equipment wears out quickly, and due to the high flow rate of the dilute direction, the pipe elbow will be broken shortly after the system is put into operation. There will be local wear-through phenomenon, which greatly increases the maintenance cost.
实用新型内容 Utility model content
针对上述技术问题,本实用新型提供一种气力除渣输送系统,从落渣口下方设置一个过度仓,避免底渣对发送器的直接冲击,减少物料对设备的损害,过度仓下连接手动闸板门、膨胀节、进料阀,下部连接除渣专用发送器,发送器配有进料阀、排气阀、流化装置、输送、补气装置等,该新型气力除渣系统的输送灰气比非常高,能耗及设备磨损均低,送料稳定,且不必经常维护。 Aiming at the above-mentioned technical problems, the utility model provides a pneumatic slag removal conveying system. A transition bin is set up below the slag outlet to avoid the direct impact of the bottom slag on the transmitter and reduce material damage to the equipment. A manual brake is connected under the transition bin. Plate door, expansion joint, feed valve, the lower part is connected to the special sender for slag removal, the sender is equipped with feed valve, exhaust valve, fluidization device, conveying, air supply device, etc. The air ratio is very high, the energy consumption and equipment wear are low, the feeding is stable, and it does not need frequent maintenance.
为了实现上述目的,本实用新型的技术方案如下: In order to achieve the above object, the technical scheme of the utility model is as follows:
一种气力除渣输送系统,包括过度仓(1)、流化装置、补气装置及渣库(15);其中,所述过度仓(1)包括进料口(16)、仓下口(17)、手动闸板门(2)、排气阀(14),所述流化装置包括进料阀(18)、发送器(4)、输送管道(9);所述补气装置包括控制箱(6)、空气进入组件(7)、中部进气管(19)、底部进气管(20)、补气管(8);所述渣库(15)包括终端箱(10); A pneumatic slag removal conveying system, comprising a transition bin (1), a fluidization device, an air supply device and a slag storehouse (15); wherein, the transition bin (1) includes a feed inlet (16), a bin lower port ( 17), manual shutter door (2), exhaust valve (14), described fluidization device comprises feed valve (18), sender (4), conveying pipeline (9); Described gas supply device comprises control box (6), air inlet assembly (7), middle air intake pipe (19), bottom air intake pipe (20), air supply pipe (8); the slag storehouse (15) includes a terminal box (10);
其特征在于:所述过度仓(1)进料口(16)与落渣口管道连接,仓下口(17)自上而下依次与手动闸板门(2)、进料阀(18)连接;进料阀(18)与发送器(4)连接;发送器上端与排气阀(14)相连,方便落料时及时置换空气,从而使下料更加顺畅;发送器(4)底部设置有气化底盘(5),通过该气化底盘(5)可使物料充分流化后进入输送管道(9),从而使物料在输送管道(9)内的运行更加流畅;所述补气装置通过控制箱(6)实现实时控制,空气进入组件(7)将进料的压缩空气划分为三路,一路为中部进气管(19),其从发送器(4)的中部进入,一路为底部进气管(20),其从发送器(4)的底部进入,一路为补气管(8),其联通进料的压缩气体,并为输送管道(9)沿途补气;所述输送管道(9)与渣库(15)相连。 It is characterized in that: the feed port (16) of the transition bin (1) is connected to the slag outlet pipe, and the lower port (17) of the bin is sequentially connected with the manual gate (2) and the feed valve (18) from top to bottom. connection; the feed valve (18) is connected with the sender (4); the upper end of the sender is connected with the exhaust valve (14), which is convenient for replacing the air in time during blanking, so as to make the blanking more smooth; the bottom of the sender (4) is set There is a gasification chassis (5), through which the material can be fully fluidized and then enter the delivery pipeline (9), so that the material can run more smoothly in the delivery pipeline (9); the gas supply device The real-time control is realized through the control box (6), and the air inlet component (7) divides the compressed air for feeding into three paths, one path is the middle air intake pipe (19), which enters from the middle of the transmitter (4), and the other path is the bottom Air intake pipe (20), which enters from the bottom of transmitter (4), is an air supply pipe (8) all the way, which communicates with the compressed gas of the feed, and supplies air along the way for the delivery pipeline (9); the delivery pipeline (9 ) is connected with the slag storehouse (15).
进一步的,所述手动闸板门(2)与进料阀(18)之间还设有膨胀节(3),吸收高温的底渣产生的热位移。 Further, an expansion joint (3) is provided between the manual gate (2) and the feed valve (18) to absorb the thermal displacement generated by the high-temperature bottom slag.
进一步的,所述发送器(4)上设有第一料位计(21),可控制每次下料落入仓泵的物料,从而实现输送程序的远程自动化控制。 Further, the transmitter (4) is provided with a first material level gauge (21), which can control the material falling into the bin pump each time, so as to realize the remote automatic control of the conveying procedure.
进一步的,所述补气管(8)为输送管道(9)沿途补气,在输送管道(9)上每隔一段距离设置一个补气点,一直延伸至渣库(15)。 Further, the air supply pipe (8) supplies air along the delivery pipeline (9), and an air supply point is set at intervals on the delivery pipeline (9), extending all the way to the slag storage (15).
进一步的,所述渣库(15)上设有第二料位计(12)和连续料位计(13),可精确控制落入渣库的物料。 Further, the slag storehouse (15) is provided with a second material level gauge (12) and a continuous material level gauge (13), which can accurately control the materials falling into the slag storehouse.
进一步的,所述渣库(15)顶部设有布袋除尘器(11),除去飞入渣库的扬尘,实现系统的经济、环保。 Further, a bag dust collector (11) is installed on the top of the slag storehouse (15) to remove the flying dust flying into the slag storehouse, so as to realize the economy and environmental protection of the system.
本实用新型的优点是: The utility model has the advantages of:
(1)本申请的发送器底部设置有气化底盘,通过该气化底盘可使物料充分流化后进入输送管道,从而使物料在输送管道内的运行更加流畅,有效降低了设备磨损,且极少堵管,避免了经常维护。 (1) The bottom of the sender of the present application is provided with a gasification chassis, through which the material can be fully fluidized and then enter the conveying pipeline, thereby making the material run more smoothly in the conveying pipeline, effectively reducing equipment wear, and There is very little plugging, avoiding frequent maintenance.
(2)本申请的补气装置采用三路配气,彻底解决了现有技术发送器在输送颗粒料面临的补气困难,大大提高了设备的利用效率。 (2) The gas supply device of the present application adopts three-way gas distribution, which completely solves the difficulty of gas supply faced by the transmitter in the prior art when conveying granular materials, and greatly improves the utilization efficiency of the equipment.
(3)本申请在输送管道沿途实施间断式补气,有效解决了大颗粒、大比重的物料沿途沉降的问题,起到了4两拨千斤的作用,实现了20以上的灰气比,输送距离比以前有了很大的提高。相比早期系统难易突破200米输送距离的技术瓶颈而言,本申请可实现不少于1000米的输送距离。 (3) This application implements intermittent air supply along the conveying pipeline, which effectively solves the problem of large particles and large specific gravity materials settling along the way. It has been greatly improved than before. Compared with the technical bottleneck of the early system, which was difficult to break through the 200-meter conveying distance, this application can achieve a conveying distance of no less than 1000 meters.
附图说明 Description of drawings
图1为本实用新型的结构示意图。 Fig. 1 is the structural representation of the utility model.
图中:1过渡仓,2手动闸板门,3膨胀节,4发送器,5气化底盘,6控制箱,7空气进入组件,8补气管,9输送管道,10终端箱,11布袋除尘器,12第二料位计,13连续料位计,14排气阀,15渣库,16进料口,17仓下口,18进料阀,19中部进气管,20底部进气管,21第一料位计。 In the figure: 1 Transition chamber, 2 Manual shutter door, 3 Expansion joint, 4 Transmitter, 5 Gasification chassis, 6 Control box, 7 Air inlet component, 8 Air supply pipe, 9 Conveyor pipe, 10 Terminal box, 11 Bag dust removal device, 12 second material level gauge, 13 continuous material level gauge, 14 exhaust valve, 15 slag storage, 16 feed inlet, 17 warehouse lower port, 18 feed valve, 19 middle inlet pipe, 20 bottom inlet pipe, 21 The first level gauge.
具体实施方式 detailed description
为了使本实用新型实现的技术手段、创作特征、达成目的与功效易于明白了解,下面结合具体图示,进一步阐述本实用新型。 In order to make the technical means, creative features, goals and effects achieved by the utility model easy to understand, the utility model will be further elaborated below in conjunction with specific illustrations.
参见图1,本申请所述的新型气力除渣输送系统,包括过度仓1、流化装置、补气装置及渣库15;其中,所述过度仓1包括进料口16、仓下口17、手动闸板门2、排气阀14,所述流化装置包括进料阀18、发送器4、输送管道9;所述补气装置包括控制箱6、空气进入组件7、中部进气管19、底部进气管20、补气管8;所述渣库15包括终端箱10;所述过度仓1进料口16与落渣口管道连接,仓下口17自上而下依次与手动闸板门2、进料阀18、发送器4连接;发送器上端与排气阀14相连,方便落料时及时置换空气,从而使下料更加顺畅;发送器4底部设置有气化底盘5,通过该气化底盘5可使物料充分流化后进入输送管道9,从而使物料在输送管道9内的运行更加流畅;所述补气装置通过控制箱6实现实时控制,空气进入组件7将进料的压缩空气划分为三路,一路为中部进气管19,其从发送器4的中部进入,一路为底部进气管20,其从发送器4的底部进入,一路为补气管8,其联通进料的压缩气体,并为输送管道9沿途补气;所述输送管道9与渣库15相连。 Referring to Fig. 1, the new pneumatic slag removal conveying system described in the present application includes a transition bin 1, a fluidization device, an air supply device and a slag storehouse 15; wherein, the transition bin 1 includes a feed port 16 and a bin lower port 17 , manual shutter door 2, exhaust valve 14, the fluidization device includes a feed valve 18, a sender 4, a delivery pipeline 9; , bottom air intake pipe 20, air supply pipe 8; the slag storehouse 15 includes a terminal box 10; the feed port 16 of the transition storehouse 1 is connected to the slag discharge port pipeline, and the storehouse lower port 17 is sequentially connected with the manual shutter door from top to bottom 2. The feed valve 18 is connected to the transmitter 4; the upper end of the transmitter is connected to the exhaust valve 14, which facilitates the timely replacement of air during blanking, thereby making the blanking smoother; the bottom of the transmitter 4 is provided with a gasification chassis 5, through which The gasification chassis 5 can make the material fully fluidized and then enter the conveying pipeline 9, so that the material can run more smoothly in the conveying pipeline 9; the air supply device realizes real-time control through the control box 6, and the air entering the component 7 will feed the The compressed air is divided into three paths, one path is the middle air intake pipe 19, which enters from the middle of the transmitter 4, the other path is the bottom intake pipe 20, which enters from the bottom of the transmitter 4, and the other path is the air supply pipe 8, which is connected to the feeder. Compress the gas and supply gas along the way for the delivery pipeline 9; the delivery pipeline 9 is connected with the slag storage 15.
发送器4上设有排气阀14,方便落料时,能够及时置换发送器的空气,让下料比较顺畅;为了精确控制每次下料落入仓泵的物料,发送器4上设有第一料位计21,以此来实现输送程序的远程自动化控制。所述手动闸板门2与进料阀18之间还设有膨胀节3,吸收高温的底渣产生的热位移。进一步的,所述补气管8为输送管道9沿途补气,在输送管道9上每隔一段距离设置一个补气点,一直延伸至渣库15,此方法有效解决了大颗粒、大比重的物料沿途沉降的问题,起到了4两拨千斤的作用,实现了20以上的灰气比,输送距离比以前有了很大的提高。所述渣库(15)上设有第二料位计(12)和连续料位计(13),可精确控制落入渣库的物料。此外,渣库(15)顶部还设有布袋除尘器(11),除去飞入渣库的扬尘,实现系统的经济、环保。 There is an exhaust valve 14 on the transmitter 4, which can replace the air in the transmitter in time when it is convenient for blanking, so that the material can be unloaded more smoothly; in order to accurately control the material that falls into the warehouse pump each time, the transmitter 4 is equipped with The first material level gauge 21 is used to realize the remote automatic control of the conveying program. An expansion joint 3 is also provided between the manual gate 2 and the feed valve 18 to absorb the thermal displacement generated by the high-temperature bottom slag. Further, the air supply pipe 8 is used to supply air along the delivery pipeline 9, and an air supply point is set at intervals on the delivery pipeline 9, extending to the slag storage 15. This method effectively solves the problem of large particles and large specific gravity materials. The problem of settlement along the way has played the role of 4 liang of weight, and achieved a gray-air ratio of more than 20, and the transportation distance has been greatly improved compared with before. The slag storehouse (15) is provided with a second material level gauge (12) and a continuous material level gauge (13), which can precisely control the materials falling into the slag storehouse. In addition, a bag filter (11) is provided on the top of the slag storage (15) to remove the flying dust flying into the slag storage, so as to realize the economy and environmental protection of the system.
本申请设计科学,布局合理,利用流化装置、补气装置的协同作用,彻底解决了现有技术发送器在输送颗粒料面临的补气困难,大大提高了设备的利用效率,同时有效降低了设备磨损,且极少堵管,避免了经常维护。 The design of this application is scientific, the layout is reasonable, and the synergistic effect of the fluidization device and the gas supply device is used to completely solve the difficulty of gas supply faced by the transmitter in the prior art when conveying granular materials, greatly improving the utilization efficiency of the equipment, and effectively reducing the The equipment is worn out, and the pipes are rarely blocked, which avoids frequent maintenance.
以上显示和描述了本实用新型的基本原理、主要特征和本实用新型的优点。本行业的技术人员应该了解,本实用新型不受上述实施例的限制,上述实施例和说明书中描述的只是本实用新型的原理,在不脱离本实用新型精神和范围的前提下本实用新型还会有各种变化和改进,这些变化和改进都落入要求保护的本实用新型的范围内。本实用新型要求的保护范围由所附的权利要求书及其等同物界定。 The basic principles, main features and advantages of the present utility model have been shown and described above. Those skilled in the industry should understand that the utility model is not limited by the above-mentioned embodiments. The above-mentioned embodiments and descriptions describe only the principle of the utility model. There will be various changes and improvements, and these changes and improvements all fall within the scope of the claimed utility model. The protection scope required by the utility model is defined by the appended claims and their equivalents.
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| CN201520694399.8U CN205011034U (en) | 2015-09-09 | 2015-09-09 | Strength slagging -off conveying system |
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| CN201520694399.8U CN205011034U (en) | 2015-09-09 | 2015-09-09 | Strength slagging -off conveying system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105110015A (en) * | 2015-09-09 | 2015-12-02 | 上海隆麦机械设备工程有限公司 | Pneumatic force slag removal conveying system |
| CN116812560A (en) * | 2023-08-31 | 2023-09-29 | 江苏希诚新材料科技有限公司 | Pneumatic conveying device for carbon nano powder |
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2015
- 2015-09-09 CN CN201520694399.8U patent/CN205011034U/en not_active Expired - Fee Related
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105110015A (en) * | 2015-09-09 | 2015-12-02 | 上海隆麦机械设备工程有限公司 | Pneumatic force slag removal conveying system |
| CN116812560A (en) * | 2023-08-31 | 2023-09-29 | 江苏希诚新材料科技有限公司 | Pneumatic conveying device for carbon nano powder |
| CN116812560B (en) * | 2023-08-31 | 2023-11-21 | 江苏希诚新材料科技有限公司 | A carbon nanopowder pneumatic conveying device |
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