CN205008411U - Hot extrusion die of cantilever frame - Google Patents
Hot extrusion die of cantilever frame Download PDFInfo
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- CN205008411U CN205008411U CN201520749186.0U CN201520749186U CN205008411U CN 205008411 U CN205008411 U CN 205008411U CN 201520749186 U CN201520749186 U CN 201520749186U CN 205008411 U CN205008411 U CN 205008411U
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Abstract
本实用新型涉及一种悬臂框架的热挤压模具,包括自前至后依次叠加设置的上模和下模,其特征是:所述下模设有焊合室、型腔和出口,型腔的形状与凹槽悬臂框架铝型材的外形轮廓一致;在所述焊合室对应于型腔中部的位置设置阻留台;所述上模上设置与型腔两侧凹槽分别对应的方头模芯和9个呈中心对称分布的分流孔,该9个分流孔由10个分流桥分隔开。在对应于所述下模的型腔两侧的凹槽正上方的分流孔的进料端内侧铣沉形成铣沉槽,该分流孔进料端的外侧设置外扩棒。本实用新型能够在相对较小的挤压机上有效生产凹槽悬臂框架管类型材,该挤压模具的悬臂不易挤塌,不易偏壁,挤压时开口稳定,前面变化不大。
The utility model relates to a hot extrusion die for a cantilever frame, which comprises an upper die and a lower die which are sequentially arranged from front to back, and is characterized in that: the lower die is provided with a welding chamber, a cavity and an outlet, and the cavity The shape is consistent with the profile of the grooved cantilever frame aluminum profile; a retaining table is set at the position corresponding to the middle of the cavity in the welding chamber; square head molds corresponding to the grooves on both sides of the cavity are set on the upper mold The core and 9 distribution holes are symmetrically distributed in the center, and the 9 distribution holes are separated by 10 distribution bridges. A milling sinker is formed on the inner side of the feed end of the split hole directly above the grooves on both sides of the die cavity corresponding to the lower mold, and an external expansion rod is arranged outside the feed end of the split hole. The utility model can effectively produce grooved cantilever frame tubular materials on a relatively small extruder, the cantilever of the extrusion die is not easy to collapse, and is not easy to deviate from the wall, the opening is stable during extrusion, and the front face changes little.
Description
技术领域 technical field
本实用新型涉及一种热挤压模具,尤其是一种凹槽悬臂框架铝型材的热挤压模具,属于模具加工技术领域。 The utility model relates to a hot extrusion die, in particular to a hot extrusion die for a grooved cantilever frame aluminum profile, which belongs to the technical field of die processing.
背景技术 Background technique
随着社会的不断发展,市场需求的不断变化,市场竞争越演越烈,这时一种高质量、高标准的大悬臂框架管在市场上尤为紧缺,如图1所示,主要用于蔬菜大棚。从而给模具制造商带来了巨大商机,很多厂家都在行动,但是做出来的产品却很难达到客户的要求,而且自身成本居高不下,模具极易报废。众所周知,大悬臂框架热挤压模具在挤压时弹性变形非常大,平面度很难保证。尤其前后变化大开口不稳定,易偏壁,悬臂处很容易挤偏挤塌这是导致模具报废的关键原因之一。此类模具本身断面较长宽,其模具强度和寿命问题严重,一直以来,悬臂框架模具就是本行业内报废率较高的品种。要解决此类问题最好是上大型挤压机,但目前国内大型挤压机并不是很普及,许多型材厂并不具备大型挤压机生产条件。所以很大程度来说还是要从模具的设计上想办法来解决以上问题。 With the continuous development of society, the constant change of market demand, and the intensification of market competition, a high-quality, high-standard large cantilever frame tube is particularly scarce in the market, as shown in Figure 1, which is mainly used for vegetables greenhouse. As a result, huge business opportunities have been brought to mold manufacturers. Many manufacturers are taking action, but the products they make are difficult to meet customer requirements, and their own costs remain high, and molds are easily scrapped. As we all know, the elastic deformation of the large cantilever frame hot extrusion die is very large during extrusion, and the flatness is difficult to guarantee. In particular, the front and rear changes of the large opening are unstable, easy to deviate from the wall, and the cantilever is easy to be deflected and collapsed. This is one of the key reasons for the scrapping of the mold. This type of mold itself has a long and wide cross-section, and its mold strength and life are serious. For a long time, the cantilever frame mold has a high scrap rate in the industry. To solve this kind of problem, it is best to use a large-scale extrusion machine, but at present, large-scale extrusion machines are not very popular in China, and many profile factories do not have the production conditions for large-scale extrusion machines. So to a large extent, it is still necessary to find a way to solve the above problems from the design of the mold.
发明内容 Contents of the invention
本实用新型的目的是克服现有技术中存在的不足,提供一种悬臂框架的热挤压模具,可以防止挤塌,偏壁,挤压生产稳定且寿命长。 The purpose of the utility model is to overcome the deficiencies in the prior art, and provide a hot extrusion die with a cantilever frame, which can prevent collapse, wall deviation, stable extrusion production and long service life.
按照本实用新型提供的技术方案,所述悬臂框架的热挤压模具,包括自前至后依次叠加设置的上模和下模,其特征是:所述下模设有焊合室、型腔和出口,型腔的形状与凹槽悬臂框架铝型材的外形轮廓一致;在所述焊合室对应于型腔中部的位置设置阻留台;所述上模上设置与型腔两侧凹槽分别对应的方头模芯和9个呈中心对称分布的分流孔,该9个分流孔由10个分流桥分隔开。 According to the technical solution provided by the utility model, the hot extrusion die of the cantilever frame includes an upper die and a lower die which are arranged sequentially from front to back, and is characterized in that: the lower die is provided with a welding chamber, a cavity and At the exit, the shape of the cavity is consistent with the profile of the grooved cantilever frame aluminum profile; a retaining table is set at the position corresponding to the middle of the cavity in the welding chamber; The corresponding square head mold core and 9 distribution holes are distributed symmetrically in the center, and the 9 distribution holes are separated by 10 distribution bridges.
进一步的,在对应于所述下模的型腔两侧的凹槽正上方的分流孔的进料端内侧铣沉形成铣沉槽,该分流孔进料端的外侧设置外扩棒。 Further, a milling sinker is formed on the inner side of the feed end of the split hole directly above the grooves on both sides of the die cavity corresponding to the lower mold, and an external expansion rod is arranged outside the feed end of the split hole.
进一步的,所述上模出料端设置沉桥。 Further, a sinker bridge is set at the discharge end of the upper mold.
进一步的,在所述上模上钻有热处理工艺孔。 Further, heat treatment process holes are drilled on the upper mold.
进一步的,所述上模和下模通过螺丝和销钉紧配。 Further, the upper mold and the lower mold are tightly matched by screws and pins.
本实用新型所述悬臂框架的热挤压模具,能够在相对较小的挤压机上有效生产凹槽悬臂框架管类型材,使用9孔以中心对称均匀分布,将凹槽放在分流孔直冲,使10个桥位得到均匀的受力,模芯角位用桥位拉住,下模焊合室内增加阻水块,生产出一种悬臂不易挤塌,不易偏壁,挤压时开口稳定,前面变化不大,寿命长的热挤压模具,从而给市场提供一重高质量高标准的凹槽悬壁框架管型才。 The hot extrusion die of the cantilever frame described in the utility model can effectively produce grooved cantilever frame tubular materials on a relatively small extruder, using 9 holes that are symmetrically and evenly distributed in the center, and the grooves are placed in the diversion holes for direct punching , so that the 10 bridge positions can be evenly stressed, the corners of the mold core are pulled by the bridge positions, and the water-blocking block is added in the welding chamber of the lower mold to produce a cantilever that is not easy to collapse, not easy to deflect the wall, and the opening is stable when extrusion , the front has little change, and the long-life hot extrusion die provides the market with a high-quality and high-standard grooved cantilever frame tube shape.
附图说明 Description of drawings
图1为凹槽悬臂框架铝型材的断面图。 Figure 1 is a cross-sectional view of the aluminum profile of the grooved cantilever frame.
图2为本实用新型所述热挤压模具的主视图。 Fig. 2 is a front view of the hot extrusion die of the present invention.
图3为图2的C-C剖视图。 Fig. 3 is a C-C sectional view of Fig. 2 .
图4为所述上模的主视图。 Fig. 4 is a front view of the upper mold.
图5为图4的A-A剖视图。 FIG. 5 is a cross-sectional view along line A-A of FIG. 4 .
图6为所述下模的主视图。 Fig. 6 is a front view of the lower die.
图7为图6的B-B剖视图。 Fig. 7 is a B-B sectional view of Fig. 6 .
具体实施方式 detailed description
下面结合具体附图对本实用新型作进一步说明。 Below in conjunction with specific accompanying drawing, the utility model is further described.
如图2~图7所示:所述悬臂框架的热挤压模具包括上模1、下模2、分流孔3、铣沉槽4、焊合室5、型腔6、出口7、阻留台8、外扩棒9、方头模芯10、分流桥11等。 As shown in Figures 2 to 7: the hot extrusion die of the cantilever frame includes an upper die 1, a lower die 2, a split hole 3, a milling sink 4, a welding chamber 5, a cavity 6, an outlet 7, a retaining Table 8, external expansion rod 9, square head mold core 10, shunt bridge 11, etc.
如图2、图3所示,本实用新型包括自前至后依次叠加设置的上模1和下模2,上模1和下模2通过两个螺丝和两个销钉紧配。 As shown in Fig. 2 and Fig. 3, the utility model includes an upper mold 1 and a lower mold 2 which are superimposed successively from front to back, and the upper mold 1 and the lower mold 2 are closely matched by two screws and two pins.
如图6、图7所示,所述下模2设有焊合室5、型腔6和出口7,型腔6的形状与图1所示的凹槽悬臂框架铝型材的外形轮廓一致,焊合室5是金属焊合的场所,有助于形成好的表面质量;在所述焊合室5对应于型腔6中部的位置设置阻留台8,该阻留台8位于型腔6两侧的凹槽之间,用于增加下模2的强度。 As shown in Figures 6 and 7, the lower mold 2 is provided with a welding chamber 5, a cavity 6 and an outlet 7, and the shape of the cavity 6 is consistent with the profile of the grooved cantilever frame aluminum profile shown in Figure 1, The welding chamber 5 is a place for metal welding, which helps to form a good surface quality; a holding platform 8 is set in the welding chamber 5 corresponding to the middle of the cavity 6, and the holding platform 8 is located in the cavity 6 Between the grooves on both sides, it is used to increase the strength of the lower mold 2.
如图4、图5所示,所述上模1上设置与型腔6两侧凹槽分别对应的方头模芯10和9个呈中心对称分布的分流孔3,该9个分流孔3由10个分流桥11分隔开;在对应于下模2的型腔6两侧的凹槽正上方的分流孔3的进料端内侧铣沉形成铣沉槽4,该分流孔3进料端的外侧设置外扩棒9,更能合理地分配供料。另外,所述上模1出料端设置沉桥,以增加焊合压力。在所述上模1上还钻有热处理工艺孔。 As shown in Fig. 4 and Fig. 5, the upper mold 1 is provided with a square head mold core 10 corresponding to the grooves on both sides of the cavity 6 and 9 distribution holes 3 symmetrically distributed in the center, and the 9 distribution holes 3 Separated by 10 splitter bridges 11; milling and sinking on the inside of the feed end of the splitter hole 3 directly above the grooves on both sides of the cavity 6 corresponding to the lower mold 2 forms a milling sinker 4, and the splitter hole 3 feeds The outside of the end is provided with an external expansion rod 9, which can distribute the feed more reasonably. In addition, a sinker bridge is set at the discharge end of the upper mold 1 to increase the welding pressure. A heat treatment process hole is also drilled on the upper mold 1 .
本实用新型在使用时,将型腔6的凹槽位放在分流孔里面直冲,这样使方头模芯10用四个桥位拉住,外侧通过扩展的方法来达到供料的平衡。从而使整个断面受力达到均匀,在挤压模芯稳定不易偏摆。这样解决了偏壁的问题。在断面悬臂处下模焊合室内留有阻水台增加下模的强度,在很大程度上解决了下模悬臂处容易挤塌的问题。上模采用扩展方法进料桥位下沉的形式来减轻铝流对上模的直接压力,相对的,铝流的压力被转移到了下模的焊合室,这样一来正好增加了下模的焊合力,又减轻了上模压力,从而解决了大型材在小挤压机上生产的难题。 When the utility model is in use, the groove position of the mold cavity 6 is placed in the diverter hole and punched straight, so that the square head mold core 10 is pulled by four bridge positions, and the outside reaches the balance of feeding by expanding. In this way, the force on the entire section is uniform, and the extrusion core is stable and not easy to deflect. This solves the problem of partial wall. A water blocking table is left in the welding room of the lower mold at the cantilever of the section to increase the strength of the lower mold, which largely solves the problem that the cantilever of the lower mold is easy to collapse. The upper mold adopts the expansion method to reduce the direct pressure of the aluminum flow on the upper mold by sinking the feed bridge position. In contrast, the pressure of the aluminum flow is transferred to the welding chamber of the lower mold, which just increases the pressure of the lower mold. The welding force is reduced, and the pressure of the upper die is reduced, thus solving the problem of large-scale material production on a small extrusion machine.
Claims (5)
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520749186.0U CN205008411U (en) | 2015-09-24 | 2015-09-24 | Hot extrusion die of cantilever frame |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520749186.0U CN205008411U (en) | 2015-09-24 | 2015-09-24 | Hot extrusion die of cantilever frame |
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| CN205008411U true CN205008411U (en) | 2016-02-03 |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127229A (en) * | 2015-09-24 | 2015-12-09 | 江阴市江顺模具有限公司 | Hot extrusion mold of cantilever frame |
| CN108127000A (en) * | 2017-12-22 | 2018-06-08 | 福建省南平铝业股份有限公司 | A kind of thin-wall circular tube extrusion die |
| CN109013737A (en) * | 2018-10-16 | 2018-12-18 | 辽宁忠旺集团有限公司 | A kind of extrusion die of the big wide cut of track vehicle body skirtboard than thin-wall section |
-
2015
- 2015-09-24 CN CN201520749186.0U patent/CN205008411U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105127229A (en) * | 2015-09-24 | 2015-12-09 | 江阴市江顺模具有限公司 | Hot extrusion mold of cantilever frame |
| CN108127000A (en) * | 2017-12-22 | 2018-06-08 | 福建省南平铝业股份有限公司 | A kind of thin-wall circular tube extrusion die |
| CN109013737A (en) * | 2018-10-16 | 2018-12-18 | 辽宁忠旺集团有限公司 | A kind of extrusion die of the big wide cut of track vehicle body skirtboard than thin-wall section |
| CN109013737B (en) * | 2018-10-16 | 2024-05-31 | 辽宁忠旺集团有限公司 | An extrusion die for thin-walled profiles with large width ratio for railway car body skirts |
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| CP01 | Change in the name or title of a patent holder |
Address after: 214423, No. 19 Yumen West Road, Zhouzhuang Town, Wuxi City, Jiangsu, Jiangyin Patentee after: Jiangsu Jiangshun Precision Technology Group Co.,Ltd. Address before: 214423, No. 19 Yumen West Road, Zhouzhuang Town, Wuxi City, Jiangsu, Jiangyin Patentee before: JIANGYIN GIANSUN MOULD Co.,Ltd. |
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| CP01 | Change in the name or title of a patent holder | ||
| CP01 | Change in the name or title of a patent holder |
Address after: 214423 No. 19 Yumen West Road, Zhouzhuang Town, Jiangyin, Wuxi, Jiangsu Patentee after: Jiangsu Jiangshun Precision Technology Group Co.,Ltd. Address before: 214423 No. 19 Yumen West Road, Zhouzhuang Town, Jiangyin, Wuxi, Jiangsu Patentee before: Jiangsu Jiangshun Precision Technology Group Co.,Ltd. |
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| CX01 | Expiry of patent term |
Granted publication date: 20160203 |
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