CN205008237U - Intelligent rice bran separation device - Google Patents

Intelligent rice bran separation device Download PDF

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CN205008237U
CN205008237U CN201520651214.5U CN201520651214U CN205008237U CN 205008237 U CN205008237 U CN 205008237U CN 201520651214 U CN201520651214 U CN 201520651214U CN 205008237 U CN205008237 U CN 205008237U
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rice
sieve
intelligent
sieves
separating device
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李果
邓小明
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Hunan Silver Light Grains & Oils Co ltd
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Hunan Silver Light Grains & Oils Co ltd
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Abstract

The utility model provides an intelligence rice bran separator. The intelligent rice bran separation device comprises a rice box, a filter sieve, a vibrator and an automatic control device, wherein the filter sieve is contained in the rice box, and the automatic control device controls the vibrator to drive the filter sieve to vibrate. But intelligence rice bran separator intelligent adjustment control filter sieve's vibration frequency has improved material separation efficiency and effect, and can realize the change of sieve mesh size, and the separation of the grain of rice and chaff of adaptable different sizes has made things convenient for the separation of broken rice, and broken rice is small in quantity, has also avoided frequently changing the trouble of separating sieve for adapting to the not equidimension grain of rice.

Description

智能米糠分离装置Intelligent rice bran separation device

技术领域technical field

本实用新型涉及食品加工中的物料分离技术,具体为一种可用于稻谷分选的智能米糠分离装置。The utility model relates to a material separation technology in food processing, in particular to an intelligent rice bran separation device which can be used for rice sorting.

背景技术Background technique

在粮食加工中,将稻谷加工成精米的过程中需要去掉外壳以及占总重10%左右的种皮和胚,米糠就是由种皮和胚组成的物料,是稻谷加工的主要副产品。In grain processing, in the process of processing rice into polished rice, it is necessary to remove the shell and the seed coat and embryo accounting for about 10% of the total weight. Rice bran is a material composed of seed coat and embryo, which is the main by-product of rice processing.

现有技术普遍使用的碾米机都同时具有将稻谷进行碾制脱壳和分选去糠两道作业功能,但是,在实际加工过程中,时常会出现“米糠分离不净”、“沙尘多”和“碎米数量较多”的使用缺陷,而这些都直接影响到出米率以及大米的成品质量。The rice mills commonly used in the prior art have the functions of milling and shelling rice and sorting and removing bran. However, in the actual processing process, "rice bran separation is not clean" and "sand dust The use defects of "too much" and "a large amount of broken rice" directly affect the yield of rice and the quality of finished rice.

实用新型内容Utility model content

为了解决现有技术米糠分离程序中米糠分离不净、含有沙尘和碎米数量较多的技术问题,本实用新型提供一种米糠分离干净、不含沙尘、碎米数量少的智能米糠分离装置。In order to solve the technical problems of unclean rice bran separation, dust and broken rice in the rice bran separation program in the prior art, the utility model provides an intelligent rice bran separation that cleanly separates rice bran, does not contain sand and dust, and has a small amount of broken rice. device.

一种智能米糠分离装置,包括米箱、过滤筛、振动器和自动控制装置,所述过滤筛收容于所述米箱内,所述自动控制装置控制所述振动器带动所述过滤筛振动。An intelligent rice bran separation device includes a rice box, a filter screen, a vibrator and an automatic control device, the filter screen is accommodated in the rice box, and the automatic control device controls the vibrator to drive the filter screen to vibrate.

本实用新型提供的所述智能米糠分离装置的一种较佳实例中,所述米箱包括具收容空间的米箱本体、进料口、出料口、抽风机、抽风管、鼓风机和鼓风管,所述进料口和所述出料口设于所述米箱本体竖直方向顶部和底部,所述抽风机通过所述抽风管设于所述米箱本体顶部,所述鼓风机通过所述鼓风管设于所述米箱本体底部。In a preferred example of the intelligent rice bran separation device provided by the utility model, the rice box includes a rice box body with a storage space, a material inlet, a material outlet, an exhaust fan, an exhaust pipe, a blower and a blower The air duct, the feed inlet and the discharge outlet are arranged on the top and bottom of the rice box body in the vertical direction, the exhaust fan is arranged on the top of the rice box body through the exhaust pipe, and the blower The blast pipe is arranged at the bottom of the rice box body.

本实用新型提供的所述智能米糠分离装置的一种较佳实例中,所述过滤筛包括活动双层筛和沙尘过滤筛,所述活动双层筛收容于所述米箱本体且设于所述进料口和所述出料口之间,所述沙尘过滤筛同收容于所述米箱并设于所述出料口竖直下方。In a preferred example of the intelligent rice bran separation device provided by the utility model, the filter sieve includes a movable double-layer sieve and a dust filter sieve, and the movable double-layer sieve is accommodated in the rice box body and is located on the Between the feed inlet and the discharge outlet, the dust filter is accommodated in the rice box and is arranged vertically below the discharge outlet.

本实用新型提供的所述智能米糠分离装置的一种较佳实例中,所述活动双层筛包括第一层筛和第二层筛,所述第一层筛和所述第二层筛的形状大小一致且筛孔大小形状一致。In a preferred example of the intelligent rice bran separation device provided by the utility model, the movable double-layer sieve includes a first-layer sieve and a second-layer sieve, the first-layer sieve and the second-layer sieve The shape and size are consistent and the sieve hole size and shape are consistent.

本实用新型提供的所述智能米糠分离装置的一种较佳实例中,所述第一层筛和所述第二层筛重叠设置,通过移动第一层筛和/或所述第二层筛使其筛孔呈现对应重叠、部分重叠和完全错开三种形态中的任意一种。In a preferred example of the intelligent rice bran separation device provided by the utility model, the first layer of sieve and the second layer of sieve are overlapped, and by moving the first layer of sieve and/or the second layer of sieve Make its sieve holes present any one of the three forms of corresponding overlap, partial overlap and complete stagger.

本实用新型提供的所述智能米糠分离装置的一种较佳实例中,所述自动控制装置包括相互电连接的重力传感器、容积传感器、信号接收器和控制器,所述重力传感器和所述容积传感器感应所述米箱内物料的重量和体积信号,所述信号接收器接收所述信号并通过计算分析后发送至所述控制器,所述控制器对应控制所述振动器工作。In a preferred example of the intelligent rice bran separation device provided by the utility model, the automatic control device includes a gravity sensor, a volume sensor, a signal receiver and a controller electrically connected to each other, and the gravity sensor and the volume The sensor senses the weight and volume signal of the material in the rice box, the signal receiver receives the signal and sends it to the controller after calculation and analysis, and the controller controls the vibrator to work correspondingly.

本实用新型提供的所述智能米糠分离装置的一种较佳实例中,所述智能米糠分离装置还包括沙尘收集口,所述沙尘收集口设于所述沙尘过滤筛竖直下方。In a preferred example of the intelligent rice bran separation device provided by the utility model, the intelligent rice bran separation device further includes a dust collection port, and the dust collection port is arranged vertically below the dust filter screen.

相较于现有技术,本实用新型提供的所述智能米糠分离装置具有以下有益效果:Compared with the prior art, the intelligent rice bran separation device provided by the utility model has the following beneficial effects:

一、本实用新型提供的所述智能米糠分离装置包括所述活动双层筛,所述活动双层筛包括重叠设置的所述第一层筛和所述第二层筛,所述第一层筛和所述第二层筛的形状大小一致且筛孔大小形状一致,通过移动第一层筛和/或所述第二层筛使其筛孔呈现对应重叠、部分重叠和完全错开三种形态中的任意一种,从而实现筛孔大小的变幻,可适应不同的大小的米粒和糠的分离,方便了碎米的分离,碎米数量少,也避免了为适应不同大小米粒而频繁更换分离筛的麻烦。1. The intelligent rice bran separation device provided by the utility model includes the movable double-layer sieve, the movable double-layer sieve includes the first-layer sieve and the second-layer sieve overlapped, and the first-layer sieve The shape and size of the sieve and the second layer of sieve are the same, and the size and shape of the sieve holes are the same. By moving the first layer of sieve and/or the second layer of sieve, the sieve holes present three forms: corresponding overlapping, partial overlapping and complete staggering Any one of them, so as to realize the change of the size of the sieve, can adapt to the separation of rice grains and bran of different sizes, facilitates the separation of broken rice, the number of broken rice is small, and avoids frequent replacement and separation to adapt to different sizes of rice grains The trouble of sifting.

二、本实用新型提供的所述智能米糠分离装置还包括所述沙尘过滤筛,容易将米粒中的沙尘进行过滤,过滤后的米粒干净。2. The intelligent rice bran separation device provided by the utility model also includes the dust filter screen, which can easily filter the dust in the rice grains, and the filtered rice grains are clean.

三、本实用新型提供的所述智能米糠分离装置可智能调整控制所述过滤筛的振动频率,提高了物料分离效率和效果,避免了二次返工,节约了人力物力。3. The intelligent rice bran separation device provided by the utility model can intelligently adjust and control the vibration frequency of the filter screen, which improves the efficiency and effect of material separation, avoids secondary rework, and saves manpower and material resources.

附图说明Description of drawings

为了更清楚地说明本实用新型实施例中的技术方案,下面将对实施例描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它的附图,其中:In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the accompanying drawings that need to be used in the description of the embodiments will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some implementations of the present invention. For example, for those of ordinary skill in the art, other drawings can also be obtained based on these drawings without creative work, wherein:

图1是本实用新型提供的智能米糠分离装置的结构示意图;Fig. 1 is the structural representation of the intelligent rice bran separation device provided by the utility model;

图2是图1所示智能米糠分离装置的活动双层筛筛孔部分重叠时状态图;Fig. 2 is a state diagram when the screen holes of the movable double-layer sieve of the intelligent rice bran separation device shown in Fig. 1 are partially overlapped;

图3是图1所示智能米糠分离装置的工作流程图。Fig. 3 is a working flow diagram of the intelligent rice bran separation device shown in Fig. 1 .

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅是本实用新型的一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其它实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. Example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

请同时参阅图1、图2和图3,图1是本实用新型提供的智能米糠分离装置的结构示意图,图2是图1所示智能米糠分离装置的活动双层筛筛孔部分重叠时状态图,图3是图1所示智能米糠分离装置的工作流程图。Please refer to Fig. 1, Fig. 2 and Fig. 3 at the same time, Fig. 1 is a schematic structural diagram of the intelligent rice bran separation device provided by the utility model, and Fig. 2 is the state when the movable double-layer sieve meshes of the intelligent rice bran separation device shown in Fig. 1 are partially overlapped Fig. 3 is a work flow diagram of the intelligent rice bran separation device shown in Fig. 1.

所述智能米糠分离装置1包括米箱11、过滤筛13、振动器15、自动控制装置17和沙尘收集口19。The intelligent rice bran separation device 1 includes a rice box 11 , a filter screen 13 , a vibrator 15 , an automatic control device 17 and a dust collection port 19 .

所述米箱11包括具收容空间110的米箱本体111、进料口112、出料口113、抽风机114、抽风管115、鼓风机116和鼓风管117。所述进料口112和所述出料口113设于所述米箱本体111竖直方向的顶部和底部,所述抽风机114通过所述抽风管115设于所述米箱本体111顶部,所述鼓风机116通过所述鼓风管117设于所述米箱本体111底部。The rice box 11 includes a rice box body 111 with an accommodation space 110 , a material inlet 112 , a material outlet 113 , an exhaust fan 114 , an exhaust pipe 115 , an air blower 116 and an air blast pipe 117 . The feed port 112 and the discharge port 113 are located at the top and bottom of the rice box body 111 in the vertical direction, and the exhaust fan 114 is arranged at the top of the rice box body 111 through the exhaust pipe 115 , the blower 116 is arranged at the bottom of the rice box body 111 through the blowing pipe 117 .

所述过滤筛13包括活动双层筛131和沙尘过滤筛133。所述活动双层筛131收容于所述米箱本体111且设于所述进料口112和所述出料口113之间。所述活动双层筛131包括第一层筛1311和第二层筛1313,所述第一层筛1311和所述第二层筛的形状大小一致且筛孔大小形状一致。所述第一层筛1311和所述第二层筛1313重叠设置,通过移动所述第一层筛1311或所述第二层筛1313使其筛孔呈现对应重叠、部分重叠和完全错开三种形态中的任意一种。所述沙尘过滤筛133同收容于所述米箱本体111并设于所述出料口113竖直下方。The filter screen 13 includes a movable double-layer screen 131 and a dust filter screen 133 . The movable double-layer sieve 131 is accommodated in the rice box body 111 and is arranged between the feed port 112 and the discharge port 113 . The movable double sieve 131 includes a first sieve 1311 and a second sieve 1313. The first sieve 1311 and the second sieve have the same shape and size, and the mesh size and shape are the same. The first layer of sieves 1311 and the second layer of sieves 1313 are overlapped, and by moving the first layer of sieves 1311 or the second layer of sieves 1313, the meshes of the first layer of sieves 1311 and the second layer of sieves 1313 are overlapped, partially overlapped and completely staggered. any of the forms. The dust filter 133 is accommodated in the rice box body 111 and is arranged vertically below the discharge port 113 .

所述自动控制装置17包括相互电连接的重力传感器171、容积传感器173、信号接收器175和控制器177。所述重力传感器171设于所述活动双层筛131,所述容积传感器173设于所述米箱本体111内部侧壁,所述感应所述米箱11内物料的重量和体积信号,所述信号接收器175接收所述信号并通过计算分析后发送至所述控制器177,所述控制器177对应控制所述振动器15工作,所述振动器15带动所述活动双层筛131和所述沙尘过滤筛133振动,增强了米、糠、碎米和沙尘的过滤效果。The automatic control device 17 includes a gravity sensor 171 , a volume sensor 173 , a signal receiver 175 and a controller 177 electrically connected to each other. The gravity sensor 171 is arranged on the movable double-layer sieve 131, the volume sensor 173 is arranged on the inner side wall of the rice box body 111, and the weight and volume signals of the materials in the rice box 11 are sensed, and the The signal receiver 175 receives the signal and sends it to the controller 177 after calculation and analysis, and the controller 177 correspondingly controls the work of the vibrator 15, and the vibrator 15 drives the movable double-layer screen 131 and the The dust filter screen 133 vibrates to enhance the filtering effect of rice, bran, broken rice and sand dust.

所述沙尘收集口19设于所述沙层过滤筛133竖直下方,便于接收所述沙尘过滤筛133过滤出的沙尘。The dust collection port 19 is arranged vertically below the sand layer filter 133 to facilitate receiving the dust filtered out by the sand filter 133 .

具体实施方式中,粗加工好的物料从所述进料口112送入所述米箱本体111,在物料下降的过程中,所述鼓风机116和所述抽风机114同时开始工作,物料中的糠料由于质量较轻被所述抽风机114随风带出,余下的物料落于所述活动双层筛131,所述重力传感器171感应所述物料的重量信号,同时所述容积传感器173感应所述物料的体积信号,所述信号接收器175接收所述重力信号和所述体积信号,并进行计算,所述控制器177根据计算结果与预设值进行对比,从而控制所述振动器15的振动频率,从而控制所述活动双层筛131和所述沙尘过滤筛133的振动频率,同时人工调整所述活动双层筛131的筛孔大小,提高了物料分离效率。In a specific embodiment, the roughly processed material is sent into the rice box body 111 from the feed port 112, and the blower 116 and the exhaust fan 114 start working at the same time when the material is falling, and the rice in the material The bran material is taken out by the exhaust fan 114 due to its light weight, and the remaining material falls on the movable double-layer sieve 131. The gravity sensor 171 senses the weight signal of the material, and the volume sensor 173 senses the weight signal of the material at the same time. The volume signal of the material, the signal receiver 175 receives the gravity signal and the volume signal, and performs calculation, and the controller 177 compares the calculation result with a preset value, thereby controlling the vibrator 15 vibration frequency, thereby controlling the vibration frequency of the movable double-layer sieve 131 and the dust filter screen 133, and manually adjusting the mesh size of the movable double-layer sieve 131 to improve the material separation efficiency.

相较于现有技术,本实用新型提供的所述智能米糠分离装置1具有以下有益效果:Compared with the prior art, the intelligent rice bran separation device 1 provided by the utility model has the following beneficial effects:

一、本实用新型提供的所述智能米糠分离装置1包括所述活动双层筛131,所述活动双层筛131包括重叠设置的所述第一层筛1311和第二层筛1313,所述第一层筛1311和第二层筛1313的形状大小一致且筛孔大小形状一致,通过移动所述第一层筛1311和/或所述第二层筛1313使其筛孔呈现对应重叠、部分重叠和完全错开三种形态中的任意一种,从而实现筛孔大小的变幻,可适应不同的大小的米粒和糠的分离,方便了碎米的分离,碎米数量少,也避免了为适应不同大小米粒而频繁更换分离筛的麻烦。1. The intelligent rice bran separation device 1 provided by the utility model includes the movable double-layer sieve 131, and the movable double-layer sieve 131 includes the first-layer sieve 1311 and the second-layer sieve 1313 which are overlapped. The shape and size of the first layer of sieve 1311 and the second layer of sieve 1313 are the same and the size and shape of the meshes are consistent. Overlapping and completely staggering any one of the three forms, so as to realize the change of the size of the sieve hole, can adapt to the separation of rice grains and bran of different sizes, facilitates the separation of broken rice, the number of broken rice is small, and avoids the need to adapt The trouble of frequent replacement of the separator for rice grains of different sizes.

二、本实用新型提供的所述智能米糠分离装置1还包括所述沙尘过滤筛133将米粒和沙尘进行过滤,过滤后的米粒干净。2. The intelligent rice bran separation device 1 provided by the utility model also includes the dust filter 133 to filter rice grains and sand dust, and the filtered rice grains are clean.

三、本实用新型提供的所述智能米糠分离装置1能智能调整控制过滤筛13的振动频率,提高了物料分离效率和效果,避免了二次返工,节约了人力物力。3. The intelligent rice bran separation device 1 provided by the utility model can intelligently adjust and control the vibration frequency of the filter screen 13, which improves the efficiency and effect of material separation, avoids secondary rework, and saves manpower and material resources.

以上所述仅为本实用新型的实施例,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其它相关的技术领域,均同理包括在本实用新型的专利保护范围内。The above descriptions are only examples of the utility model, and are not intended to limit the patent scope of the utility model. Any equivalent structure or equivalent process transformation made by using the utility model specification and accompanying drawings may be directly or indirectly used in other applications. Related technical fields are all included in the patent protection scope of the present utility model in the same way.

Claims (7)

1. an intelligent broken rice-oil bran separating device, is characterized in that: comprise rice bin, sieves, vibrator and automaton, and described sieves is contained in described rice bin, and described automaton controls described vibrator and drives described sieves to vibrate.
2. intelligent broken rice-oil bran separating device according to claim 1, it is characterized in that: described rice bin comprises the rice bin body of tool receiving space, charging aperture, discharging opening, air exhauster, exhaust column, air blast and blast pipe, described charging aperture and described discharging opening are located at described rice bin body vertical direction top and bottom, described air exhauster connects described rice bin bodies top by described exhaust column, and described air blast connects described rice bin body bottom portion by described blast pipe.
3. intelligent broken rice-oil bran separating device according to claim 2, it is characterized in that: described sieves comprises moveable double-layer sieve and sand and dust sieves, described moveable double-layer sieve is contained in described rice bin body and is located between described charging aperture and described discharging opening, and described sand and dust sieves is with being contained in described rice bin and being located at the vertical below of described discharging opening.
4. intelligent broken rice-oil bran separating device according to claim 3, is characterized in that: described moveable double-layer sieve comprises ground floor sieve and second layer sieve, and described ground floor sieve is consistent with the shape size of described second layer sieve and slot size shape is consistent.
5. intelligent broken rice-oil bran separating device according to claim 4, it is characterized in that: described ground floor sieve and described second layer sieve overlap, make its sieve aperture present corresponding overlap by mobile described ground floor sieve and/or described second layer sieve, partly overlap and stagger completely in three kinds of forms any one.
6. intelligent broken rice-oil bran separating device according to claim 1, it is characterized in that: described automaton comprises the gravity sensor, volume sensor, signal receiver and the controller that are electrically connected to each other, described gravity sensor and described volume sensor respond to the weight and volume signal of material in described rice bin, described signal receiver receives described signal and by being sent to described controller after computational analysis, described controller correspondence controls described vibrator works.
7. intelligent broken rice-oil bran separating device according to claim 1, is characterized in that: described intelligent broken rice-oil bran separating device also comprises sand and dust and collects mouth, and described sand and dust are collected mouth and are located at the described vertical below of sand bed sieves.
CN201520651214.5U 2015-08-27 2015-08-27 Intelligent rice bran separation device Expired - Fee Related CN205008237U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537111A (en) * 2015-12-17 2016-05-04 安徽理工大学 Electrically-controlled automatic screening machine
CN117358575A (en) * 2023-09-14 2024-01-09 武汉船用机械有限责任公司 Abrasive vibrating screen

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105537111A (en) * 2015-12-17 2016-05-04 安徽理工大学 Electrically-controlled automatic screening machine
CN117358575A (en) * 2023-09-14 2024-01-09 武汉船用机械有限责任公司 Abrasive vibrating screen

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