CN205008042U - Hammer crusher hammer sieve clearance adjustment device - Google Patents

Hammer crusher hammer sieve clearance adjustment device Download PDF

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CN205008042U
CN205008042U CN201520711498.2U CN201520711498U CN205008042U CN 205008042 U CN205008042 U CN 205008042U CN 201520711498 U CN201520711498 U CN 201520711498U CN 205008042 U CN205008042 U CN 205008042U
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hammer
suspension bearing
bearing seat
pull
adjustment device
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李彦
李一龙
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Abstract

本实用新型属于破碎设备技术领域,具体涉及一种适用于高速公路、铁路、机场、水泥、建材、冶金等行业生产优质砂石料的锤式破碎机锤筛间隙调节装置。由锤式破碎机和间隙调节装置组成,所述的锤式破碎机由下机体(1)、上机体(2)、转子总成(3)、锤(4)、衬板(5)、筛板(6)组成,其特征在于,所述的间隙调节装置由悬挂轴承座(7)、M形垫片组(8)、悬挂轴承座固定螺栓(9)、悬挂轴承座拉起螺杆(10)组成。本实用新型解决了传统锤式破碎机设备锤头利用率低、产量不稳定等缺点,真正意义上实现了调节的方便可行,彻底解决了锤筛间隙调节的难题。

The utility model belongs to the technical field of crushing equipment, in particular to a hammer-type hammer-sieve gap adjustment device for producing high-quality sand and gravel in industries such as highways, railways, airports, cement, building materials, and metallurgy. It consists of a hammer crusher and a gap adjustment device. The hammer crusher consists of a lower body (1), an upper body (2), a rotor assembly (3), a hammer (4), a liner (5), a screen Plate (6), characterized in that the gap adjustment device is composed of a suspension bearing seat (7), an M-shaped gasket set (8), a suspension bearing seat fixing bolt (9), a suspension bearing seat pull-up screw (10 )composition. The utility model solves the disadvantages of low utilization rate of the hammer head and unstable output of the traditional hammer crusher equipment, realizes the convenience and feasibility of adjustment in a true sense, and completely solves the problem of adjusting the gap between the hammer and the screen.

Description

一种锤式破碎机锤筛间隙调节装置Hammer screen gap adjustment device for hammer crusher

技术领域 technical field

本实用新型属于破碎设备技术领域,具体涉及一种适用于高速公路、铁路、机场、水泥、建材、冶金等行业生产优质砂石料的锤式破碎机锤筛间隙调节装置。 The utility model belongs to the technical field of crushing equipment, in particular to a hammer-type hammer-sieve gap adjustment device for producing high-quality sand and gravel in industries such as highways, railways, airports, cement, building materials, and metallurgy.

背景技术 Background technique

目前常用的砂石料锤式破碎机,是利用锤的高速旋转产生的冲击力和物料对反击板的撞击作用来破碎物料的,利用筛孔尺寸大小控制碎出的物料粒度。当筛孔小时,物料被锤击的次数多,碎出的物料粒度小,但生产率低;当筛孔大时,物料被锤击的次数少,碎出的物料粒度大,生产率就高。破碎机在使用一段时间后锤头逐渐被磨损,锤头与筛板之间的间隙会逐渐加大,产量会逐步下降。目前解决锤头磨损产量下降的办法有以下几种:1、更换新锤头,此办法锤头利用率低成本高,锤头利用率只在15%左右。2、锤筛间隙可以调节的锤式破碎机,在破碎机转子圆盘上设计有多组尺寸安装锤头的销孔,锤头在不同的销孔下可以获得多种锤筛间隙,当锤头磨损到一定量后,调整锤头的安装位置,保证锤筛间隙合理,取得了一定的效果。但是,这种锤式破碎机仍有一些不足:人工工作量太大,操作繁杂。3.锤筛间隙可以调节的锤式破碎机,筛板设计成可小范围摆动或提拉装置利用筛板的摆动或提拉调整锤筛间隙。理论上最理想可行,但实际运用中筛板被物料卡死,很难实现其目的。4.通过在悬挂轴承座上设置顶起螺栓,通过顶起螺杆和下机体之间产生的力顶起轴承座,从而更换垫片。此种设备仅适用于型号较小的设备,当设备较大时,顶起螺杆容易被压弯变形。 The currently commonly used sand and gravel hammer crushers use the impact force generated by the high-speed rotation of the hammer and the impact of the materials on the impact plate to crush the materials, and use the size of the sieve hole to control the particle size of the crushed materials. When the sieve hole is small, the number of times the material is hammered is large, and the particle size of the crushed material is small, but the productivity is low; when the sieve hole is large, the number of times the material is hammered is small, the particle size of the crushed material is large, and the productivity is high. After the crusher is used for a period of time, the hammer head is gradually worn out, the gap between the hammer head and the sieve plate will gradually increase, and the output will gradually decrease. At present, there are several ways to solve the decrease in hammerhead wear and output: 1. Replace the hammerhead with a new hammerhead. This method has a high utilization rate of the hammerhead, and the utilization rate of the hammerhead is only about 15%. 2. The hammer crusher with adjustable hammer-screen gap is designed with multiple groups of pin holes for installing the hammer head on the rotor disc of the crusher. The hammer head can obtain various hammer-screen gaps under different pin holes. When the hammer After the head is worn to a certain amount, adjust the installation position of the hammer head to ensure a reasonable gap between the hammer and the sieve, and a certain effect has been achieved. However, this hammer crusher still has some shortcomings: the manual workload is too large and the operation is complicated. 3. Hammer crusher with adjustable hammer-screen gap. The sieve plate is designed as a device that can swing or pull in a small range, and the hammer-screen gap can be adjusted by swinging or pulling the sieve plate. Theoretically, it is the most ideal and feasible, but in actual use, the sieve plate is stuck by the material, and it is difficult to achieve its purpose. 4. By setting jacking bolts on the suspension bearing seat, the bearing seat is jacked up by the force generated between the jacking screw and the lower body, so as to replace the gasket. This kind of equipment is only suitable for smaller equipment. When the equipment is larger, the jacking screw is easily bent and deformed.

发明内容 Contents of the invention

针对现有技术的不足,本实用新型的目的在于提供一种锤式破碎机锤筛间隙调节装置。 Aiming at the deficiencies of the prior art, the purpose of this utility model is to provide a hammer-type crusher hammer-sieve gap adjustment device.

本实用新型是通过如下技术方案来实现的: The utility model is achieved through the following technical solutions:

一种锤式破碎机锤筛间隙调节装置,由锤式破碎机和间隙调节装置组成,所述的锤式破碎机由下机体(1)、上机体(2)、转子总成(3)、锤(4)、衬板(5)、筛板(6)组成,所述的间隙调节装置由悬挂轴承座(7)、M形垫片组(8)、悬挂轴承座固定螺栓(9)、悬挂轴承座拉起螺杆(10)组成,转子轴两端分别安装有两个悬挂轴承座,悬挂轴承座通过M形垫片组由悬挂轴承座固定螺栓固定在下机体上,悬挂轴承座上设有拉起螺栓杆孔(16),上机体上设有拉起螺杆固定座(13),所述的拉起螺杆穿过拉起螺杆固定座由螺母A(15)和螺母B(14)分别与拉起螺杆固定件和悬挂轴承座连接,拉起螺杆下端设置在拉起螺杆孔中。 A hammer crusher hammer screen gap adjustment device, which consists of a hammer crusher and a gap adjustment device. The hammer crusher consists of a lower body (1), an upper body (2), a rotor assembly (3), Hammer (4), lining plate (5), sieve plate (6), and the gap adjustment device is composed of suspension bearing seat (7), M-shaped gasket group (8), suspension bearing seat fixing bolt (9), The suspension bearing seat is composed of a pull-up screw (10). Two suspension bearing seats are respectively installed at both ends of the rotor shaft. The suspension bearing seat is fixed on the lower body by the suspension bearing seat fixing bolt through the M-shaped gasket set. The pull-up bolt rod hole (16), the upper body is provided with a pull-up screw fixing seat (13), and the pull-up screw passes through the pull-up screw fixing seat and is connected with nut A (15) and nut B (14) respectively The pull-up screw fixing part is connected with the suspension bearing seat, and the lower end of the pull-up screw is arranged in the pull-up screw hole.

所述的拉起螺栓杆孔内设有与拉起螺杆上的螺纹相对应的内螺纹。 The pull-up bolt hole is provided with an internal thread corresponding to the thread on the pull-up screw.

所述的悬挂轴承座旋转中心水平线(11)与悬挂轴承座两侧悬臂安装平面(12)平行或低于悬挂轴承座两侧悬臂安装平面。 The horizontal line (11) of the rotation center of the suspension bearing seat is parallel to or lower than the cantilever installation planes (12) on both sides of the suspension bearing seat.

所述的M形垫片组每组由至少一块M形垫片组成。 Each of the M-shaped gasket groups is composed of at least one M-shaped gasket.

所述的M形垫片的厚度为5-10mm。 The thickness of the M-shaped gasket is 5-10mm.

所述的间隙调节装置为四个。 There are four gap adjusting devices.

根据破碎理论,锤筛间隙直接影响设备的产量和破碎比,工作时锤筛间隙应保持在合理范围,有利于设备稳定工作。但实际工作中由于锤和筛的磨损,锤筛间隙会逐渐加大,产量会逐步下降和破碎比减小。生产实践中迫切需要有一种简单高效的机构调节锤筛间隙。利用分段调节的方法实现降耗增产的目的。综上所述:本实用新型解决了传统锤式破碎机设备锤头利用率低、产量不稳定等缺点。 According to the crushing theory, the gap between the hammer and screen directly affects the output and crushing ratio of the equipment. During operation, the gap between the hammer and screen should be kept within a reasonable range, which is conducive to the stable operation of the equipment. However, due to the wear of the hammer and the screen in actual work, the gap between the hammer and the screen will gradually increase, the output will gradually decrease and the crushing ratio will decrease. In production practice, there is an urgent need for a simple and efficient mechanism to adjust the gap between hammer and screen. The purpose of reducing consumption and increasing production is achieved by means of segmented adjustment. To sum up: the utility model solves the shortcomings of the traditional hammer crusher equipment such as low utilization rate of the hammer head and unstable output.

本实用新型能够从根本上解决锤头磨损、锤筛间隙加大、产量下降的问题,同时大大提高了锤头的利用率,锤头利用率可达到80%以上,降低了使用成本。真正意义上实现了调节的方便可行,彻底解决了锤筛间隙调节的难题。 The utility model can fundamentally solve the problems of hammer head wear, increased gap between hammer and sieve, and reduced output, and at the same time greatly improves the utilization rate of the hammer head, which can reach more than 80%, reducing the use cost. In a real sense, the adjustment is convenient and feasible, and the problem of hammer-sieve clearance adjustment is completely solved.

同时,由于采用了拉起螺杆来进行间隙的调节,适用于中小型锤式破碎机的同时更能适用于大型的锤式破碎机,适用性强。 At the same time, since the gap is adjusted by pulling up the screw rod, it is not only suitable for small and medium-sized hammer crushers, but also more suitable for large hammer crushers, and has strong applicability.

附图说明 Description of drawings

图1为本实用新型总体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.

图2为调整部份结构示意图。 Figure 2 is a schematic diagram of the structure of the adjustment part.

图中,1-下机体、2-上机体、3-转子总成、4-锤、5-衬板、6-筛板、7-悬挂轴承座、8-M形垫片组、9-悬挂轴承座固定螺栓、10-悬挂轴承座拉起螺杆,11-旋转中心水平线,12-悬臂安装平面,13拉起螺杆固定件,14-螺母B,15-螺母A,16-拉起螺杆孔。 In the figure, 1-lower body, 2-upper body, 3-rotor assembly, 4-hammer, 5-liner, 6-sieve plate, 7-suspension bearing seat, 8-M-shaped gasket group, 9-suspension Bearing seat fixing bolt, 10-suspension bearing seat pull-up screw, 11-horizontal line of rotation center, 12-cantilever installation plane, 13 pull-up screw fixture, 14-nut B, 15-nut A, 16-pull-up screw hole.

具体实施方式 detailed description

下面结合附图对本实用新型做进一步说明。 Below in conjunction with accompanying drawing, the utility model is further described.

实施例1 Example 1

一种锤式破碎机锤筛间隙调节装置,由锤式破碎机和间歇调节装置组成,所述的锤式破碎机由下机体(1)、上机体(2)、转子总成(3)、锤(4)、衬板(5)、筛板(6)组成,所述的间隙调节装置由悬挂轴承座(7)、M形垫片组(8)、悬挂轴承座固定螺栓(9)、悬挂轴承座拉起螺杆(10)组成,转子轴两端分别安装有两个悬挂轴承座,悬挂轴承座通过M形垫片组由悬挂轴承座固定螺栓固定在下机体上,悬挂轴承座上设有拉起螺栓杆孔(16),上机体上设有拉起螺杆固定座(13),所述的拉起螺杆穿过拉起螺杆固定座由螺母A(15)和螺母B(14)分别与拉起螺杆固定座和悬挂轴承座连接,拉起螺杆下端设置在拉起螺杆孔中。拉起螺栓杆孔内设有与拉起螺杆上的螺纹相对应的内螺纹。悬挂轴承座旋转中心水平线(11)与悬挂轴承座两侧悬臂安装平面(12)平行或低于悬挂轴承座两侧悬臂安装平面。M形垫片组每组由一块M形垫片组成。M形垫片的厚度为10mm。间隙调节装置为四个。 A hammer crusher hammer screen gap adjustment device, which consists of a hammer crusher and an intermittent adjustment device. The hammer crusher consists of a lower body (1), an upper body (2), a rotor assembly (3), Hammer (4), lining plate (5), sieve plate (6), and the gap adjustment device is composed of suspension bearing seat (7), M-shaped gasket group (8), suspension bearing seat fixing bolt (9), The suspension bearing seat is composed of a pull-up screw (10). Two suspension bearing seats are respectively installed at both ends of the rotor shaft. The suspension bearing seat is fixed on the lower body by the suspension bearing seat fixing bolt through the M-shaped gasket set. The pull-up bolt rod hole (16), the upper body is provided with a pull-up screw fixing seat (13), and the pull-up screw passes through the pull-up screw fixing seat and is connected with nut A (15) and nut B (14) respectively The pull-up screw fixing seat is connected with the suspension bearing seat, and the lower end of the pull-up screw is arranged in the pull-up screw hole. An internal thread corresponding to the thread on the pull-up screw rod is provided in the pull-up bolt shank hole. The horizontal line (11) of the rotation center of the suspension bearing seat is parallel to or lower than the cantilever installation planes (12) on both sides of the suspension bearing seat. Each set of M-shaped gaskets consists of one M-shaped gasket. The thickness of the M-shaped gasket is 10mm. There are four gap adjustment devices.

悬挂轴承座旋转水平中心线(11)与该悬挂轴承座两侧悬臂安装平面(12)平行或低于该悬挂轴承座两侧悬臂安装平面(12),其目的是使转子旋转中心下沉,获得足够的稳定性。在悬挂轴承座(7)与下机体(1)联接之间增设M形垫片组(8),为方便调整,增设悬挂轴承座拉起螺栓(10),M形垫片组为一个M形垫片。通过增减U形垫片数量来实现转子整体高度调节。 The horizontal centerline (11) of the suspension bearing seat rotation is parallel to or lower than the cantilever installation plane (12) on both sides of the suspension bearing seat, the purpose of which is to sink the rotor rotation center, Get enough stability. An M-shaped gasket set (8) is added between the suspension bearing seat (7) and the lower body (1). For the convenience of adjustment, a suspension bearing seat pull-up bolt (10) is added. gasket. The overall height adjustment of the rotor is realized by increasing or decreasing the number of U-shaped spacers.

实施例2 Example 2

调整垫片组由5个M形垫片叠加组成,每个垫片的厚度为7.5mm,其余同实施例1。 The adjusting shim set is composed of five M-shaped shims superimposed, the thickness of each shim is 7.5 mm, and the rest is the same as that in Embodiment 1.

实施例3 Example 3

调整垫片组由20个M形垫片叠加组成,每个垫片的厚度为5mm其余同实施例1。 The adjusting shim set is composed of 20 M-shaped shims superimposed, and the thickness of each shim is 5mm, and the rest is the same as that of embodiment 1.

本实用新型工作时,转子轴旋转,锤即随着转盘回转来冲击物料,破碎后的物料通过筛缝排出。当锤磨损量超过一块M形垫片的厚度,只需仃机后松开悬挂轴承座固定螺栓,用悬挂轴承座拉起螺栓将悬挂轴承座拉起,抽出等高的M形垫片,收起悬挂轴承座拉起螺栓,拧紧悬挂轴承座固定螺栓,就可完成锤筛间隙调整。随着时间的推移,将为用户产生可观的经济效益。 When the utility model is working, the rotor shaft rotates, and the hammer impacts the material with the rotation of the turntable, and the crushed material is discharged through the sieve gap. When the wear amount of the hammer exceeds the thickness of an M-shaped gasket, you only need to loosen the fixing bolts of the suspension bearing seat after the machine is turned off, pull up the suspension bearing seat with the suspension bearing seat pull-up bolt, pull out the M-shaped gasket of the same height, and put it away. Pull up the suspension bearing seat and pull up the bolt, and tighten the suspension bearing seat fixing bolt to complete the adjustment of the hammer screen clearance. Over time, considerable economic benefits will be generated for users.

Claims (6)

1.一种锤式破碎机锤筛间隙调节装置,由锤式破碎机和间隙调节装置组成,所述的锤式破碎机由下机体(1)、上机体(2)、转子总成(3)、锤(4)、衬板(5)、筛板(6)组成,其特征在于,所述的间隙调节装置由悬挂轴承座(7)、M形垫片组(8)、悬挂轴承座固定螺栓(9)、悬挂轴承座拉起螺杆(10)组成,转子轴两端分别安装有两个悬挂轴承座,悬挂轴承座通过M形垫片组由悬挂轴承座固定螺栓固定在下机体上,悬挂轴承座上设有拉起螺栓杆孔(16),上机体上设有拉起螺杆固定座(13),所述的拉起螺杆穿过拉起螺杆固定座由螺母A(15)和螺母B(14)分别与拉起螺杆固定座和悬挂轴承座连接,拉起螺杆下端设置在拉起螺杆孔中。 1. A hammer crusher hammer screen clearance adjustment device, which consists of a hammer crusher and a clearance adjustment device. The hammer crusher consists of a lower body (1), an upper body (2), a rotor assembly (3 ), hammer (4), liner plate (5), and sieve plate (6), characterized in that the gap adjustment device consists of a suspension bearing seat (7), an M-shaped gasket set (8), a suspension bearing seat The fixing bolt (9) and the suspension bearing seat pull-up screw (10) are composed of two suspension bearing seats installed at both ends of the rotor shaft, and the suspension bearing seat is fixed on the lower body by the suspension bearing seat fixing bolt through the M-shaped gasket set. A pull-up bolt rod hole (16) is provided on the suspension bearing seat, and a pull-up screw fixing seat (13) is provided on the upper body. The pull-up screw passes through the pull-up screw fixing seat and is composed of a nut A (15) and a nut B (14) is respectively connected with the pull-up screw fixing seat and the suspension bearing seat, and the lower end of the pull-up screw is arranged in the pull-up screw hole. 2.根据权利要求1所述的一种锤式破碎机锤筛间隙调节装置,其特征在于,所述的拉起螺栓杆孔内设有与拉起螺杆上的螺纹相对应的内螺纹。 2. A hammer crusher hammer screen gap adjustment device according to claim 1, characterized in that, the hole of the pull-up bolt rod is provided with an internal thread corresponding to the thread on the pull-up screw. 3.根据权利要求1所述的一种锤式破碎机锤筛间隙调节装置,其特征在于,所述的悬挂轴承座旋转中心水平线(11)与悬挂轴承座两侧悬臂安装平面(12)平行或低于悬挂轴承座两侧悬臂安装平面。 3. A hammer crusher hammer screen gap adjustment device according to claim 1, characterized in that the horizontal line (11) of the rotation center of the suspension bearing seat is parallel to the cantilever installation planes (12) on both sides of the suspension bearing seat Or lower than the cantilever installation plane on both sides of the suspension bearing seat. 4.根据权利要求1所述的一种锤式破碎机锤筛间隙调节装置,其特征在于,所述的M形垫片组每组由至少一块M形垫片组成。 4. A hammer crusher hammer screen gap adjustment device according to claim 1, characterized in that, each set of said M-shaped gaskets consists of at least one M-shaped gasket. 5.根据权利要求4所述的一种锤式破碎机锤筛间隙调节装置,其特征在于,所述的M形垫片的厚度为5-10mm。 5 . The device for adjusting the clearance between the hammer screen of the hammer crusher according to claim 4 , wherein the thickness of the M-shaped gasket is 5-10 mm. 6.根据权利要求1所述的一种锤式破碎机锤筛间隙调节装置,其特征在于,所述的间隙调节装置为四个。 6 . A hammer crusher hammer screen gap adjustment device according to claim 1 , characterized in that there are four gap adjustment devices.
CN201520711498.2U 2015-09-15 2015-09-15 Hammer crusher hammer sieve clearance adjustment device Expired - Lifetime CN205008042U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109395825A (en) * 2018-11-15 2019-03-01 巨石集团成都有限公司 A kind of hammer slice type waste silk pulverizer
CN111359727A (en) * 2020-03-16 2020-07-03 中国铁建重工集团股份有限公司 Parameter visualization crusher opening adjusting device and crusher

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109395825A (en) * 2018-11-15 2019-03-01 巨石集团成都有限公司 A kind of hammer slice type waste silk pulverizer
CN111359727A (en) * 2020-03-16 2020-07-03 中国铁建重工集团股份有限公司 Parameter visualization crusher opening adjusting device and crusher

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