CN205003567U - Bulky concrete overall process intelligence temperature control system - Google Patents

Bulky concrete overall process intelligence temperature control system Download PDF

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Publication number
CN205003567U
CN205003567U CN201520631574.9U CN201520631574U CN205003567U CN 205003567 U CN205003567 U CN 205003567U CN 201520631574 U CN201520631574 U CN 201520631574U CN 205003567 U CN205003567 U CN 205003567U
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temperature
concrete
control
unit
intelligent
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张国新
刘毅
李松辉
张磊
刘有志
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China Institute of Water Resources and Hydropower Research
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China Institute of Water Resources and Hydropower Research
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]

Abstract

The application discloses a bulky concrete overall process intelligence temperature control system, it can be realized concrete raw and other materials, mix, transported, put in storage, closed a position, vibrated, the maintenance, lead to automatic perception, transmission, interconnection, sharing and the control of water cooling, joint grouting overall process control by temperature change information, realizes based on the full key element of internet, internet of things's control by temperature change crack control, full process management to effectively prevent bulky concrete crack's emergence, improve the construction quality of concrete. This system includes that intelligent subenvironment unit in aggregate intelligence precooling accuse temperature unit, concrete intelligence mix accuse temperature unit, the concrete placement storehouse, concrete intelligence leads to water cooling unit, concrete exposure intelligence maintenance unit, concrete exposure intelligence heat preservation unit, intelligent joint grouting unit, control center.

Description

A kind of mass concrete overall process intelligent temperature control system
Technical field
The invention belongs to the technical fields such as Hydraulic and Hydro-Power Engineering, nuclear power engineering, port engineering, relate to a kind of mass concrete overall process intelligent temperature control system particularly, be mainly used in prevention and cure of crack and the construction quality management of mass concrete.
Background technology
Crack Control is one of difficult point of mass concrete construction always.The theoretical research of temperature controlled anticracking and engineering practice, start from the thirties in 20th century the earliest, through the development of many decades, engineering circles progressively establishes the temperature controlled anticracking theoretical system of a whole set of comparatively perfect, define the Concrete Temperature Control crack control measures of comparatively system, comprise and improve crack-resistant performance of concrete, jointing and blocking, reduction placing temperature, water flowing cooling, surface heat preservation etc., but " not splitting without dam " remains an objective reality.Distress in concrete Producing reason is complicated, is mainly the aspects such as structure, material, construction, and one of them major reason is that information does not freely cause measure not in place with management, i.e. " four are not "-not in time, inaccurate, untrue, the not system of acquisition of information.Simultaneously, due to artificial control mode, the quality influence of construction quality often by field engineering personnel is larger, produce the deviation larger with design point, cause " four is large " problem of temperature-control construction, that is: the temperature difference is large, cooling extent is large, rate of temperature fall is large, thermograde is large, finally causes the generation of distress in concrete.
Summary of the invention
The technical matters that the present invention solves is: overcome the deficiencies in the prior art, a kind of mass concrete overall process intelligent temperature control system is provided, it can realize concrete raw material, mix, transport, put in storage, close a position, vibrate, maintenance, water flowing cooling, the automatic sensing of joint grouting overall process temperature control information, transmission, interconnected, shared and control, realize total factor, the Whole Course Management based on the temperature controlled anticracking of internet, technology of Internet of things, thus effectively prevent the generation of Volume Concrete Cracks, improve concrete construction quality.
Technical solution of the present invention is: this mass concrete overall process intelligent temperature control system, and this system comprises intelligent subenvironment unit, concrete intelligent water communication cooling unit, concrete exposure intelligence maintenance unit, concrete exposure intelligent heat preserving unit, intelligent joint grouting unit, control center in aggregate intelligence precooling control temperature unit, concrete intelligence mix control temperature unit, concrete pouring bin;
Aggregate intelligence precooling control temperature unit, for carrying out air-cooled temperature control to aggregate;
Concrete intelligence mix control temperature unit, for carrying out temperature control by mixing water temperature control, frozen water ratio, cement temperature control, sand temperature control and flyash temperature control to concrete mixing;
Intelligent subenvironment unit in concrete pouring bin, for controlling building subenvironment humiture in storehouse;
Concrete intelligent water communication cooling unit, for controlling concrete internal temperature by changing water flowing parameter;
Concrete exposure intelligence maintenance unit, for carrying out maintenance to concrete exposure;
Concrete exposure intelligent heat preserving unit, for being incubated concrete exposure;
Intelligence joint grouting unit, for realizing the automated splice grouting of transverse and longitudinal seam by the control of abutment joint grouting temperature and grout pipe;
Control center, for receiving the real-time measuring data of intelligent subenvironment unit, concrete intelligent water communication cooling unit, concrete exposure intelligence maintenance unit, concrete exposure intelligent heat preserving unit, intelligent joint grouting unit in aggregate intelligence precooling control temperature unit, concrete intelligence mix control temperature unit, concrete pouring bin, and the data measured in real time according to unit and temperature information calculate the target component meeting temperature requirements, and under send instructions to the unit of correspondence, realize the intelligentized control method of links; Whether meet for real-time judgment unit service condition simultaneously, do not meet and then report to the police.
The present invention by aggregate intelligence pre-cooling unit realize to aggregate once, second wind cooling temperature control, the intelligent temperature control to concrete mixing is realized by concrete intelligence mix unit, realize controlling building temperature in storehouse by concrete pouring bin intelligence subenvironment unit, the control of concrete internal temperature is realized by concrete intelligent water communication cooling unit, realized the intellectuality of the maintenance of concrete exposure and insulation by the intelligence maintenance of concrete exposure and concrete intelligent heat preserving unit, realized the intellectuality of horizontal grouting of Longitudinal Joint by intelligent joint grouting unit; Overall control, warning is realized by control center; Therefore this system can realize concrete raw material, mix, transport, put in storage, close a position, vibrate, maintenance, water flowing cooling, the automatic sensing of joint grouting overall process temperature control information, transmission, interconnected, shared and control, realize total factor, the Whole Course Management based on the temperature controlled anticracking of internet, technology of Internet of things, thus effectively prevent the generation of Volume Concrete Cracks, improve concrete construction quality.
Accompanying drawing explanation
Fig. 1 is the overall pie graph according to mass concrete overall process intelligent temperature control system of the present invention.
Fig. 2 is the general arrangement according to intelligent monitor system scene of the present invention.
Fig. 3 be according to each unit of the present invention between interconnected figure.
Embodiment
As shown in Figure 1, this mass concrete overall process intelligent temperature control system, this system comprises intelligent subenvironment unit, concrete intelligent water communication cooling unit, concrete exposure intelligence maintenance unit, concrete exposure intelligent heat preserving unit, intelligent joint grouting unit, control center in aggregate intelligence precooling control temperature unit, concrete intelligence mix control temperature unit, concrete pouring bin;
Aggregate intelligence precooling control temperature unit, for carrying out air-cooled temperature control to aggregate;
Concrete intelligence mix control temperature unit, for carrying out temperature control by mixing water temperature control, frozen water ratio, cement temperature control, sand temperature control and flyash temperature control to concrete mixing;
Intelligent subenvironment unit in concrete pouring bin, for controlling building subenvironment humiture in storehouse;
Concrete intelligent water communication cooling unit, for controlling concrete internal temperature by changing water flowing parameter;
Concrete exposure intelligence maintenance unit, for carrying out maintenance to concrete exposure;
Concrete exposure intelligent heat preserving unit, for being incubated concrete exposure;
Intelligent joint grouting unit, for realizing the intelligent joint grouting of transverse and longitudinal seam by the control of abutment joint grouting temperature and grout pipe;
Control center, for receiving the real-time measuring data of intelligent subenvironment unit, concrete intelligent water communication cooling unit, concrete exposure intelligence maintenance unit, concrete exposure intelligent heat preserving unit, intelligent joint grouting unit in aggregate intelligence precooling control temperature unit, concrete intelligence mix control temperature unit, concrete pouring bin, and the data measured in real time according to unit and temperature information calculate the target component meeting temperature requirements, and under send instructions to the unit of correspondence, realize the Based Intelligent Control of links; Whether meet for real-time judgment unit service condition simultaneously, do not meet and then report to the police.
The present invention is realized to aggregate once by aggregate intelligence pre-cooling unit, second wind cooling temperature control, the intelligent temperature control to concrete mixing is realized by concrete intelligence mix unit, realize automatically controlling building humiture in storehouse by concrete pouring bin intelligence subenvironment unit, the automatic control of concrete internal temperature is realized by concrete intelligent water communication cooling unit, the automatic maintenance of exposure is realized by concrete exposure intelligence maintenance unit, intelligent heat preserving unit realizes the intellectuality of concrete exposure insulation, the intellectuality of horizontal grouting of Longitudinal Joint is realized by intelligent joint grouting unit, overall control, warning is realized by control center, therefore this system can realize concrete raw material, mix, transport, put in storage, close a position, vibrate, maintenance, water flowing cooling, the automatic sensing of joint grouting overall process temperature control information, transmission, interconnected, shared and control, realize total factor, the Whole Course Management based on the temperature controlled anticracking of internet, technology of Internet of things, thus effectively prevent the generation of Volume Concrete Cracks, improve concrete construction quality.
Preferably, the intelligent air-cooled control temperature unit of described aggregate has air-cooled unit, air-cooled unit control assembly; Air-cooled unit control assembly for send instructions under receiving control center the wind regulating and controlling air-cooled unit time, wind speed, wind-warm syndrome.
Preferably, described concrete intelligence mix control temperature unit comprises mixing water water temperature observing and controlling parts, amount control assembly on the rocks, sand temperature observing and controlling parts, cement temperatures observing and controlling parts, flyash measurement and control of temperature parts;
Mixing water water temperature observing and controlling parts are arranged in mixing building supply channel place, and be connected with cooling unit, measurement obtains real-time mixing water temperature and sends to control center, control center calculates target mixing water temperature automatically according to the aggregate temperature measured in real time, flyash temperature, sand temperature, cement temperatures, ice temperature, ice amount, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, under send instructions to cooling unit and mixing water water temperature observing and controlling parts to realize the automatic control of mixing water temperature;
Amount control assembly on the rocks is arranged in mixing building icing equipment place, measurement is added ice temperature, real-time amount on the rocks, in real time batched water, in real time mix water temperature in real time, control center calculates target amount on the rocks automatically according to the aggregate temperature measured in real time, flyash temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions to icing equipment and mixing water water temperature observing and controlling parts to realize the automatic control of frozen water ratio;
Sand temperature observing and controlling parts are arranged in mixing building, measurement obtains real-time sand temperature, control center calculates target sand temperature automatically according to the aggregate temperature measured in real time, water temperature, amount on the rocks, ice temperature, flyash temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions to sand temperature observing and controlling parts to realize the automatic control of sand temperature;
Cement temperatures observing and controlling parts are arranged in mixing building, measurement obtains real-time cement temperatures, control center calculates target cement temperatures automatically according to the aggregate temperature measured in real time, water temperature, amount on the rocks, ice temperature, flyash temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions and feed water mud measurement and control of temperature parts to realize the automatic control of cement temperatures;
Flyash observing and controlling parts are arranged in mixing building, measurement obtains real-time flyash temperature, control center calculates target coal ash temperature automatically according to the aggregate temperature measured in real time, water temperature, amount on the rocks, ice temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions to flyash observing and controlling parts to realize the automatic control of flyash temperature.
Preferably, in described concrete pouring bin, intelligent subenvironment unit has face, storehouse subenvironment monitoring component, face, storehouse subenvironment monitoring component is arranged in construction face, storehouse, measurement obtains real-time storehouse surface temperature, humidity, wind speed, wind direction, and sending to control center, control center calculates spraying machine target control parameter automatically to realize the Based Intelligent Control of face, storehouse subenvironment.
Preferably, described concrete intelligent water communication cooling unit is included in measure and control device, the reversing arrangement that water-filled pipe is arranged, control center is based on the data measured in real time, use the forecast analysis model through calibration and checking, by measure and control device and reversing arrangement, the water flowing flow direction, flow, water temperature are controlled.
Preferably, described concrete exposure intelligence maintenance unit has solenoid valve, the control module installed on concrete curing pipeline, control center calculates according to the concrete internal and external temperature measured in real time and temperature, and the instruction issued the need of maintenance is to concrete exposure intelligence maintenance unit, thus realize the flowing water maintenance to concrete storehouse surface, upstream and downstream face, side.
Preferably, described concrete exposure intelligent heat preserving unit has the temperature sensor arranged at inside concrete, at temperature gradiometer or the temperature-measuring optical fiber of concrete surface layout, control center builds situation real-time search exposure according to the actual of mass concrete, weather forecast, actual measurement temperature, concrete internal temperature, surface temperature of concrete information, calculate exposure long period stress and short period stress by stress simulation and the two is superposed, according to stress analysis result and the actual insulation material parameter characteristic adopted, provide the suggestion the need of insulation and insulation layer thickness, and send instructions to workmen's mobile terminal, workmen is incubated according to instruction.
Preferably, described intelligent joint grouting unit has the crack gauge arranged at seam position, the internal temperature sensor arranged in concrete, control center is according to the internal temperature values measured in real time and seam aperture, judge whether internal temperature reaches joint grouting temperature, if reach joint grouting target temperature, then judge whether seam aperture meets grouting requirement, require if reach grouting, automatically send the intellectuality that instruction realizes grouting.
Preferably, control center carries out communication with aggregate intelligence pre-cooling unit, concrete intelligence mix unit, concrete pouring bin intelligence subenvironment unit, concrete intelligent water communication cooling unit, concrete exposure intelligence maintenance unit, intelligent heat preserving unit, joint grouting unit respectively by wire/wireless mode, and wireless mode comprises bluetooth, GPS, ZigBee, cloud, internet, Internet of Things mode.
Also by reference to the accompanying drawings the present invention is described in further detail below by specific embodiment.
Be illustrated in figure 1 the overall pie graph of system.
Concrete overall process intelligent temperature control system achieves and controls from the intelligent temperature of precooling of aggregates, concrete mixing, concrete pouring bin, concrete water flowing cooling, concrete exposure, concrete joint grouting overall process total factor.(1) precooling of aggregates link is by the air-cooled temperature control of aggregate intelligence chilldown system realization to aggregate; (2) concrete mixing link is by the intelligent temperature control of mixing water temperature control, frozen water ratio, cement temperature control, sand temperature control and flyash temperature control realization to concrete mixing; (3) concreting link realizes the intelligent temperature control of temperature in storehouse by intelligent microclimate temperature control; (4) concrete water flowing cooling link realizes the control of concrete internal temperature by intelligent water communication, and (5) intelligent joint grouting realizes the intellectuality of horizontal grouting of Longitudinal Joint; (6) intelligent maintenance, intelligent heat preserving realize the intellectuality of the maintenance of concrete exposure and insulation; (7) above-mentioned links complements each other, interrelated, by informationalized network transmission technology realize information share, exchange, integrated and access,
Be illustrated in figure 2 the general arrangement of intelligent monitor system field conduct:
I. weather station is set in Dam Site, measures temperature, rain condition, wind direction, wind speed information in real time;
Ii. Master Control Room is connected with National Meteorological Center, association weather forecast information;
Iii. arrange sub-control station in Dam Site, sub-control station is built with intelligent measuring and control device;
Iv. at fixing division of room Master Control Room, Master Control Room is built with intelligent monitoring observing and controlling server, and intelligent monitoring server is connected by network (wired or wireless) with sub-control station intelligent measuring and control device;
V. arrange actinometer in Dam Site, actinometer is connected with sub-control station intelligent measuring and control device, measures solar radiant heat in real time, and automatic transmission is to Master Control Room server;
Vi. precooling of aggregates measuring and controlling equipment is arranged at mixing building, this equipment is connected with Master Control Room server, real-time measurement aggregate wind chill temperatures, Master Control Room server calculates wind chill temperatures automatically according to mixing water temperature, flyash temperature, sand temperature, cement temperatures, ice temperature, ice amount, machine mouth temperature, placement temperature, placing temperature, internal temperature, temperature information, and give an order to air-cooled measuring and controlling equipment, realize the auto-control to air-cooled (during wind, wind speed, wind-warm syndrome);
Vii. observing and controlling control equipment is arranged at mixing building mixing water supply channel, and be connected with cooling unit, real-time measurement mixing water temperature, Master Control Room server calculates wind chill temperatures automatically according to aggregate temperature, flyash temperature, sand temperature, cement temperatures, ice temperature, ice amount, machine mouth temperature, placement temperature, placing temperature, internal temperature, temperature information, give an order to cooling unit and opertaing device, realize the auto-control of mixing water;
Viii. measure and control device on the rocks is arranged at mixing building icing equipment, mixing water line arrangement mixing water measure and control device, real-time measurement adds ice temperature, amount on the rocks, batched water, mix water temperature, Master Control Room server calculates amount on the rocks automatically according to aggregate temperature, flyash temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature, temperature information, and give an order to icing equipment and mixing water equipment, realize the automatic control of frozen water ratio;
Ix. sand temperature measuring and controlling equipment is arranged at mixing building, real-time measurement sand temperature, Master Control Room server calculates sand temperature automatically according to information such as aggregate temperature, water temperature, amount on the rocks, ice temperature, cement temperatures, flyash temperature, machine mouth temperature, placement temperature, placing temperature, internal temperature, temperature, and give an order to sand temperature control equipment, realize the automatic control of sand temperature;
X. cement temperatures measuring and controlling equipment is arranged at mixing building, real-time measurement cement temperatures, Master Control Room server calculates cement temperatures automatically according to information such as aggregate temperature, water temperature, amount on the rocks, ice temperature, sand temperature, flyash temperature, machine mouth temperature, placement temperature, placing temperature, internal temperature, temperature, and give an order to cement temperature control equipment, realize the automatic control of cement temperatures;
Xi. flyash measuring and controlling equipment is arranged at mixing building, real-time measurement flyash temperature, Master Control Room server calculates flyash temperature automatically according to information such as aggregate temperature, water temperature, amount on the rocks, ice temperature, sand temperature, machine mouth temperature, placement temperature, placing temperature, internal temperature, temperature, and give an order to flyash opertaing device, realize the automatic control of flyash temperature;
Xii. the temperature controlled sequencing of concrete mixing is: mix water temperature, frozen water ratio, sand temperature, flyash, can be the combination in any of above-mentioned several subsystem;
Xiii. machine mouth temperature measuring and recording instrument measures outlet temperature according to the period, machine mouth temperature test registering instrument is by blueteeth network and mobile terminal communication, mobile terminal is connected with center observing and controlling server by wireless network, realizes the automatic measurement of machine mouth temperature, warehouse-in;
Xiv. placement temperature survey record instrument measures placement temperature according to the period, and placement temperature testing recorder is by blueteeth network and mobile terminal communication, and mobile terminal is connected with center observing and controlling server by wireless network, realizes the automatic measurement of placement temperature, warehouse-in;
Xv. placing temperature survey record instrument measures placing temperature according to the period, and placing temperature testing recorder is by blueteeth network and mobile terminal communication, and mobile terminal is connected with center observing and controlling server by wireless network, realizes the automatic measurement of placing temperature, warehouse-in;
Xvi. observing and controlling server in center calculates the temperature recovery value in transportation automatically according to machine mouth temperature, placement temperature; Automatically the temperature recovery value of putting in storage to building is calculated according to placement temperature, placing temperature;
Xvii. face, storehouse microclimate equipment, spraying machine is arranged at concrete storehouse surface during concrete construction, temperature, humidity in real-time measurement storehouse, and Monitoring Data is sent to Control Room server automatically, server according to temperature, put in storage, the information such as placing temperature calculates the need of spraying automatically, if desired then send instruction to spraying machine by server, realize the automatic control of face, storehouse subenvironment;
Xviii. at concrete storehouse surface layout surface water plant, the wounded pipe in upstream and downstream face, and be connected with control device, system calculates the need of carrying out flowing water maintenance automatically according to master control indoor monitoring internal temperature, surface temperature etc., if desired, then automatically send instruction to measure and control device by wireless network, realize the automatic maintenance of face, storehouse, upstream and downstream face and side;
Xix. bury temperature sensor underground at inside concrete, temperature sensor and sub-control station automatic measuring and controlling equipment connection, automatic measuring and controlling equipment is connected with Master Control Room observing and controlling server by wireless network, realizes internal temperature and automatically measures, puts in storage;
Xx. bury temperature gradiometer underground in concrete storehouse surface, upstream and downstream face, temperature gradiometer and sub-control station automatic measuring and controlling equipment connection, automatic measuring and controlling equipment is connected with Master Control Room observing and controlling server by wireless network, realizes the automatic measurement of thermograde, warehouse-in;
Xxi. arrange temperature-measuring optical fiber on concrete surface, heat-insulation layer top, sub-control station arranges optical fiber temperature-measurement equipment, and is connected with Master Control Room center observing and controlling server, realizes the automatic measurement of concrete insulating course internal and external temperature;
Xxii. intelligent heat preserving module, namely provides the suggestion of Insulation according to optical fiber temperature-measurement or thermograde, concrete internal temperature temperature-measuring results, weather information, weather forecast information, and gives an order and instruct heat preservation construction;
Xxiii. on inside concrete water-filled pipe, measure and control device (flowmeter is arranged, solenoid valve), pressure transducer, automatic reversing apparatus, inlet water temperature sensor, outlet cooling-water temperature sensor, be connected with sub-control station measure and control device by wired mode, sub-control station is connected with the mode of Master Control Room server by wireless network, Real-Time Monitoring pipeline pressure, water flowing flow, water (flow) direction, inlet water temperature, outlet water temperature, intelligent water communication module is housed in server, according to above monitor value and weather information, face, storehouse subenvironment, weather forecast value, the concrete internal temperature value automatic computational prediction water flowing flow of second day, water temperature, flow to, and instruction is sent to measure and control device, cooling unit (or stratified pumping control device), reversing arrangement, realize flow, water temperature, the auto-control flowed to,
Xxiv. internal temperature sensor is arranged at inside concrete, the position of joint grouting is needed to arrange crack gauge, in grout pipe, automatic grouting equipment is installed, and is connected with measure and control device in Master Control Room, realize the automatic measurement of temperature, seam aperture, grouting pressure, grouting flow; Master Control Room server realizes automatic grouting according to joint grouting temperature and seam aperture;
Xxv. access terminal, mobile terminal, display terminal are by the remote access of wide area network realization to Master Control Room observing and controlling server, realize anywhere (network coverage), the automatic access of any time data, inquiry.
Network interconnection pie graph if Fig. 3 is between each equipment:
By the multiple technologies of information-based (bluetooth, GPS, ZigBee, cloud, internet, Internet of Things) between each equipment, realize between each preparation of construction, between temperature measuring equipment, temperature measuring equipment and sub-control station, real-time communication between sub-control station and Master Control Room, realize that concrete controls from starting material, concrete mixing, concrete storehouse surface, in inside concrete life cycle various temperature control data Real-time Collection, share, analyze, control and feedback.
Realize interconnected equipment and mainly comprise sensor, controller, mobile terminal, preparation of construction, water flowing equipment, fixed terminal, presentation device etc.Interconnected adopted technology mainly comprises that cloud is interconnected, bluetooth, bus, ZigBee, WiFi, GPS etc.Equipment and sub-control station or the interconnected of Master Control Room are mainly realized by the mode of LAN (Local Area Network), and sub-control station and Master Control Room realize, finally by the remote access of public wide area network fulfillment database by the mode of LAN (Local Area Network) or wide area network.
The above; it is only preferred embodiment of the present invention; not any pro forma restriction is done to the present invention, every above embodiment is done according to technical spirit of the present invention any simple modification, equivalent variations and modification, all still belong to the protection domain of technical solution of the present invention.

Claims (9)

1. a mass concrete overall process intelligent temperature control system, is characterized in that: this system comprises intelligent subenvironment unit, concrete intelligent water communication cooling unit, concrete exposure intelligence maintenance unit, concrete exposure intelligent heat preserving unit, intelligent joint grouting unit, control center in aggregate intelligence precooling control temperature unit, concrete intelligence mix control temperature unit, concrete pouring bin;
Aggregate intelligence precooling control temperature unit, for carrying out air-cooled temperature control to aggregate;
Concrete intelligence mix control temperature unit, for carrying out temperature control by mixing water temperature control, frozen water ratio, cement temperature control, sand temperature control and flyash temperature control to concrete mixing;
Intelligent subenvironment unit in concrete pouring bin, for controlling building subenvironment humiture in storehouse;
Concrete intelligent water communication cooling unit, for controlling concrete internal temperature by changing water flowing parameter;
Concrete exposure intelligence maintenance unit, for carrying out maintenance to concrete exposure;
Concrete exposure intelligent heat preserving unit, for being incubated concrete exposure;
Intelligence joint grouting unit, regulates and controls the joint grouting of transverse and longitudinal seam by the control of abutment joint grouting temperature and grout pipe;
Control center, for receiving the real-time measuring data of intelligent subenvironment unit, the cold unit of concrete intelligent water communication, concrete exposure intelligence maintenance unit, concrete exposure intelligent heat preserving unit, intelligent joint grouting unit in aggregate intelligence precooling control temperature unit, concrete intelligence mix control temperature unit, concrete pouring bin, and the data measured in real time according to unit and temperature information calculate the target component meeting temperature requirements, and under send instructions to the unit of correspondence, realize building the Based Intelligent Control of links; Whether meet for real-time judgment unit service condition simultaneously, do not meet and then report to the police.
2. mass concrete overall process intelligent temperature control system according to claim 1, is characterized in that: described aggregate intelligence precooling control temperature unit has air-cooled unit, air-cooled unit control assembly; When air-cooled unit control assembly is for sending instructions from dynamic regulation and control air-cooled unit wind under receiving control center, wind speed, wind-warm syndrome.
3. mass concrete overall process intelligent temperature control system according to claim 2, is characterized in that: described concrete intelligence mix control temperature unit comprises mixing water water temperature observing and controlling parts, amount control assembly on the rocks, sand temperature observing and controlling parts, cement temperatures observing and controlling parts, flyash measurement and control of temperature parts;
Mixing water water temperature observing and controlling parts are arranged in mixing building supply channel place, and be connected with cooling unit, measurement obtains real-time mixing water temperature and sends to control center, control center calculates target mixing water temperature automatically according to the aggregate temperature measured in real time, flyash temperature, sand temperature, cement temperatures, ice temperature, ice amount, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, under send instructions to cooling unit and mixing water water temperature observing and controlling parts to realize the automatic control of mixing water temperature;
Amount control assembly on the rocks is arranged in mixing building icing equipment place, measurement is added ice temperature, real-time amount on the rocks, in real time batched water, in real time mix water temperature in real time, control center calculates target amount on the rocks automatically according to the aggregate temperature measured in real time, flyash temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions to icing equipment and mixing water water temperature observing and controlling parts to realize the automatic control of frozen water ratio;
Sand temperature observing and controlling parts are arranged in mixing building, measurement obtains real-time sand temperature, control center calculates target sand temperature automatically according to the aggregate temperature measured in real time, water temperature, amount on the rocks, ice temperature, flyash temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions to sand temperature observing and controlling parts to realize the automatic control of sand temperature;
Cement temperatures observing and controlling parts are arranged in mixing building, measurement obtains real-time cement temperatures, control center calculates target cement temperatures automatically according to the aggregate temperature measured in real time, water temperature, amount on the rocks, ice temperature, flyash temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions and feed water mud measurement and control of temperature parts to realize the automatic control of cement temperatures;
Flyash observing and controlling parts are arranged in mixing building, measurement obtains real-time flyash temperature, control center calculates target coal ash temperature automatically according to the aggregate temperature measured in real time, water temperature, amount on the rocks, ice temperature, sand temperature, cement temperatures, machine mouth temperature, placement temperature, placing temperature, internal temperature and temperature, and under send instructions to flyash observing and controlling parts to realize the automatic control of flyash temperature.
4. mass concrete overall process intelligent temperature control system according to claim 3, it is characterized in that: in described concrete pouring bin, intelligent subenvironment unit has face, storehouse subenvironment monitoring component, face, storehouse subenvironment monitoring component is arranged in construction face, storehouse, measurement obtains real-time storehouse surface temperature, humidity, wind speed, wind direction, and sending to control center, control center calculates spraying machine target control parameter automatically to realize the Based Intelligent Control of face, storehouse subenvironment.
5. mass concrete overall process intelligent temperature control system according to claim 4, it is characterized in that: described concrete intelligent water communication cooling unit is included in measure and control device, the reversing arrangement that water-filled pipe is arranged, control center is based on the data measured in real time, use the forecast analysis model through calibration and checking, by measure and control device and reversing arrangement, the water flowing flow direction, flow, water temperature are controlled.
6. mass concrete overall process intelligent temperature control system according to claim 5, it is characterized in that: described concrete exposure intelligence maintenance unit has solenoid valve, the control module installed on concrete curing pipeline, control center calculates according to the concrete internal and external temperature measured in real time and temperature, and the instruction issued the need of maintenance is to concrete exposure intelligence maintenance unit, thus realize the flowing water maintenance to concrete storehouse surface, upstream and downstream face, side.
7. mass concrete overall process intelligent temperature control system according to claim 6, it is characterized in that: described concrete exposure intelligent heat preserving unit has the temperature sensor arranged at inside concrete, at temperature gradiometer or the temperature-measuring optical fiber of concrete surface layout, control center builds situation real-time search exposure according to the actual of mass concrete, weather forecast, actual measurement temperature, concrete internal temperature, surface temperature of concrete information, calculate exposure long period stress and short period stress by stress simulation and the two is superposed, according to stress analysis result and the actual insulation material parameter characteristic adopted, provide the suggestion the need of insulation and insulation layer thickness, and send instructions to workmen's mobile terminal, workmen is incubated according to instruction.
8. mass concrete overall process intelligent temperature control system according to claim 7, it is characterized in that: described intelligent joint grouting unit has the crack gauge arranged at seam position, the internal temperature sensor arranged in concrete, control center is according to the internal temperature values measured in real time and seam aperture, judge whether internal temperature reaches joint grouting temperature, if reach joint grouting target temperature, then judge whether seam aperture meets grouting requirement, require if reach grouting, send instruction and be in the milk.
9. mass concrete overall process intelligent temperature control system according to claim 1, it is characterized in that: control center carries out communication with aggregate intelligence pre-cooling unit, concrete intelligence mix unit, concrete pouring bin intelligence subenvironment unit, concrete water flowing cooling unit, concrete exposure maintenance unit, intelligent heat preserving unit, joint grouting unit respectively by wire/wireless mode, and wireless mode comprises bluetooth, GPS, ZigBee, cloud, internet, Internet of Things mode.
CN201520631574.9U 2015-08-20 2015-08-20 Bulky concrete overall process intelligence temperature control system Withdrawn - After Issue CN205003567U (en)

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Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105045307A (en) * 2015-08-20 2015-11-11 中国水利水电科学研究院 Full-process intelligent temperature control system and method for large-volume concrete
CN106368442A (en) * 2016-08-30 2017-02-01 武汉源锦商品混凝土有限公司 Intelligent maintenance system for concrete outer wall
CN107059647A (en) * 2017-06-22 2017-08-18 中铁二十局集团第五工程有限公司 A kind of prestress pipe slip casting structure of controlling temperature and its temperature control method
CN107256045A (en) * 2017-07-13 2017-10-17 中国水利水电科学研究院 The method and device of mass concrete intelligent temperature control
WO2019010728A1 (en) * 2017-07-12 2019-01-17 上海云统创申智能科技有限公司 Intelligent sandstone aggregate production line
CN110056189A (en) * 2019-04-27 2019-07-26 福建省闽南建筑工程有限公司 A method of control mass concrete construction is monitored using Internet of Things

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105045307A (en) * 2015-08-20 2015-11-11 中国水利水电科学研究院 Full-process intelligent temperature control system and method for large-volume concrete
CN106368442A (en) * 2016-08-30 2017-02-01 武汉源锦商品混凝土有限公司 Intelligent maintenance system for concrete outer wall
CN106368442B (en) * 2016-08-30 2018-08-28 武汉源锦商品混凝土有限公司 A kind of concrete exterior wall intelligence curing system
CN107059647A (en) * 2017-06-22 2017-08-18 中铁二十局集团第五工程有限公司 A kind of prestress pipe slip casting structure of controlling temperature and its temperature control method
WO2019010728A1 (en) * 2017-07-12 2019-01-17 上海云统创申智能科技有限公司 Intelligent sandstone aggregate production line
CN107256045A (en) * 2017-07-13 2017-10-17 中国水利水电科学研究院 The method and device of mass concrete intelligent temperature control
CN107256045B (en) * 2017-07-13 2019-03-22 中国水利水电科学研究院 The method and device of mass concrete intelligent temperature control
CN110056189A (en) * 2019-04-27 2019-07-26 福建省闽南建筑工程有限公司 A method of control mass concrete construction is monitored using Internet of Things
CN110056189B (en) * 2019-04-27 2021-07-13 福建省闽南建筑工程有限公司 Method for monitoring and controlling large-volume concrete construction by using Internet of things

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