CN204999986U - Device for direct current electrolysis with solar energy power generation - Google Patents
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Abstract
本实用新型涉及新能源利用领域,其公开一种利用太阳能发电进行直流电解的装置,操作简便、成本低、节能环保。该装置包括太阳能光伏电池板、钒电池、太阳能充放电控制器、电流输出控制装置和电解槽;所述太阳能光伏电池板与太阳能充放电控制器的正负极输入端相连,所述钒电池与太阳能充放电控制器的钒电池正负极连接端相连,所述太阳能充放电控制器的正负极输出端通过电流输出控制装置连接至电解槽中的两根电极。本实用新型适用于对各种金属的电化学提取。
The utility model relates to the field of new energy utilization, which discloses a device for direct current electrolysis by utilizing solar power generation, which has the advantages of simple operation, low cost, energy saving and environmental protection. The device includes a solar photovoltaic battery panel, a vanadium battery, a solar charge and discharge controller, a current output control device and an electrolytic cell; the solar photovoltaic battery panel is connected to the positive and negative input ends of the solar charge and discharge controller, and the vanadium battery is connected to the The positive and negative terminals of the vanadium battery of the solar charge and discharge controller are connected, and the positive and negative output terminals of the solar charge and discharge controller are connected to the two electrodes in the electrolytic cell through the current output control device. The utility model is suitable for electrochemical extraction of various metals.
Description
技术领域technical field
本实用新型涉及新能源利用领域,具体涉及一种利用太阳能发电进行直流电解的装置。The utility model relates to the field of new energy utilization, in particular to a device for direct current electrolysis using solar power generation.
背景技术Background technique
煤炭、石油、天然气等常规能源的使用,造成地球环境的日益恶化。随着资源消耗的日益加剧,新能源和可再生能源的开发利用研究已成热点,其替代常规能源势在必行。太阳能作为一种有极大潜力的新能源,具有清洁无污染、分布广、获取方便等优点,是真正的取之不尽、用之不竭的能源。随着科学技术的发展进步,太阳能的光热利用技术和光伏利用技术将广泛应用于农业、工业等领域,对人类生产、生活、环境改善具有重要意义。The use of conventional energy such as coal, oil, and natural gas has caused the deterioration of the global environment. With the increasing consumption of resources, the research on the development and utilization of new energy and renewable energy has become a hot spot, and it is imperative to replace conventional energy. As a new energy with great potential, solar energy has the advantages of being clean, non-polluting, widely distributed, and easy to obtain. It is a truly inexhaustible and inexhaustible energy source. With the development and progress of science and technology, solar thermal utilization technology and photovoltaic utilization technology will be widely used in agriculture, industry and other fields, which is of great significance to human production, life and environmental improvement.
电解冶金行业能耗大是其面临的一个重要问题,随着我国太阳能技术的高速发展,同时为了减少冶金过程中能源消耗和污染物排放,达到非碳清洁冶金的目的,从能源总量和利用方式角度看,将太阳能引入电化学冶金行业能满足人类能源需求的日益增长,而且不会污染环境,是解决目前能源问题的最佳方案之一。使太阳能应用于电化学冶金工艺中,既是新能源利用主要途径之一,也是电解冶金工艺清洁化的迫切需要,对改善环境具有重要意义。The high energy consumption of the electrolytic metallurgy industry is an important problem it faces. With the rapid development of solar energy technology in my country, in order to reduce energy consumption and pollutant emissions in the metallurgical process and achieve the purpose of non-carbon clean metallurgy, from the total amount of energy and utilization From the perspective of method, introducing solar energy into the electrochemical metallurgy industry can meet the increasing energy demand of human beings, and it will not pollute the environment, which is one of the best solutions to solve the current energy problems. The application of solar energy in the electrochemical metallurgy process is not only one of the main ways of new energy utilization, but also an urgent need for the cleanliness of the electrolytic metallurgy process, which is of great significance to improving the environment.
实用新型内容Utility model content
本实用新型所要解决的技术问题是:提出一种利用太阳能发电进行直流电解的装置,操作简便、成本低、节能环保。The technical problem to be solved by the utility model is to propose a device for direct current electrolysis using solar power generation, which is easy to operate, low in cost, energy-saving and environment-friendly.
本实用新型解决上述技术问题所采用的方案是:利用太阳能发电进行直流电解的装置,包括太阳能光伏电池板、钒电池、太阳能充放电控制器、电流输出控制装置和电解槽;The solution adopted by the utility model to solve the above-mentioned technical problems is: a device for direct current electrolysis using solar power generation, including a solar photovoltaic battery panel, a vanadium battery, a solar charge and discharge controller, a current output control device and an electrolytic cell;
所述太阳能光伏电池板与太阳能充放电控制器的正负极输入端相连,所述钒电池与太阳能充放电控制器的钒电池正负极连接端相连,所述太阳能充放电控制器的正负极输出端通过电流输出控制装置连接至电解槽中的两根电极。The solar photovoltaic battery panel is connected to the positive and negative input terminals of the solar charge and discharge controller, the vanadium battery is connected to the positive and negative terminals of the vanadium battery of the solar charge and discharge controller, and the positive and negative terminals of the solar charge and discharge controller are connected to each other. The pole output ends are connected to the two electrodes in the electrolytic cell through the current output control device.
本实用新型中利用太阳能光伏电池板将太阳能转化为电能并存储在钒电池中,使钒电池作为直流电源输出电解电流,再通过电流输出控制装置使输出的电解电流相对稳定,将稳定的直流电流输送至装有电解液的电解槽进行直流电解,从而用于金属盐溶液的电化学冶金提取提纯工艺,即电解沉积和电解精炼工艺;其中,太阳能充放电控制器用于对钒电池充放电进行控制,防止过充或过放电,从而提高钒电池的使用寿命。In the utility model, solar photovoltaic panels are used to convert solar energy into electrical energy and store it in the vanadium battery, so that the vanadium battery can be used as a direct current power supply to output electrolytic current, and then the output electrolytic current is relatively stable through the current output control device, and the stable direct current It is transported to the electrolytic cell filled with electrolyte for DC electrolysis, so as to be used in the electrochemical metallurgical extraction and purification process of metal salt solution, that is, the electrolytic deposition and electrolytic refining process; among them, the solar charge and discharge controller is used to control the charge and discharge of the vanadium battery , To prevent overcharge or overdischarge, thereby improving the service life of vanadium batteries.
进一步的,所述太阳能充放电控制器上设置有温度传感器。Further, the solar charge and discharge controller is provided with a temperature sensor.
在太阳能充放电控制器上设置温度传感器可以在光伏电池板、钒电池工作环境不稳定及温差较大时进行温度补偿,提高钒电池的使用寿命。Setting a temperature sensor on the solar charge and discharge controller can perform temperature compensation when the working environment of the photovoltaic cell panel and vanadium battery is unstable and the temperature difference is large, so as to improve the service life of the vanadium battery.
进一步的,所述电流输出控制装置包括滑动变阻器、电流表、电压表;所述电流表与滑动变阻器串联后连接其中一根电极,所述电压表连接两根电极。Further, the current output control device includes a sliding rheostat, an ammeter, and a voltmeter; the ammeter is connected in series with the sliding rheostat to one of the electrodes, and the voltmeter is connected to two electrodes.
采用滑动变阻器来改变负载电流大小,并稳定输出电流、稳定电解过程中的电流密度,结构简单、成本低;The sliding rheostat is used to change the magnitude of the load current, and stabilize the output current and the current density during the electrolysis process, with simple structure and low cost;
采用电压表和电流表分别测量两极间电压大小和电流大小从而便于反馈调节,进而使得电解过程更加平稳。A voltmeter and an ammeter are used to measure the voltage and current between the two poles, respectively, so as to facilitate feedback adjustment and make the electrolysis process more stable.
进一步的,所述利用太阳能发电进行直流电解的装置还包括远程监控终端,所述远程监控终端与太阳能充放电控制器上的远程监控端口相连。Further, the device for direct current electrolysis using solar power generation further includes a remote monitoring terminal connected to a remote monitoring port on the solar charge and discharge controller.
通过设置远程监控终端可以对电解过程中的相关参数进行远程监控,十分方便。By setting the remote monitoring terminal, the relevant parameters in the electrolysis process can be remotely monitored, which is very convenient.
进一步的,所述电解槽外部还设有用于对电解槽进行独立加热的恒温水浴槽。Further, a constant temperature water bath for independent heating of the electrolytic cell is provided outside the electrolytic cell.
通过恒温水浴槽对电解槽中的电解液进行温度调节,有利于电解过程的稳定进行。The temperature of the electrolyte solution in the electrolytic cell is adjusted by the constant temperature water bath, which is beneficial to the stable progress of the electrolysis process.
进一步的,所述利用太阳能发电进行直流电解的装置还包括蓄液槽、水管和水泵;所述蓄液槽通过水管和水泵与电解槽相连。Further, the device for direct current electrolysis using solar power generation also includes a liquid storage tank, a water pipe and a water pump; the liquid storage tank is connected to the electrolytic cell through the water pipe and the water pump.
基于蓄液槽、水管和水泵形成电解液循环系统,从而减少电解液的污染,保障电解时间的长时间持续进行。The electrolyte circulation system is formed based on the liquid storage tank, water pipes and water pumps, thereby reducing the pollution of the electrolyte and ensuring the continuous operation of the electrolysis time for a long time.
本实用新型的有益效果是:The beneficial effects of the utility model are:
1.本实用新型装置构成简单、操作简便、成本低,采用该装置进行直流电解既节约了煤炭、石油、天然气等化石能源所转变的电能,又起到了环保作用。1. The device of the utility model has the advantages of simple structure, easy operation and low cost. Using the device for DC electrolysis not only saves the electric energy converted from fossil energy sources such as coal, oil, and natural gas, but also plays an environmental protection role.
2.使太阳能应用于电化学冶金工艺中,既是新能源利用的主要途径之一,也是清洁化电解冶金工艺的迫切,对改善环境具有重要意义。2. The application of solar energy in electrochemical metallurgy process is not only one of the main ways of new energy utilization, but also the urgency of clean electrolytic metallurgy process, which is of great significance to improve the environment.
附图说明Description of drawings
图1为本实用新型实施例中利用太阳能发电进行直流电解的装置示意图;Fig. 1 is the device schematic diagram that utilizes solar power generation to carry out DC electrolysis in the utility model embodiment;
图中,1为太阳能光伏电池板,2为钒电池,3为太阳能充放电控制器,4为电解槽,5为恒温水浴槽,6为电极,7为电压表,8为滑动变阻器,9为电流表,10为温度传感器,11为远程监控终端,12为水管,13为蓄液槽,14为水泵。In the figure, 1 is a solar photovoltaic panel, 2 is a vanadium battery, 3 is a solar charge and discharge controller, 4 is an electrolytic tank, 5 is a constant temperature water bath, 6 is an electrode, 7 is a voltmeter, 8 is a sliding rheostat, 9 is a Ammeter, 10 is a temperature sensor, 11 is a remote monitoring terminal, 12 is a water pipe, 13 is a liquid storage tank, and 14 is a water pump.
具体实施方式detailed description
下面结合附图及实施例对本实用新型的方案作进一步的描述:Below in conjunction with accompanying drawing and embodiment the scheme of the present utility model is further described:
如图1所示,本例中的利用太阳能发电进行直流电解的装置,包括太阳能光伏电池板1、钒电池2、太阳能充放电控制器3、电解槽4、恒温水浴槽5,电极6,电压表7,滑动变阻器8,电流表9,温度传感器10,远程监控终端11,水管12,蓄液槽13,水泵14;As shown in Figure 1, the device for direct current electrolysis using solar power generation in this example includes a solar photovoltaic panel 1, a vanadium battery 2, a solar charge and discharge controller 3, an electrolytic cell 4, a constant temperature water bath 5, an electrode 6, and a voltage Table 7, sliding rheostat 8, ammeter 9, temperature sensor 10, remote monitoring terminal 11, water pipe 12, liquid storage tank 13, water pump 14;
其中,所述太阳能光伏电池板1与太阳能充放电控制器3的正负极输入端相连,所述钒电池2与太阳能充放电控制器3的钒电池正负极连接端相连,所述太阳能充放电控制器3的正负极输出端的一端通过滑动变阻器8、电流表9连接至电解槽4中的其中一根电极6,另一端通过电压表7连接至电解槽中的两根电极6。Wherein, the solar photovoltaic panel 1 is connected to the positive and negative input terminals of the solar charge and discharge controller 3, the vanadium battery 2 is connected to the positive and negative terminals of the vanadium battery of the solar charge and discharge controller 3, and the solar charge One end of the positive and negative output terminals of the discharge controller 3 is connected to one of the electrodes 6 in the electrolytic tank 4 through a sliding rheostat 8 and an ammeter 9 , and the other end is connected to two electrodes 6 in the electrolytic tank through a voltmeter 7 .
为了实现温度补偿,在太阳能充放电控制器3上设置有温度传感器10;太阳能充放电控制器3还通过远程监控端口连接远程监控终端11,以便实现远程监控;In order to realize temperature compensation, a temperature sensor 10 is provided on the solar charging and discharging controller 3; the solar charging and discharging controller 3 is also connected to a remote monitoring terminal 11 through a remote monitoring port, so as to realize remote monitoring;
此外,所述电解槽4外部还设有用于对电解槽4进行独立加热的恒温水浴槽5,通过恒温水浴槽5对电解槽4中的电解液进行温度调节,有利于电解过程的稳定进行。In addition, a constant temperature water bath 5 for independently heating the electrolytic cell 4 is provided outside the electrolytic cell 4, and the temperature of the electrolyte in the electrolytic cell 4 is adjusted through the constant temperature water bath 5, which is beneficial to the stable electrolysis process.
基于蓄液槽13、水管12和水泵14形成的电解液循环系统可以减少电解液的污染,保障电解时间的长时间持续进行。The electrolyte circulation system formed based on the liquid storage tank 13 , the water pipe 12 and the water pump 14 can reduce the pollution of the electrolyte and ensure the continuous operation of the electrolysis time for a long time.
上述装置的工作原理是:先利用太阳能光伏电池板1将太阳能转化成电能,并将产生的电能储存在作为直流电源的钒电池2中,再通过太阳能充放电控制器3,防止钒电池过放过充,利用滑动变阻器8改变负载电阻来调节和控制电流的大小,使输出的电解电流稳定,将稳定的直流电流输送到装有电解液的电解槽4内两个电极6上,进行直流电解,在电解槽5的外面有调节控制电解液温度的恒温水浴系统5,通过蓄液槽13、水泵14和水管12来实现电解液的循环,从而减少电解液的污染,保障电解过程的长时间持续进行。本实用新型可用于金属的电化学冶金提取工艺,即水溶液金属的电解沉积和电解精炼工艺。The working principle of the above-mentioned device is: first use the solar photovoltaic panel 1 to convert solar energy into electrical energy, and store the generated electrical energy in the vanadium battery 2 as a DC power supply, and then pass the solar charge and discharge controller 3 to prevent the vanadium battery from over-discharging Overcharge, use the sliding rheostat 8 to change the load resistance to adjust and control the size of the current, so that the output electrolysis current is stable, and the stable DC current is sent to the two electrodes 6 in the electrolytic cell 4 with the electrolyte for DC electrolysis There is a constant temperature water bath system 5 outside the electrolytic tank 5 to adjust and control the temperature of the electrolyte. The circulation of the electrolyte is realized through the liquid storage tank 13, the water pump 14 and the water pipe 12, thereby reducing the pollution of the electrolyte and ensuring the long-term electrolysis process. Ongoing. The utility model can be used in the electrochemical metallurgy extraction process of metal, that is, the electrolytic deposition and electrolytic refining process of the metal in aqueous solution.
下面以两个实施例来阐述其具体实现:The specific implementation thereof is described below with two embodiments:
实施例一:选用235w的太阳能光伏电池板1块,选用额定电压24V、额定容量50AH钒电池1块,选用型号为CM5024Z的智能型太阳能充放电控制器,电解槽(长宽高:29cm、29cm、20cm)、蓄液槽(长宽高:40cm、40cm、25cm)材料选用玻璃钢,水浴槽(长宽高:40cm、40cm、35cm)选用聚氯乙烯,不锈钢板作为阴极(12*10cm2),粗铁板作为阳极(11*9cm2),电流密度控制在200-300A/m2,电解液体系选用硫酸亚铁体系,电解液pH值控制在3.5-4.5之间,电解液循环量2L/1h,水浴温度65℃,极间距6-8cm。进行铁的电解提纯。Embodiment 1: Select 1 piece of 235w solar photovoltaic panel, select 1 piece of vanadium battery with rated voltage 24V and rated capacity 50AH, select the intelligent solar charge and discharge controller with model CM5024Z, electrolyzer (length, width and height: 29cm, 29cm , 20cm), the liquid storage tank (length, width and height: 40cm, 40cm, 25cm) is made of glass fiber reinforced plastic, the water bath (length, width and height: 40cm, 40cm, 35cm) is made of polyvinyl chloride, and the stainless steel plate is used as the cathode (12*10cm 2 ) , the thick iron plate is used as the anode (11*9cm 2 ), the current density is controlled at 200-300A/m 2 , the electrolyte system is ferrous sulfate system, the pH value of the electrolyte is controlled between 3.5-4.5, and the circulation volume of the electrolyte is 2L /1h, the temperature of the water bath is 65°C, and the distance between electrodes is 6-8cm. Electrolytic purification of iron is carried out.
实施例二:选用235w的太阳能光伏电池板1块,选用额定电压24V、额定容量50AH钒电池1块,选用型号为CM5024Z的智能型太阳能充放电控制器,电解槽(长宽高:29cm、29cm、20cm)、蓄液槽(长宽高:40cm、40cm、25cm)材料选用玻璃钢,水浴槽(长宽高:40cm、40cm、35cm)选用聚氯乙烯,纯铜棒作为阴极(半径2cm,长15cm,),粗铜板作为阳极(半径2cm,长15cm,),电流密度控制在250-350A/m2,电解液体系选用硫酸铜+硫酸的体系,电解液pH值控制在5-6之间,电解液循环量2.5L/1h,水浴温度60℃,极间距6-8cm。进行铜的电解提纯。Embodiment 2: Select 1 piece of 235w solar photovoltaic panel, select 1 piece of vanadium battery with rated voltage 24V and rated capacity 50AH, select the intelligent solar charge and discharge controller whose model is CM5024Z, electrolyzer (length, width and height: 29cm, 29cm , 20cm), the liquid storage tank (length, width and height: 40cm, 40cm, 25cm) is made of glass fiber reinforced plastics, the water bath (length, width and height: 40cm, 40cm, 35cm) is made of polyvinyl chloride, and the pure copper rod is used as the cathode (radius 2cm, length 15cm), thick copper plate is used as anode (radius 2cm, length 15cm,), the current density is controlled at 250-350A/m 2 , the electrolyte system is copper sulfate + sulfuric acid system, and the pH value of the electrolyte is controlled between 5-6 , electrolyte circulation volume 2.5L/1h, water bath temperature 60 ℃, pole distance 6-8cm. Electrolytic purification of copper is carried out.
同样在改变电解液体系、电极材料、电解液PH、温度、电极大小、电流密度等因素可以实现不同金属的电化学冶金提取工艺,即只要能水溶液电解沉积和电解精炼工艺的金属元素,都可以用本装置进行提取和精炼。Similarly, the electrochemical metallurgical extraction process of different metals can be realized by changing the electrolyte system, electrode material, electrolyte PH, temperature, electrode size, current density and other factors, that is, as long as the metal elements that can be electrolytically deposited and electrolytically refined in aqueous solution can be used Use this device for extraction and refining.
因此,以上所述只是用图解说明本实用新型的一些基本原理和结构,并非是要将本实用新型利用太阳能发电进行直流电解的装置局限在所示和所述的具体结构和适用范围内,故凡是所有可能被利用的相应修改以及等同物,均属于本实用新型所申请的专利范围。Therefore, the above description is only to illustrate some basic principles and structures of the present utility model, and is not intended to limit the utility model utilizing solar power generation to carry out direct current electrolysis within the specific structure and scope of application shown and described, so All corresponding modifications and equivalents that may be used belong to the patent scope of the utility model application.
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105112947A (en) * | 2015-09-14 | 2015-12-02 | 攀枝花学院 | Device for direct-current electrolysis by using solar power generation |
WO2019056079A1 (en) | 2017-09-25 | 2019-03-28 | Votorantim Metais Zinco S/A | Hybrid system for generating and supplying electric power used in an electrolysis method for producing non-ferrous metals |
CN109775812A (en) * | 2019-02-13 | 2019-05-21 | 林碧秀 | Floating water environment chemical purification tank |
CN115505967A (en) * | 2022-08-19 | 2022-12-23 | 江苏鑫瑞崚新材料科技有限公司 | A low-silver, low-sulfur, ultra-high-purity copper purification temperature gradient control device and method |
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2015
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Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN105112947A (en) * | 2015-09-14 | 2015-12-02 | 攀枝花学院 | Device for direct-current electrolysis by using solar power generation |
WO2019056079A1 (en) | 2017-09-25 | 2019-03-28 | Votorantim Metais Zinco S/A | Hybrid system for generating and supplying electric power used in an electrolysis method for producing non-ferrous metals |
CN109775812A (en) * | 2019-02-13 | 2019-05-21 | 林碧秀 | Floating water environment chemical purification tank |
CN115505967A (en) * | 2022-08-19 | 2022-12-23 | 江苏鑫瑞崚新材料科技有限公司 | A low-silver, low-sulfur, ultra-high-purity copper purification temperature gradient control device and method |
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