CN204999954U - Molybdenum concntrate dehydration system - Google Patents
Molybdenum concntrate dehydration system Download PDFInfo
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- CN204999954U CN204999954U CN201520787147.XU CN201520787147U CN204999954U CN 204999954 U CN204999954 U CN 204999954U CN 201520787147 U CN201520787147 U CN 201520787147U CN 204999954 U CN204999954 U CN 204999954U
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Abstract
本实用新型涉及一种钼精矿脱水干燥系统,该系统依次包括浮选机、搅拌桶、隔膜压滤机、缓冲矿仓、电磁干燥机、混料机和自动包装机,浮选后钼精矿输送到搅拌桶,搅拌桶中的矿浆送入到隔膜压滤机中压滤,压滤后的滤饼送到缓冲矿仓,然后输送至电磁干燥机干燥并给入到混料机。本实用新型可连续化生产,自动化程度高,压滤细度高达-400目占90%以上的钼精矿时,其产品的含水率从80%-85%降低到15%以下,从而为钼精矿的干燥和包装做好了充分的准备,且过滤时间短。干燥过程是全封闭操作,且物料不易结块,从而避免了大规模的干燥后物料打散操作流程,以便于物料的自动包装。
The utility model relates to a dehydration and drying system for molybdenum concentrate. The ore is transported to the mixing tank, and the slurry in the mixing tank is sent to the diaphragm filter press for pressure filtration, and the filter cake after pressure filtration is sent to the buffer ore bin, then transported to the electromagnetic dryer for drying and fed to the mixer. The utility model can be produced continuously, with high degree of automation. When the filter press fineness is as high as -400 mesh and accounts for more than 90% of the molybdenum concentrate, the moisture content of the product is reduced from 80%-85% to below 15%, so that the molybdenum The drying and packaging of the concentrate is well prepared and the filtration time is short. The drying process is a fully enclosed operation, and the material is not easy to agglomerate, thus avoiding the large-scale operation process of breaking up the material after drying, so as to facilitate the automatic packaging of the material.
Description
技术领域 technical field
本实用新型涉及一种钼精矿脱水干燥系统。 The utility model relates to a molybdenum concentrate dehydration drying system.
背景技术 Background technique
根据钼精矿质量标准YS/T235-2007(国标),钼精矿的油水分总含量(质量分数)应不大于6%,因此,选矿中必须采用脱水+干燥工艺来满足钼精矿的质量要求。 According to the quality standard of molybdenum concentrate YS/T235-2007 (national standard), the total oil and water content (mass fraction) of molybdenum concentrate should not be greater than 6%. Therefore, dehydration + drying process must be used in beneficiation to meet the quality of molybdenum concentrate Require.
目前,我国生产的钼精矿有部分是来自于铜钼矿矿石,在铜钼矿分选时,由于矿石嵌布粒度细,需采用二段磨矿流程,但第二段的磨矿细度达到-400目占90%以上,此外,经浮选之后得到的钼精矿的质量浓度为15%-20%,如果采用带式过滤机或者是陶瓷过滤,会存在以下问题: At present, some of the molybdenum concentrates produced in my country come from copper-molybdenum ore. During the separation of copper-molybdenum ore, due to the fine particle size of the ore, a second-stage grinding process is required, but the grinding fineness of the second stage Reaching -400 mesh accounts for more than 90%. In addition, the mass concentration of molybdenum concentrate obtained after flotation is 15%-20%. If a belt filter or ceramic filter is used, the following problems will exist:
第一,带式过滤机和陶瓷过滤机都是利用机身制造的真空来对精矿和水分离,但是如果矿石的细度达到-400目占90%以上时,精矿会堵塞滤片,从而导致不能正常生产。 First, both the belt filter and the ceramic filter use the vacuum made by the fuselage to separate the concentrate and water, but if the fineness of the ore reaches -400 mesh and accounts for more than 90%, the concentrate will block the filter. As a result, normal production cannot be performed.
第二,由于钼精矿的浓度仅为15%-20%,采用陶瓷过滤机或者是带式过滤机都需要对钼精矿进行预先浓缩,但是由于钼精矿的细度极细,在浓缩过程中,精矿很容易随溢流水飘走,导致钼金属的流失。 Second, since the concentration of molybdenum concentrate is only 15%-20%, it is necessary to pre-concentrate the molybdenum concentrate by using a ceramic filter or a belt filter. During the process, the concentrate is easily drifted away with the overflow water, resulting in the loss of molybdenum metal.
此外,钼精矿干燥时由于钼精矿中含有煤油,因此,干燥过程必须采用间接干燥,以防止煤油达到燃点而发生放炮,目前,适用于间接干燥的方法有蒸煮法和闪蒸干燥机、桨叶干燥机或者电磁干燥机干燥法,但蒸煮法存在着能耗高、干燥后的精矿结块、劳动强度大、效率低等问题,而闪蒸干燥机和桨叶干燥机使用于多精矿量。 In addition, when the molybdenum concentrate is dried, because the molybdenum concentrate contains kerosene, indirect drying must be used in the drying process to prevent the kerosene from reaching the ignition point and blasting. At present, the methods suitable for indirect drying include cooking method and flash dryer. Paddle dryer or electromagnetic dryer drying method, but the cooking method has problems such as high energy consumption, agglomeration of dried concentrate, high labor intensity, and low efficiency, while flash dryer and paddle dryer are used in many Concentrate amount.
实用新型内容 Utility model content
针对钼精矿过滤和干燥的问题,本发明拟提供一种自动化程度高、可连续生产、工作环境好的钼精矿脱水干燥系统。 Aiming at the problem of filtering and drying molybdenum concentrate, the present invention intends to provide a molybdenum concentrate dehydration and drying system with high degree of automation, continuous production and good working environment.
本实用新型的技术方案为:一种钼精矿脱水干燥系统,该系统依次包括浮选机、搅拌桶、隔膜压滤机、缓冲矿仓、电磁干燥机、混料机和自动包装机,浮选后钼精矿输送到搅拌桶,搅拌桶中的矿浆送入到隔膜压滤机中压滤,压滤后的滤饼送到缓冲矿仓,然后输送至电磁干燥机干燥并给入到混料机。 The technical scheme of the utility model is: a molybdenum concentrate dehydration and drying system, which sequentially includes a flotation machine, a mixing tank, a diaphragm filter press, a buffer ore bin, an electromagnetic dryer, a mixing machine and an automatic packaging machine. After the selection, the molybdenum concentrate is transported to the mixing tank, and the slurry in the mixing tank is sent to the diaphragm filter press for pressure filtration, and the filter cake after pressure filtration is sent to the buffer ore bin, and then transported to the electromagnetic dryer for drying and fed into the mixing tank. feeder.
本实用新型浮选后钼精矿通过输送泵输送到搅拌桶。 After the flotation of the utility model, the molybdenum concentrate is transported to the mixing tank through the transport pump.
所述搅拌桶和隔膜压滤机间配置变频给料泵,用于将搅拌桶中的矿浆送入到隔膜压滤机。 A frequency conversion feed pump is arranged between the mixing tank and the membrane filter press to feed the ore slurry in the mixing tank to the membrane filter press.
所述隔膜压滤机配有空压机。 The membrane filter press is equipped with an air compressor.
所述缓冲矿仓和电磁干燥机配置变频螺旋输送机,用于将缓冲矿仓中的物料送至电磁干燥机。 The buffer ore bin and the electromagnetic dryer are equipped with frequency conversion screw conveyors, which are used to send the materials in the buffer ore bin to the electromagnetic dryer.
本实用新型干燥后的物料经螺旋输送机和斗子提升机给入到混料机。 The dried material of the utility model is fed into the mixer through the screw conveyor and the bucket elevator.
本实用新型采用隔膜压滤机代替陶瓷过滤机、带式过滤机和蒸煮法,可连续化生产,配置有变频给料泵和空压机,自动化程度高,压滤细度高达-400目占90%以上的钼精矿时,其产品的含水率从80%-85%降低到15%以下,从而为钼精矿的干燥和包装做好了充分的准备,且过滤时间短,平均每次操作循环仅为30min-40min。在过滤和干燥的衔接段,配置了缓冲矿仓,从而保证了物料均匀给入干燥机。此外,采用电磁干燥机干燥钼精矿,干燥后产品的水分低于4%,干燥过程是全封闭操作,且物料不易结块,从而避免了大规模的干燥后物料打散操作流程,以便于物料的自动包装。本系统设备之间的衔接的漏斗采用全封闭连接,实际生产时粉尘量小,工作环境好。采用该系统工艺流程简单,生产效率高,得到的干精矿可以直接作为冶炼原料。此外,该系统也可以用于单一钼矿的分选得到的钼精矿的过滤干燥。 The utility model adopts a diaphragm filter press instead of a ceramic filter, a belt filter and a cooking method, and can be produced continuously. It is equipped with a frequency conversion feeding pump and an air compressor, and has a high degree of automation. The filter press fineness is as high as -400 mesh. When the molybdenum concentrate is more than 90%, the moisture content of the product is reduced from 80%-85% to less than 15%, so that it is fully prepared for the drying and packaging of the molybdenum concentrate, and the filtration time is short, and the average time The operating cycle is only 30min-40min. In the connecting section of filtration and drying, a buffer ore bin is configured to ensure that the material is evenly fed into the dryer. In addition, the molybdenum concentrate is dried with an electromagnetic dryer, and the moisture content of the dried product is less than 4%. The drying process is a fully enclosed operation, and the material is not easy to agglomerate, thus avoiding the large-scale operation process of breaking up the dried material for convenience Automatic packaging of materials. The connecting funnel between the equipment of this system adopts a fully enclosed connection, the amount of dust is small during actual production, and the working environment is good. The process flow of this system is simple, the production efficiency is high, and the obtained dry concentrate can be directly used as a smelting raw material. In addition, the system can also be used for filtering and drying the molybdenum concentrate obtained from the separation of a single molybdenum ore.
附图说明 Description of drawings
附图1为本实用新型系统示意图。 Accompanying drawing 1 is a schematic diagram of the utility model system.
具体实施方式 detailed description
本实用新型所用各设备均可采用现有技术,可市购。 Each equipment used in the utility model can adopt prior art, can be commercially available.
如图1所示,本实用新型的钼精矿脱水干燥系统,依次包括浮选机、搅拌桶、隔膜压滤机、缓冲矿仓、电磁干燥机、混料机和自动包装机。浮选后钼精矿通过输送泵输送到搅拌桶。搅拌桶和隔膜压滤机间配置变频给料泵,用于将搅拌桶中的矿浆送入到隔膜压滤机。隔膜压滤机配有空压机。压滤后的滤饼送到缓冲矿仓。缓冲矿仓和电磁干燥机配置变频螺旋输送机,用于将缓冲矿仓中的物料送至电磁干燥机。干燥后的物料经螺旋输送机和斗子提升机给入到混料机,最后进行包装。 As shown in Figure 1, the molybdenum concentrate dehydration and drying system of the present invention includes a flotation machine, a mixing tank, a diaphragm filter press, a buffer ore bin, an electromagnetic dryer, a mixer and an automatic packaging machine in sequence. After flotation, the molybdenum concentrate is transported to the mixing tank through the delivery pump. A frequency conversion feed pump is arranged between the mixing tank and the membrane filter press to feed the slurry in the mixing tank to the membrane filter press. The membrane filter press is equipped with an air compressor. The filter cake after pressure filtration is sent to the buffer ore bin. The buffer ore bin and the electromagnetic dryer are equipped with a frequency conversion screw conveyor, which is used to send the materials in the buffer ore bin to the electromagnetic dryer. The dried material is fed into the mixer through the screw conveyor and the bucket elevator, and finally packed.
具体来说,采用本实用新型系统的工艺流程如下: Specifically, adopt the technological process of the utility model system as follows:
浮选机浮选后的质量浓度为15%-20%钼精矿用泵输送到搅拌桶搅拌混匀; The mass concentration after flotation of the flotation machine is 15%-20% molybdenum concentrate is pumped to the mixing tank for stirring and mixing;
由于矿浆入压滤机的过程是一个前多后少的过程,采用变频给料泵将搅拌桶中的矿浆送入到隔膜压滤机中压滤,该隔膜压滤机配置有空压机进行用气反吹滤饼,压滤后的得到的滤饼水分为15%以下; Since the process of feeding the pulp into the filter press is a process of more at the front and less at the end, the frequency conversion feed pump is used to send the pulp in the mixing tank into the diaphragm filter press for pressure filtration, and the diaphragm filter press is equipped with an air compressor. Blow back the filter cake with air, and the water content of the filter cake obtained after press filtration is less than 15%;
压滤机的滤饼落入到缓冲矿仓,以保证物料能够均匀给入电磁干燥机; The filter cake of the filter press falls into the buffer bin to ensure that the material can be evenly fed into the electromagnetic dryer;
采用变频螺旋输送机输送至电磁干燥机干燥,干燥后物料的水分可控制在4%以下,满足冶金对钼精矿成品的要求; The frequency conversion screw conveyor is used to transport to the electromagnetic dryer for drying, and the moisture content of the dried material can be controlled below 4%, which meets the metallurgical requirements for molybdenum concentrate finished products;
干燥好的物料经螺旋输送机、斗子提升机给入到混料机中混匀打散后,用自动包装机包装。 The dried material is fed into the mixer through the screw conveyor and the bucket elevator, and after being mixed and dispersed, it is packed with an automatic packaging machine.
具体实例1:以云南某地的铜钼矿实际生产为例,矿石经二段球磨后,磨矿细度为-400目占95%,浮选后的钼精矿质量浓度为15%,钼精矿被送至搅拌桶后经变频给料泵送入隔膜压滤机,压滤后得到的滤饼水分低于15%,滤饼经螺旋输送机送至电磁干燥机干燥,最终产品的水分低于4%。 Specific example 1: Taking the actual production of copper-molybdenum ore in a certain place in Yunnan as an example, after the ore is ball-milled in the second stage, the grinding fineness is -400 mesh, accounting for 95%, and the mass concentration of molybdenum concentrate after flotation is 15%. After the concentrate is sent to the mixing tank, it is sent to the diaphragm filter press through the frequency conversion feeding pump. The moisture content of the filter cake obtained after the filtration is less than 15%, and the filter cake is sent to the electromagnetic dryer by the screw conveyor for drying. less than 4%.
具体实例2:以河南某地的钼矿实际生产为例,矿石经二段球磨后,磨矿细度为-325目占95%,浮选后的钼精矿质量浓度为18%,钼精矿被送至搅拌桶后经变频给料泵送入隔膜压滤机,压滤后得到的滤饼水分低于13%,滤饼经螺旋输送机送至电磁干燥机干燥,最终产品的水分低于3%。 Specific example 2: Take the actual production of molybdenum ore in a certain place in Henan as an example. After the ore is passed through the second-stage ball mill, the grinding fineness is -325 mesh, accounting for 95%. The mass concentration of molybdenum concentrate after flotation is 18%. Molybdenum concentrate After the ore is sent to the mixing tank, it is sent to the diaphragm filter press through the frequency conversion feeding pump. The moisture content of the filter cake obtained after the pressure filtration is less than 13%, and the filter cake is sent to the electromagnetic dryer for drying through the screw conveyor. The moisture content of the final product is low at 3%.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714332A (en) * | 2018-07-12 | 2018-10-30 | 中国恩菲工程技术有限公司 | Molybdenum concntrate dewatering system |
| CN108714331A (en) * | 2018-07-12 | 2018-10-30 | 中国恩菲工程技术有限公司 | Molybdenum concentrate dehydration method |
-
2015
- 2015-10-12 CN CN201520787147.XU patent/CN204999954U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108714332A (en) * | 2018-07-12 | 2018-10-30 | 中国恩菲工程技术有限公司 | Molybdenum concntrate dewatering system |
| CN108714331A (en) * | 2018-07-12 | 2018-10-30 | 中国恩菲工程技术有限公司 | Molybdenum concentrate dehydration method |
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