CN204991232U - Waterproof corrosion -resistant type cable suitable for mud flat - Google Patents

Waterproof corrosion -resistant type cable suitable for mud flat Download PDF

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CN204991232U
CN204991232U CN201520543489.7U CN201520543489U CN204991232U CN 204991232 U CN204991232 U CN 204991232U CN 201520543489 U CN201520543489 U CN 201520543489U CN 204991232 U CN204991232 U CN 204991232U
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water
corrosion
cable
waterproof
layer
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刘娅
刘鑫伟
张永东
孙家兴
刘刚
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Shandong Wanda Cable Co ltd
Wanda Group Co Ltd
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Wanda Group Co Ltd
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Abstract

本实用新型涉及一种适用于滩涂的防水耐腐蚀型电缆,该电缆的电压等级为8.7/15kV,内部设置有阻水导体、阻水导体外依次包覆有导体屏蔽层、交联聚乙烯材质的绝缘层、绝缘屏蔽层、半导电阻水带a、铜带屏蔽层、半导电阻水带b、铝-塑综合护套径向阻水层、该电缆的复合护套由内向外依次设置有加强型包带绕包层、防腐沥青聚丙烯纤维内衬层、金属铠装层和高密度聚乙烯材质的外护套。其中,阻水导体共3根,相互绞合,其在电缆内与复合护套之间的空隙填充有非吸潮成缆材料。有益效果是:无论在径向还是纵向均能有效防水防腐蚀,并且通过采用镀锌钢丝铠装层结构,完全可以承重自身重量及外界拉力。

The utility model relates to a waterproof and corrosion-resistant cable suitable for tidal flats. The voltage level of the cable is 8.7/15kV. The interior of the cable is provided with a water-blocking conductor, and the outside of the water-blocking conductor is sequentially covered with a conductor shielding layer and a cross-linked polyethylene material. Insulation layer, insulation shielding layer, semiconducting resistance water tape a, copper tape shielding layer, semiconducting resistance water tape b, aluminum-plastic composite sheath radial water blocking layer, and the composite sheath of the cable are arranged in sequence from inside to outside Reinforced tape wrap, anti-corrosion bituminous polypropylene fiber lining, metal armor and high density polyethylene outer sheath. Among them, there are 3 water-blocking conductors, which are twisted with each other, and the gap between the cable and the composite sheath is filled with non-moisture-absorbing cable-forming materials. The beneficial effect is that it can be effectively waterproof and anti-corrosion no matter in the radial direction or in the longitudinal direction, and by adopting the galvanized steel wire armor layer structure, it can fully bear its own weight and external tensile force.

Description

一种适用于滩涂的防水耐腐蚀型电缆A waterproof and corrosion-resistant cable suitable for tidal flats

技术领域 technical field

本实用新型公开了一种适用于滩涂的防水耐腐蚀型电缆,特别是一种应用于沿海滩涂,对防水要求高,具备多重耐腐蚀特性的电缆。 The utility model discloses a waterproof and corrosion-resistant cable suitable for tidal flats, in particular to a cable which is applied to coastal tidal flats, has high waterproof requirements and has multiple corrosion-resistant properties.

背景技术 Background technique

电线电缆是用以传输电力,传输信息和实现电磁能量转换的一类电工线材产品,其中之一的中压电缆一般主要为传输电能的电缆。 Wire and cable are a type of electrical wire products used to transmit power, transmit information and realize electromagnetic energy conversion. One of them, medium-voltage cables, is generally a cable for transmitting electric energy.

中压电缆的结构一般为:导体、导体屏蔽、绝缘、绝缘屏蔽、金属屏蔽和外护套等。但是这种中压电缆由于受机械强度限制,一般只适用于埋地或管道、空气中水平敷设。 The structure of medium voltage cables is generally: conductor, conductor shield, insulation, insulation shield, metal shield and outer sheath, etc. However, due to the limitation of mechanical strength, this kind of medium voltage cable is generally only suitable for laying horizontally in the ground or in pipelines or in the air.

在沿海滩涂苛刻复杂的环境下要求使用的电缆须具备防水特性,一是导体纵向阻水;二是电缆需要具备径向阻水性能。电缆长期使用在沿海海水等盐渍环境中,经受潮间带涨、退潮海水及砂石的冲刷、要求电缆必须具备多重耐腐蚀、抗机械拉力功能。 Cables required to be used in the harsh and complex environment of coastal beaches must have waterproof properties. First, the conductors must have longitudinal water resistance; second, the cables must have radial water resistance. Cables have been used in saline environments such as coastal seawater for a long time, and are subjected to intertidal surges, low tide seawater, and sand and gravel erosion, requiring cables to have multiple functions of corrosion resistance and mechanical tension resistance.

当电缆长期与水接触时,阻水性能是考量中压电缆的一项重要的指标。因为水分对电缆的危害极大,如果本身结构上没有防水密封,则很容易有水分渗透到缆芯内部。导体遇水长期运行会导致氧化腐蚀,导体电阻偏大;绝缘层经水侵蚀,在电场的作用下会产生“水树枝”,导致绝缘层加速老化而造成电缆故障。对于用于沿海滩涂的电缆,如果结构上加以改进,一旦进水,电缆的使用性能势必急速下降,寿命缩短,因此电缆的防水性能是否满足使用要求至关重要。 When the cable is in contact with water for a long time, the water resistance performance is an important index to consider the medium voltage cable. Because moisture is extremely harmful to cables, if there is no waterproof seal in its structure, it is easy for moisture to penetrate into the cable core. Long-term operation of the conductor in contact with water will lead to oxidation and corrosion, and the resistance of the conductor will be too high; the insulation layer will be eroded by water, and "water branches" will be produced under the action of the electric field, resulting in accelerated aging of the insulation layer and cable failure. For cables used in coastal beaches, if the structure is improved, once water enters, the performance of the cable will decline rapidly and the life will be shortened. Therefore, whether the waterproof performance of the cable meets the requirements of use is very important.

同时,沿海滩涂高落差铺设时,电缆由于受自身重力、外界机械拉力等作用,对电缆的强度、抗拉能力等要求较高。金属铠装层采用普通金属材料受潮腐蚀后机械强度降低,达不到保护电缆的效果。 At the same time, when laying with high drop along the beach, the cable is subject to its own gravity and external mechanical tension, so the requirements for the strength and tensile capacity of the cable are relatively high. The metal armor layer is made of ordinary metal materials, and the mechanical strength will be reduced after being corroded by moisture, which cannot achieve the effect of protecting the cable.

实用新型内容 Utility model content

针对上述的不足,本实用新型提供了一种适用于滩涂的防水耐腐蚀型电缆,该电缆具有优良的防腐蚀,高强度抗拉等特性及阻水效果。 In view of the above-mentioned shortcomings, the utility model provides a waterproof and corrosion-resistant cable suitable for tidal flats. The cable has excellent anti-corrosion, high-strength tensile properties and water-blocking effect.

本实用新型是通过以下技术方案实现的: The utility model is achieved through the following technical solutions:

一种适用于滩涂的防水耐腐蚀型电缆,所述电缆本体包括外部的复合护套和内部的导体,该电缆横截面为圆形结构,其特征在于:所述导体为阻水导体,所述阻水导体外依次包覆有导体屏蔽层、绝缘层、绝缘屏蔽层、半导电阻水带a、铜带屏蔽层、半导电阻水带b、铝-塑综合护套径向阻水层;复合护套由内向外依次设置有加强型包带绕包层、防腐沥青聚丙烯纤维内衬层、金属铠装层和外护套。 A waterproof and corrosion-resistant cable suitable for tidal flats. The cable body includes an external composite sheath and an internal conductor. The cross-section of the cable is a circular structure. The water-blocking conductor is sequentially covered with a conductor shielding layer, an insulating layer, an insulating shielding layer, a semiconducting resistance water tape a, a copper tape shielding layer, a semiconducting resistance water tape b, and a radial water blocking layer of an aluminum-plastic composite sheath; The composite sheath is sequentially provided with a reinforced tape wrapping layer, an anti-corrosion asphalt polypropylene fiber lining layer, a metal armor layer and an outer sheath from the inside to the outside.

作为进一步改进,对于本实用新型所具有的导体共3根,相互绞合,其在电缆内与复合护套之间的空隙填充有非吸潮成缆材料。 As a further improvement, the utility model has three conductors in total, which are mutually twisted, and the gap between the cable and the composite sheath is filled with non-moisture-absorbing cable-forming materials.

作为进一步改进,对于本实用新型所具有的阻水导体由多根铜丝通过绞合并填充吸水膨胀材料制成。 As a further improvement, the water-blocking conductor of the present invention is made of a plurality of copper wires twisted and filled with water-absorbing swelling material.

作为进一步改进,对于本实用新型所具有的绝缘层由交联聚乙烯制成。 As a further improvement, the insulating layer of the present invention is made of cross-linked polyethylene.

作为进一步改进,对于本实用新型所具有的外护套由高密度聚乙烯制成。 As a further improvement, the outer sheath of the utility model is made of high-density polyethylene.

作为进一步改进,对于本实用新型所具有的金属铠装层由镀锌钢材料制成。 As a further improvement, the metal armor layer of the present invention is made of galvanized steel.

作为进一步改进,对于本实用新型所具有的电缆的电压等级为8.7/15kV。 As a further improvement, the voltage level of the cables of the present invention is 8.7/15kV.

该实用新型的有益之处是: The benefits of this utility model are:

1、本实用新型通过采用增强铝-塑综合护套径向阻水层、交联聚乙烯制成的绝缘层、高密度聚乙烯制成的外护套达到有效防水防腐蚀的效果。 1. The utility model achieves effective waterproof and anti-corrosion effects by adopting the radial water-blocking layer of the reinforced aluminum-plastic comprehensive sheath, the insulating layer made of cross-linked polyethylene, and the outer sheath made of high-density polyethylene.

2、增强铝-塑综合护套径向阻水层中的单面的铝-塑金属一面通过半导电阻水带与绝缘屏蔽接触,满足均衡电场需要;高分子材料一面通过生产工艺与聚乙烯层进行黏结能够密封径向阻水。 2. One side of the aluminum-plastic metal in the radial water blocking layer of the reinforced aluminum-plastic composite sheath is in contact with the insulation shield through the semiconducting resistance water belt to meet the needs of a balanced electric field; the polymer material side is combined with polyethylene through the production process The bonding of the layers can seal the radial water resistance.

3、通过采用镀锌钢丝铠装层结构,保证了电缆在高落差铺设时,完全可以承重自身重量及外界拉力的作用,对电缆本身起到了很好的保护作用。 3. By adopting the structure of galvanized steel wire armor layer, it is ensured that the cable can fully bear its own weight and external pulling force when it is laid with a high drop, and it plays a very good role in protecting the cable itself.

附图说明 Description of drawings

图1为本实用新型横截面结构示意图。 Fig. 1 is a schematic diagram of the cross-sectional structure of the utility model.

图中,1、阻水导体,2、导体屏蔽层,3、绝缘层,4、绝缘屏蔽层,5、半导电阻水带a,6、铜带屏蔽层,7、半导电阻水带b,8、铝-塑综合护套径向阻水层,9、非吸潮成缆材料,10、加强型包带绕包层,11、防腐沥青聚丙烯纤维内衬层,12、金属铠装层,13、外护套。 In the figure, 1. Water blocking conductor, 2. Conductor shielding layer, 3. Insulation layer, 4. Insulation shielding layer, 5. Semiconducting resistance water belt a, 6. Copper tape shielding layer, 7. Semiconducting resistance water belt b , 8. Radial water-blocking layer of aluminum-plastic integrated sheath, 9. Non-moisture-absorbing cable material, 10. Reinforced tape wrapping layer, 11. Anti-corrosion asphalt polypropylene fiber lining layer, 12. Metal armor Layer, 13, outer sheath.

具体实施方式 detailed description

如图1所示,一种适用于滩涂的防水耐腐蚀型电缆,电压等级为8.7/15kV,内部设置有阻水导体1、阻水导体1外依次包覆有导体屏蔽层2、交联聚乙烯材质的绝缘层3、绝缘屏蔽层4、半导电阻水带a、铜带屏蔽层6、半导电阻水带b7、铝-塑综合护套径向阻水层8、该电缆的复合护套由内向外依次设置有加强型包带绕包层10、防腐沥青聚丙烯纤维内衬层11、金属铠装层12和高密度聚乙烯材质的外护套13。其中,阻水导体1共3根,相互绞合,其在电缆内与复合护套之间的空隙填充有非吸潮成缆材料9。阻水导体1采用铜导体,多根铜丝在绞合过程中填充吸水膨胀材料。 As shown in Figure 1, a waterproof and corrosion-resistant cable suitable for tidal flats, with a voltage level of 8.7/15kV, is equipped with a water-blocking conductor 1 inside, and the water-blocking conductor 1 is covered with a conductor shielding layer 2 and cross-linked polymer in turn. Vinyl insulating layer 3, insulating shielding layer 4, semi-conductive resistance water tape a, copper tape shielding layer 6, semi-conductive resistance water tape b7, aluminum-plastic integrated sheath radial water blocking layer 8, composite sheath of the cable The sleeve is sequentially provided with a reinforced tape wrapping layer 10, an anti-corrosion asphalt polypropylene fiber inner lining layer 11, a metal armor layer 12 and an outer sheath 13 made of high-density polyethylene from the inside to the outside. Among them, there are three water-blocking conductors 1, which are twisted with each other, and the gap between the cable and the composite sheath is filled with non-moisture-absorbing cable-forming materials 9 . The water-blocking conductor 1 is a copper conductor, and a plurality of copper wires are filled with water-absorbing swelling materials during stranding.

本实用新型采用防腐蚀性能优良的高密度聚乙烯材料作为径向阻水、防腐的第一道屏障,金属铠装层11,采用镀锌钢材料,利用镀锌钢材料具有优良的防水防腐蚀,高强度等特性,实现防水、防腐蚀、延缓海水腐蚀的性能。并且使用铝-塑综合护套径向阻水层8作为核心径向阻水层,其中铜带屏蔽层6通过半导电阻水带a5与绝缘屏蔽层4接触,满足均衡电场需要。 The utility model adopts the high-density polyethylene material with excellent anti-corrosion performance as the first barrier of radial water resistance and anti-corrosion, and the metal armor layer 11 is made of galvanized steel material, which has excellent waterproof and anti-corrosion properties. , high strength and other characteristics, realize the performance of waterproof, anti-corrosion, and delay seawater corrosion. In addition, the radial water-blocking layer 8 of the aluminum-plastic composite sheath is used as the core radial water-blocking layer, and the copper tape shielding layer 6 is in contact with the insulating shielding layer 4 through the semi-conductive resistance water tape a5 to meet the requirement of a balanced electric field.

Claims (7)

1.一种适用于滩涂的防水耐腐蚀型电缆,电缆本体包括外部的复合护套和内部的导体,该电缆横截面为圆形结构,其特征在于:所述导体为阻水导体(1),所述阻水导体(1)外依次包覆有:导体屏蔽层(2)、绝缘层(3)、绝缘屏蔽层(4)、半导电阻水带a(5)、铜带屏蔽层(6)、半导电阻水带b(7)、铝-塑综合护套径向阻水层(8);所述复合护套由内向外依次设置有:加强型包带绕包层(10)、防腐沥青聚丙烯纤维内衬层(11)、金属铠装层(12)和外护套(13)。 1. A waterproof and corrosion-resistant cable suitable for tidal flats. The cable body includes an external composite sheath and an internal conductor. The cross-section of the cable is a circular structure. It is characterized in that: the conductor is a water-blocking conductor (1) , the water-blocking conductor (1) is coated with: conductor shielding layer (2), insulating layer (3), insulating shielding layer (4), semi-conductive resistance water tape a (5), copper tape shielding layer ( 6), semi-conductive resistance hose b (7), radial water-blocking layer of aluminum-plastic composite sheath (8); said composite sheath is arranged in sequence from inside to outside: reinforced tape wrapping layer (10) , anti-corrosion asphalt polypropylene fiber lining (11), metal armor (12) and outer sheath (13). 2.根据权利要求1所述的一种适用于滩涂的防水耐腐蚀型电缆,其特征在于:所述阻水导体(1)共3根,相互绞合,其在电缆内与复合护套之间的空隙填充有非吸潮成缆材料(9)。 2. A waterproof and corrosion-resistant cable suitable for tidal flats according to claim 1, characterized in that: there are 3 water-blocking conductors (1) twisted with each other, and they are in the cable and between the composite sheath. The interstices are filled with non-hygroscopic cabling material (9). 3.根据权利要求1所述的一种适用于滩涂的防水耐腐蚀型电缆,其特征在于:所述阻水导体(1)由多根铜丝通过绞合并填充吸水膨胀材料制成。 3. A waterproof and corrosion-resistant cable suitable for tidal flats according to claim 1, characterized in that: the water-blocking conductor (1) is made of multiple copper wires twisted and filled with water-absorbing and swelling materials. 4.根据权利要求1所述的一种适用于滩涂的防水耐腐蚀型电缆,其特征在于:所述绝缘层(3)由交联聚乙烯制成。 4. A waterproof and corrosion-resistant cable suitable for tidal flats according to claim 1, characterized in that: the insulating layer (3) is made of cross-linked polyethylene. 5.根据权利要求1所述的一种适用于滩涂的防水耐腐蚀型电缆,其特征在于:所述外护套(13)由高密度聚乙烯制成。 5. A waterproof and corrosion-resistant cable suitable for tidal flats according to claim 1, characterized in that: the outer sheath (13) is made of high-density polyethylene. 6.根据权利要求1所述的一种适用于滩涂的防水耐腐蚀型电缆,其特征在于:所述金属铠装层(12)由镀锌钢材料制成。 6. A waterproof and corrosion-resistant cable suitable for tidal flats according to claim 1, characterized in that: the metal armor layer (12) is made of galvanized steel. 7.根据权利要求1所述的一种适用于滩涂的防水耐腐蚀型电缆,其特征在于:所述电缆的电压等级为8.7/15kV。 7. A waterproof and corrosion-resistant cable suitable for tidal flats according to claim 1, characterized in that: the voltage level of the cable is 8.7/15kV.
CN201520543489.7U 2015-07-25 2015-07-25 Waterproof corrosion -resistant type cable suitable for mud flat Expired - Lifetime CN204991232U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106298016A (en) * 2016-09-29 2017-01-04 山东华东线缆集团有限公司 Press down Shui Shu to block water Intertidal zone cable
CN106782799B (en) * 2016-12-28 2018-12-07 广州南洋电缆有限公司 Wrinkle copper sheathing wrinkle steel bushing steel wire armoured ocean cable
CN112271020A (en) * 2020-11-03 2021-01-26 安徽电缆股份有限公司 Control cable and preparation process thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106298016A (en) * 2016-09-29 2017-01-04 山东华东线缆集团有限公司 Press down Shui Shu to block water Intertidal zone cable
CN106782799B (en) * 2016-12-28 2018-12-07 广州南洋电缆有限公司 Wrinkle copper sheathing wrinkle steel bushing steel wire armoured ocean cable
CN112271020A (en) * 2020-11-03 2021-01-26 安徽电缆股份有限公司 Control cable and preparation process thereof

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Inventor after: Liu Ya

Inventor after: Shang Jiyong

Inventor after: Liu Xinwei

Inventor after: Zhang Yongdong

Inventor after: Sun Jiaxing

Inventor after: Liu Gang

Inventor before: Liu Ya

Inventor before: Liu Xinwei

Inventor before: Zhang Yongdong

Inventor before: Sun Jiaxing

Inventor before: Liu Gang

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Effective date of registration: 20180307

Address after: 257500 Kenli District, Dongying City, Shandong Province, Yongxin Road North

Co-patentee after: SHANDONG WANDA CABLE Co.,Ltd.

Patentee after: WANDA GROUP Co.,Ltd.

Address before: 257500 Shandong city of Dongying province Kenli County Yong Xin Lu Bei

Patentee before: WANDA GROUP Co.,Ltd.

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Granted publication date: 20160120