CN204985694U - High temperature resistant, cold -resistant just wear resistant pneumatic cylinder composite piston device - Google Patents
High temperature resistant, cold -resistant just wear resistant pneumatic cylinder composite piston device Download PDFInfo
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- 239000002131 composite material Substances 0.000 title abstract 3
- 238000007789 sealing Methods 0.000 claims abstract description 42
- 239000000919 ceramic Substances 0.000 claims abstract description 26
- 229920002379 silicone rubber Polymers 0.000 claims abstract description 9
- 239000004945 silicone rubber Substances 0.000 claims abstract description 7
- 210000001503 joint Anatomy 0.000 claims abstract description 3
- 239000000463 material Substances 0.000 claims description 16
- 229920001971 elastomer Polymers 0.000 claims description 12
- 229910010293 ceramic material Inorganic materials 0.000 claims description 10
- 229910000975 Carbon steel Inorganic materials 0.000 claims 1
- 239000010962 carbon steel Substances 0.000 claims 1
- 230000001105 regulatory effect Effects 0.000 abstract 1
- 238000005728 strengthening Methods 0.000 abstract 1
- 239000003921 oil Substances 0.000 description 10
- 230000005489 elastic deformation Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 229910000954 Medium-carbon steel Inorganic materials 0.000 description 2
- 230000008602 contraction Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000003032 molecular docking Methods 0.000 description 2
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- 238000005516 engineering process Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
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Abstract
Description
技术领域 technical field
本实用新型涉及一种耐高温、耐寒且耐磨的液压缸组合活塞装置,尤其涉及一种通过组合活塞及陶瓷套,在降低活塞整体重量的同时,实现活塞的耐高温、耐寒且耐磨;通过倒梯形结构的硅橡胶密封圈实现加强活塞在高温、低寒下的密封;通过密封圈下的弹性圈及间隙储油区,实现密封圈的自动调节密封及漏油的暂存,属于液压缸的技术研发领域。 The utility model relates to a high-temperature-resistant, cold-resistant and wear-resistant hydraulic cylinder combined piston device, in particular to a high-temperature-resistant, cold-resistant and wear-resistant piston device that reduces the overall weight of the piston by combining a piston and a ceramic sleeve; Through the silicone rubber sealing ring with an inverted trapezoidal structure, the sealing of the piston at high temperature and low cold is realized; through the elastic ring under the sealing ring and the oil storage area in the gap, the automatic adjustment of the sealing ring and the temporary storage of oil leakage are realized, which belongs to hydraulic pressure Cylinder technology research and development field.
背景技术 Background technique
液压缸利用活塞的直线往复运动将液压能转变为机械能。但是由于目前活塞结构及连接装置的单一性,易造成以下问题:一是高温卡缸,如在高温下,受活塞材料本身特性的限制,易发生活塞热膨胀而引起卡缸现象;二是低温密封失效,如在低寒下,易发生活塞冷缩而引起密封失效;三是耐磨性较差,引起密封圈磨损失效。 Hydraulic cylinders use the linear reciprocating motion of the piston to convert hydraulic energy into mechanical energy. However, due to the singleness of the current piston structure and connecting device, it is easy to cause the following problems: one is high-temperature stuck cylinder, such as at high temperature, limited by the characteristics of the piston material itself, it is easy to cause the thermal expansion of the piston to cause the stuck phenomenon; the other is low-temperature sealing Failure, such as in low cold, prone to piston shrinkage and cause seal failure; third, poor wear resistance, causing seal ring wear and failure.
因此,针对现有部分液压缸活塞在使用中存在的高温卡缸、低温密封失效和耐磨性差等问题,应从液压缸活塞的结构及连接装置上进行综合考虑,设计出一种耐高温、低寒且耐磨的液压缸活塞装置。 Therefore, in view of the problems of high-temperature stuck cylinder, low-temperature seal failure and poor wear resistance existing in the use of some existing hydraulic cylinder pistons, a high-temperature-resistant, low-temperature Cold and wear-resistant hydraulic cylinder piston device.
发明内容 Contents of the invention
本实用新型针对现有部分液压缸活塞在使用中存在的高温卡缸、低温密封失效和耐磨性差等问题,提供了一种可有效解决上述问题的一种耐高温、耐寒且耐磨的液压缸组合活塞装置。 The utility model aims at problems such as high-temperature stuck cylinder, low-temperature seal failure and poor wear resistance existing in the use of some existing hydraulic cylinder pistons, and provides a high-temperature-resistant, cold-resistant and wear-resistant hydraulic pressure pump that can effectively solve the above problems. Cylinder combined piston device.
本实用新型的一种耐高温、耐寒且耐磨的液压缸组合活塞装置采用以下技术方案: A high temperature-resistant, cold-resistant and wear-resistant hydraulic cylinder combined piston device of the utility model adopts the following technical solutions:
一种耐高温、耐寒且耐磨的液压缸组合活塞装置,主要包括活塞杆、活塞、弹性套、陶瓷套、弹性圈、密封圈、弹性垫圈和锁紧螺母组成,活塞由左凸盘和右凸盘对接组成,弹性套分为左弹性套和右弹性套,弹性圈和密封圈依次安装在陶瓷套凹槽内;所述活塞杆的头端设有两处连接锁紧螺母的外螺纹,活塞杆头端由内到外依次安装有锁紧螺母、弹性垫圈、左凸盘、右凸盘、弹性垫圈和锁紧螺母;所述左凸盘和右凸盘采用中碳钢材料,其结构为中空的阶梯圆柱形,左凸盘和右凸盘由小圆柱面对接,且对接面处安装有左弹性套和右弹性套;所述左弹性套和右弹性套采用橡胶材料,其结构为中空的阶梯圆柱形;所述弹性垫圈采用橡胶材料;所述陶瓷套采用陶瓷材料,其为筒形结构,且筒两端设有卡住左凸盘和右凸盘大圆柱面的凹台,陶瓷套外侧面处设有2个截面为倒梯形的圆槽;所述弹性圈为橡胶材料且截面为矩形,密封圈为硅橡胶材料且截面为倒梯形,密封圈安装在橡胶材料的弹性圈上,且弹性圈与陶瓷套凹槽间留有间隙储油区。 A high temperature resistant, cold resistant and wear-resistant hydraulic cylinder combined piston device, mainly composed of a piston rod, a piston, an elastic sleeve, a ceramic sleeve, an elastic ring, a sealing ring, an elastic washer and a lock nut. The piston consists of a left convex plate and a right The elastic sleeve is divided into a left elastic sleeve and a right elastic sleeve. The elastic ring and the sealing ring are installed in the groove of the ceramic sleeve in turn; the head end of the piston rod is provided with two external threads connected to the lock nut. A lock nut, an elastic washer, a left cam, a right cam, an elastic washer and a lock nut are installed on the head of the piston rod in sequence from the inside to the outside; the left and right cams are made of medium carbon steel, and their structure It is a hollow stepped cylinder, the left convex plate and the right convex plate are connected by a small cylindrical surface, and the left elastic sleeve and the right elastic sleeve are installed on the docking surface; the left elastic sleeve and the right elastic sleeve are made of rubber material, and their structure It is a hollow stepped cylinder; the elastic washer is made of rubber material; the ceramic sleeve is made of ceramic material, which is a cylindrical structure, and the two ends of the cylinder are provided with concave platforms that clamp the large cylindrical surfaces of the left convex plate and the right convex plate , the outer surface of the ceramic sleeve is provided with two round grooves with an inverted trapezoidal cross section; the elastic ring is made of rubber material and has a rectangular cross section; the sealing ring is made of silicon rubber material and has an inverted trapezoidal cross section; On the ring, and there is a gap oil storage area between the elastic ring and the groove of the ceramic sleeve.
本实用新型在活塞杆头端设有两处外螺纹,通过这种设计实现活塞两端以锁紧螺母的方式固定,并可通过锁紧螺母方便活塞的紧固调节。 The utility model is provided with two external threads at the head end of the piston rod. Through this design, the two ends of the piston are fixed by lock nuts, and the tightening and adjustment of the piston can be facilitated by the lock nuts.
本实用新型将活塞设计为由阶梯圆柱形的左凸盘和右凸盘对接组合的结构,通过这种设计既可方便陶瓷套的安装,又可降低活塞的重量。 In the utility model, the piston is designed as a structure in which stepped cylindrical left convex discs and right convex discs are butted and combined. This design not only facilitates the installation of the ceramic sleeve, but also reduces the weight of the piston.
本实用新型在左凸盘和右凸盘的对接处安装有左弹性套和右弹性套,通过这种设计既可防止左凸盘和右凸盘直接碰撞而损坏,又可消除陶瓷套与左凸盘、右凸盘的接触碰撞,即通过左弹性套和右弹性套的内部分子间的摩擦及弹性变形,将冲击动能以热能和弹性能的形式消耗。 The utility model is equipped with a left elastic sleeve and a right elastic sleeve at the junction of the left convex plate and the right convex plate. Through this design, the direct collision between the left convex plate and the right convex plate can be prevented from being damaged, and the contact between the ceramic sleeve and the left convex plate can be eliminated. The contact collision between the convex plate and the right convex plate consumes the impact kinetic energy in the form of thermal energy and elastic energy through the friction and elastic deformation between the inner molecules of the left elastic sleeve and the right elastic sleeve.
本实用新型在活塞外安装陶瓷材料的陶瓷套,通过这种设计实现活塞的耐高温、耐寒且耐磨,即利用陶瓷材料受热胀冷缩影响小的特点,且在温度变化较为剧烈的环境中仍能工作的优点,实现活塞能在高温、低寒的环境下工作;利用陶瓷材料的弹性模量高、受力时不易变形的特点,在提高活塞运动速度的基础上,可实现活塞的耐磨,延长使用寿命;此外,利用陶瓷材料密度较低的特点,降低活塞的重量。 The utility model installs a ceramic sleeve of ceramic material outside the piston. Through this design, the high temperature resistance, cold resistance and wear resistance of the piston are realized, that is, the ceramic material is less affected by thermal expansion and contraction, and it can be used in an environment with severe temperature changes. The advantage of still being able to work enables the piston to work in high temperature and low cold environments; taking advantage of the high elastic modulus of ceramic materials and the characteristics that it is not easily deformed under force, the piston’s durability can be realized on the basis of increasing the movement speed of the piston. Grinding, prolonging the service life; in addition, using the characteristics of low density of ceramic materials to reduce the weight of the piston.
本实用新型将密封圈设计为采用硅橡胶材料且截面为倒梯形结构,通过这种设计既可实现耐高温、耐寒的活塞密封,又可加强密封效果。即利用硅橡胶具有的优异耐热性和低温弹性特点,如其适用温度范围为-60℃~225℃,实现高温、低寒下的密封;利用倒梯形与缸筒较大接触面的设计来加强活塞的密封。 In the utility model, the sealing ring is designed to be made of silicon rubber material and has an inverted trapezoidal cross-section. Through this design, the high-temperature and cold-resistant piston seal can be realized, and the sealing effect can be enhanced. That is to use the excellent heat resistance and low temperature elasticity of silicone rubber, such as its applicable temperature range of -60 ° C ~ 225 ° C, to achieve high temperature and low temperature sealing; use the design of the larger contact surface between the inverted trapezoid and the cylinder to strengthen Piston seal.
本实用新型在密封圈下安装橡胶材料弹性圈,通过这种设计实现对密封圈的自动调节密封,即通过弹性圈的弹性变形来补充密封圈的膨胀变形量或收缩量。 The utility model installs a rubber material elastic ring under the sealing ring, through this design, the automatic adjustment and sealing of the sealing ring is realized, that is, the expansion deformation or shrinkage of the sealing ring is supplemented by the elastic deformation of the elastic ring.
本实用新型在弹性圈与陶瓷套凹槽间留有间隙储油区,实现密封圈漏油的暂存。 The utility model leaves a gap oil storage area between the elastic ring and the groove of the ceramic sleeve to realize the temporary storage of the oil leakage of the sealing ring.
本实用新型的有益效果是:通过组合活塞及陶瓷套,在降低活塞整体重量的同时,实现活塞的耐高温、耐寒且耐磨;通过倒梯形结构的硅橡胶密封圈实现加强活塞在高温、低寒下的密封;通过密封圈下的弹性圈及间隙储油区,实现密封圈的自动调节密封及漏油的暂存。 The beneficial effects of the utility model are: by combining the piston and the ceramic sleeve, while reducing the overall weight of the piston, the high temperature resistance, cold resistance and wear resistance of the piston are realized; Sealing under the cold; through the elastic ring under the sealing ring and the gap oil storage area, the automatic adjustment of the sealing ring and the temporary storage of oil leakage are realized.
附图说明 Description of drawings
图1是本实用新型的整体结构示意图。 Fig. 1 is a schematic diagram of the overall structure of the utility model.
图2是本实用新型活塞与陶瓷套连接处的局部放大示意图。 Fig. 2 is a partially enlarged schematic diagram of the joint between the piston and the ceramic sleeve of the utility model.
图3是本实用新型弹性圈和密封圈连接处的局部放大示意图。 Fig. 3 is a partially enlarged schematic diagram of the junction of the elastic ring and the sealing ring of the present invention.
其中:1、右凸盘、2、右弹性套,3、陶瓷套,4、左弹性套,5、左凸盘,6、弹性垫圈,7、锁紧螺母,8、活塞杆,9、弹性圈,10、密封圈,11、缸筒,12、间隙储油区。 Among them: 1. Right convex plate, 2. Right elastic sleeve, 3. Ceramic sleeve, 4. Left elastic sleeve, 5. Left convex plate, 6. Elastic washer, 7. Lock nut, 8. Piston rod, 9. Elastic Ring, 10, sealing ring, 11, cylinder barrel, 12, clearance oil storage area.
具体实施方式 detailed description
实施例: Example:
如图1所示,本实用新型的一种耐高温、耐寒且耐磨的液压缸组合活塞装置,主要包括活塞杆8、活塞、弹性套、陶瓷套3、弹性圈9、密封圈10、弹性垫圈6和锁紧螺母7组成,活塞由左凸盘5和右凸盘1对接组成,弹性套分为左弹性套4和右弹性套2,弹性圈9和密封圈10依次安装在陶瓷套3凹槽内。 As shown in Figure 1, a high-temperature-resistant, cold-resistant and wear-resistant hydraulic cylinder combined piston device of the present utility model mainly includes a piston rod 8, a piston, an elastic sleeve, a ceramic sleeve 3, an elastic ring 9, a sealing ring 10, an elastic The washer 6 and the lock nut 7 are composed, the piston is formed by the docking of the left convex plate 5 and the right convex plate 1, the elastic sleeve is divided into the left elastic sleeve 4 and the right elastic sleeve 2, and the elastic ring 9 and the sealing ring 10 are installed on the ceramic sleeve 3 in sequence inside the groove.
活塞杆8的头端设有两处连接锁紧螺母7的外螺纹,活塞杆8头端由内到外依次安装有锁紧螺母7、弹性垫圈6、左凸盘5、右凸盘1、弹性垫圈6和锁紧螺母7,弹性垫圈6采用橡胶材料。这种设计可实现活塞两端以锁紧螺母7的方式固定,并可通过锁紧螺母7方便活塞的紧固调节。 The head end of the piston rod 8 is provided with two external threads connecting the lock nut 7, and the head end of the piston rod 8 is sequentially installed with the lock nut 7, the elastic washer 6, the left convex plate 5, the right convex plate 1, Elastic washer 6 and lock nut 7, elastic washer 6 adopt rubber material. This design can realize that the two ends of the piston are fixed by the lock nut 7, and the tightening adjustment of the piston can be facilitated by the lock nut 7.
结合图2所示,左凸盘5和右凸盘1采用中碳钢材料,其结构为中空的阶梯圆柱形,左凸盘5和右凸盘1由小圆柱面对接,这种设计既可方便陶瓷套3的安装,又可降低活塞的重量。 As shown in Figure 2, the left convex plate 5 and the right convex plate 1 are made of medium carbon steel, and their structure is a hollow stepped cylinder. The left convex plate 5 and the right convex plate 1 are connected by a small cylindrical surface. This design is both The installation of the ceramic sleeve 3 can be facilitated, and the weight of the piston can be reduced.
在左凸盘5和右凸盘1的对接面处安装有左弹性套4和右弹性套2,左弹性套4和右弹性套2采用橡胶材料,其结构为中空的阶梯圆柱形,工作时,这种设计既可防止左凸盘5和右凸盘1直接碰撞而损坏,又可消除陶瓷套3与左凸盘5、右凸盘1的接触碰撞,即通过左弹性套4和右弹性套2的内部分子间的摩擦及弹性变形,将冲击动能以热能和弹性能的形式消耗。 The left elastic sleeve 4 and the right elastic sleeve 2 are installed at the butt joint of the left convex plate 5 and the right convex plate 1. The left elastic sleeve 4 and the right elastic sleeve 2 are made of rubber material, and their structure is a hollow stepped cylinder. , this design can not only prevent the left convex plate 5 from being damaged by direct collision with the right convex plate 1, but also eliminate the contact collision between the ceramic sleeve 3 and the left convex plate 5 and the right convex plate 1, that is, through the left elastic sleeve 4 and the right elastic The friction and elastic deformation between the inner molecules of the sleeve 2 consumes the impact kinetic energy in the form of thermal energy and elastic energy.
陶瓷套3采用陶瓷材料,其为筒形结构,且筒两端设有卡住左凸盘5和右凸盘1大圆柱面的凹台,陶瓷套3外侧面处设有2个截面为倒梯形的圆槽,工作时,这种设计实现活塞的耐高温、耐寒且耐磨,即利用陶瓷材料受热胀冷缩影响小的特点,且在温度变化较为剧烈的环境中仍能工作的优点,实现活塞能在高温、低寒的环境下工作;利用陶瓷材料的弹性模量高、受力时不易变形的特点,在提高活塞运动速度的基础上,可实现活塞的耐磨,延长使用寿命;此外,利用陶瓷材料密度较低的特点,降低活塞的重量。 The ceramic sleeve 3 is made of ceramic material, which is a cylindrical structure, and the two ends of the cylinder are provided with a concave platform that blocks the large cylindrical surface of the left convex plate 5 and the right convex plate 1, and the outer surface of the ceramic sleeve 3 is provided with 2 cross sections for inverted The trapezoidal circular groove, when working, this design realizes the high temperature resistance, cold resistance and wear resistance of the piston, that is, the advantage that the ceramic material is less affected by thermal expansion and contraction, and can still work in an environment with severe temperature changes. Realize that the piston can work in high temperature and low cold environment; take advantage of the high elastic modulus of ceramic materials and the characteristics that it is not easily deformed under force, and on the basis of increasing the movement speed of the piston, the wear resistance of the piston can be realized and the service life can be extended; In addition, the lower density of the ceramic material is used to reduce the weight of the piston.
结合图3所示,密封圈10为硅橡胶材料且截面为倒梯形,这种设计既可实现耐高温、耐寒的活塞密封,又可加强密封效果。即利用硅橡胶具有的优异耐热性和低温弹性特点,如其适用温度范围为-60℃~225℃,实现高温、低寒下的密封;利用倒梯形与缸筒11较大接触面的设计来加强活塞的密封。 As shown in FIG. 3 , the sealing ring 10 is made of silicone rubber and has an inverted trapezoidal cross section. This design can not only realize high temperature and cold resistant piston sealing, but also enhance the sealing effect. That is to use the excellent heat resistance and low temperature elasticity of silicone rubber, such as its applicable temperature range of -60 ° C ~ 225 ° C, to achieve high temperature and low cold sealing; use the design of the large contact surface between the inverted trapezoid and the cylinder 11 to Strengthen the seal of the piston.
密封圈10安装在橡胶材料的弹性圈9上,弹性圈9为橡胶材料且截面为矩形,在密封圈10下安装弹性圈9,这种设计可实现对密封圈10的自动调节密封,即通过弹性圈9的弹性变形来补充密封圈10的膨胀变形量或收缩量。在弹性圈9与陶瓷套3凹槽间留有间隙储油区12,可实现密封圈10漏油的暂存。 The sealing ring 10 is installed on the elastic ring 9 of rubber material. The elastic ring 9 is made of rubber material and has a rectangular cross section. The elastic ring 9 is installed under the sealing ring 10. This design can realize the automatic adjustment and sealing of the sealing ring 10, that is, through The elastic deformation of the elastic ring 9 complements the expansion deformation or shrinkage of the sealing ring 10 . There is a gap oil storage area 12 between the elastic ring 9 and the groove of the ceramic sleeve 3, which can realize the temporary storage of oil leakage from the sealing ring 10.
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105202182A (en) * | 2015-09-21 | 2015-12-30 | 济南大学 | Composite piston device with high temperature resistance, cold resistance and wear resistance for hydraulic cylinder |
| CN114192751A (en) * | 2020-09-18 | 2022-03-18 | 丰田自动车株式会社 | Plunger head and sliding method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105202182A (en) * | 2015-09-21 | 2015-12-30 | 济南大学 | Composite piston device with high temperature resistance, cold resistance and wear resistance for hydraulic cylinder |
| CN105202182B (en) * | 2015-09-21 | 2017-04-19 | 济南大学 | Composite piston device with high temperature resistance, cold resistance and wear resistance for hydraulic cylinder |
| CN114192751A (en) * | 2020-09-18 | 2022-03-18 | 丰田自动车株式会社 | Plunger head and sliding method |
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