CN204980884U - Lifting mechanism - Google Patents
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- CN204980884U CN204980884U CN201520546567.9U CN201520546567U CN204980884U CN 204980884 U CN204980884 U CN 204980884U CN 201520546567 U CN201520546567 U CN 201520546567U CN 204980884 U CN204980884 U CN 204980884U
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Abstract
本实用新型公开了一种起升机构,包括支架、固定小车和移动小车;固定小车包括固定在支架顶部的固定小车框架、设置在固定小车框架上的第一电机与第一减速机、第一制动器和两端转动设置在固定小车框架上的第一卷筒;移动小车包括与支架顶部构成移动副的移动小车框架、设置在移动小车框架上的第二电机与第二减速机、第二制动器和两端转动设置在移动小车框架上的第二卷筒;第三电机用于驱动移动小车移动。有益效果:设置两个小车,分别吊起集装箱的两端,使装料时集装箱的两端均吊起,可以保持集装箱倾斜角度变化时,进料口位置相对不变,从而可以在一处对集装箱装料。
The utility model discloses a lifting mechanism, which comprises a bracket, a fixed trolley and a mobile trolley; The brake and the two ends rotate the first reel set on the fixed trolley frame; the mobile trolley includes the mobile trolley frame which forms a moving pair with the top of the bracket, the second motor and the second reducer arranged on the mobile trolley frame, and the second brake and the two ends rotate the second reel set on the frame of the mobile trolley; the third motor is used to drive the mobile trolley to move. Beneficial effects: two trolleys are set up to lift the two ends of the container respectively, so that both ends of the container are lifted during loading, and the position of the feeding port can be kept relatively unchanged when the inclination angle of the container changes, so that the container can be loaded in one place. Container loading.
Description
技术领域technical field
本实用新型涉及一种起升机构,属于起重机技术领域。The utility model relates to a hoisting mechanism, which belongs to the technical field of cranes.
背景技术Background technique
在吊装集装箱时,通常用到起升机构,现有的起升机构有一个可在支架顶部移动的移动小车,移动小车上设置有电机驱动的卷筒,卷筒上绕有钢丝绳,钢丝绳上设置吊钩滑轮组,吊钩滑轮组上设置吊钩,在吊装集装箱时,往往由于集装箱的重心问题而剧烈晃动,另一方面,在向集装箱内装载散料时,需要将集装箱倾斜一个角度,现有的提升机构通常是将集装箱一端由底面支撑,另一端用起升机构提起,由于其一端第由底面支撑的,当其角度变换时,提起的一端的位置是变化的,集装箱由一个角度变换至另一个角度时,进料口发生变化,而物料的位置是相对固定的,人要跟着进料口而变换位置。When hoisting containers, a hoisting mechanism is usually used. The existing hoisting mechanism has a mobile trolley that can move on the top of the bracket. The hook pulley block and the hook on the hook pulley block often shake violently due to the center of gravity of the container when hoisting the container. On the other hand, when loading bulk materials into the container, the container needs to be tilted at an angle. The existing The lifting mechanism usually supports one end of the container by the bottom surface, and the other end is lifted by the lifting mechanism. Since one end is first supported by the bottom surface, when the angle changes, the position of the lifted end changes, and the container changes from one angle to the other. At an angle, the feed port changes, but the position of the material is relatively fixed, and people have to follow the feed port to change the position.
现有的起升机构卷筒有电机驱动,电机传动轴与卷筒之间设置制动器,由于只设置有一个制动器,因此其制动效果不是很好,如果起升机构没有及时制动,可能会对现场的工作人员造成安全上的威胁。The reel of the existing lifting mechanism is driven by a motor, and a brake is set between the motor transmission shaft and the reel. Since there is only one brake, the braking effect is not very good. If the lifting mechanism does not brake in time, it may be damaged. A threat to the safety of on-site staff.
发明内容Contents of the invention
本实用新型的目的是提供一种起升机构,解决现有技术吊装集装箱时集装箱角度不易调整的技术缺陷。The purpose of the utility model is to provide a hoisting mechanism, which solves the technical defect that the angle of the container is not easy to adjust when the container is hoisted in the prior art.
为解决上述问题,本实用新型所采取的技术方案是:For solving the problems referred to above, the technical scheme that the utility model takes is:
一种起升机构,包括A lifting mechanism comprising
支架;支架用于支撑起升机构其余的组成部件。Bracket; The bracket is used to support the remaining components of the lifting mechanism.
固定在支架顶部的固定小车,所述的固定小车包括固定在支架顶部的固定小车框架、设置在固定小车框架上的第一电机与第一减速机、第一制动器和两端转动设置在固定小车框架上的第一卷筒,所述的第一电机的传动轴通过第一制动器连接第一减速机的输入轴,第一减速机的输出轴连接第一卷筒的转动轴,所述的第一卷筒上通过钢丝绳连接第一吊钩滑轮组,第一吊钩滑轮组上设置第一吊钩;第一电机转动,经过第一减速机减速后驱动第一卷筒转动,吊装固定小车下方的集装箱。The fixed trolley fixed on the top of the bracket, the fixed trolley includes the fixed trolley frame fixed on the top of the bracket, the first motor and the first reducer arranged on the fixed trolley frame, the first brake and the two ends rotating on the fixed trolley The first reel on the frame, the transmission shaft of the first motor is connected to the input shaft of the first reducer through the first brake, the output shaft of the first reducer is connected to the rotating shaft of the first reel, and the first A reel is connected to the first hook pulley block through a wire rope, and the first hook pulley block is provided with a first hook; the first motor rotates, and after being decelerated by the first reducer, the first reel is driven to rotate, and the container under the trolley is hoisted and fixed. .
设置在支架顶部并且在支架顶部水平移动的移动小车,所述的移动小车包括与支架顶部构成移动副的移动小车框架、设置在移动小车框架上的第二电机与第二减速机、第二制动器和两端转动设置在移动小车框架上的第二卷筒,所述的第二电机的传动轴通过第二制动器连接第二减速机的输入轴,第二减速机的输出轴连接第二卷筒的转动轴,所述的第二卷筒上通过钢丝绳连接第二吊钩滑轮组,第二吊钩滑轮组上设置第二吊钩;第二电机转动,经第二减速机减速后驱动第二卷筒转动,吊装移动小车下方的集装箱。The mobile trolley is arranged on the top of the support and moves horizontally on the top of the support. The mobile trolley includes a mobile trolley frame forming a moving pair with the top of the support, a second motor, a second reducer, and a second brake arranged on the mobile trolley frame and the two ends rotate the second reel arranged on the frame of the mobile trolley, the transmission shaft of the second motor is connected to the input shaft of the second reducer through the second brake, and the output shaft of the second reducer is connected to the second reel The rotating shaft, the second reel is connected to the second hook pulley block through a wire rope, and the second hook pulley is set on the second hook pulley block; the second motor rotates and drives the second reel after being decelerated by the second reducer Turn and hoist the container under the moving trolley.
用于驱动移动小车在支架顶部移动的第三电机;第三电机驱动移动小车在支架的顶部移动,从而使移动小车吊装的集装箱在移动小车移动的方向上运动。The third motor for driving the mobile trolley to move on the top of the support; the third motor drives the mobile trolley to move on the top of the support, so that the container hoisted by the mobile trolley moves in the moving direction of the mobile trolley.
本实用新型通过固定小车将集装箱进料口的一端吊起,在用移动小车将集装箱的另一端吊起,由于集装箱的两端都被吊起离地,且固定小车在之间上的位置固定不动,因此集装箱的进料口的位置相对固定,移动小车上下调动集装箱,可以改变集装箱倾斜的角度,在移动小车上下吊装集装箱的同时,带动集装箱在水平方向上移动,集装箱被移动小车吊起的一端竖直方向和水平方向上同时移动,在改变集装箱倾斜角度的同时,保持集装箱进料口的位置不变,从而上料人员只需在一处上料即可装满集装箱,因此提高了装料的效率,节省了时间和人力。The utility model lifts one end of the container feeding port by the fixed trolley, and lifts the other end of the container by the mobile trolley, since both ends of the container are lifted off the ground, and the position of the fixed trolley between them is fixed. It does not move, so the position of the feed port of the container is relatively fixed, and the moving trolley moves the container up and down, which can change the tilt angle of the container. When the moving trolley lifts the container up and down, it drives the container to move in the horizontal direction, and the container is lifted by the moving trolley. One end of the container moves vertically and horizontally at the same time, while changing the inclination angle of the container, while keeping the position of the container feeding port unchanged, so that the loading personnel can fill the container only by loading at one place, thus improving the The efficiency of loading saves time and manpower.
作为本实用新型的进一步改进,所述的第二减速机的输入轴两端伸出第二减速机的壳体,且第二减速机输入轴远离第二电机的一端设置有第三制动器,所述的第三制动器安装在移动小车框架上。设置两个制动器,制动效果更好,制动的时间更短,而且当一个制动器发生故障时,另一个制动器仍旧能够实现制动,无论是缩短制动时间还是保证至少有一个制动器能够有效工作,均对操作人员的安全是有益的。As a further improvement of the present utility model, both ends of the input shaft of the second reducer protrude from the housing of the second reducer, and the end of the input shaft of the second reducer away from the second motor is provided with a third brake, so The third brake described above is installed on the mobile trolley frame. Set two brakes, the braking effect is better, the braking time is shorter, and when one brake fails, the other brake can still achieve braking, whether it is to shorten the braking time or ensure that at least one brake can work effectively , are beneficial to the safety of the operator.
作为本实用新型的进一步改进,所述的支架的顶部水平的设置有两根平行的导轨,所述的移动小车框架的底部设置有滚轮,所述的第三电机驱动滚轮在导轨上滑动。滚轮与导轨配合使移动小车在支架的顶部移动,滚动的摩擦小,因此移动小车的能耗较少。As a further improvement of the present utility model, two parallel guide rails are arranged horizontally on the top of the support, rollers are arranged on the bottom of the frame of the mobile trolley, and the third motor drives the rollers to slide on the guide rails. The rollers cooperate with the guide rails to make the mobile trolley move on the top of the support, and the rolling friction is small, so the energy consumption of the mobile trolley is less.
作为本实用新型的更进一步改进,所述的支架的一端设置有登机平台,所述的登机平台包括框架、一个以上设置在框架的平台和连接相邻两个平台之间的舷梯。由于集装箱装料时,进料口一端被吊起,离开地面,因此设置登机平台,使装料工作人员在平台上对集装箱进行装料,平台的数量不只一个,可根据集装箱被吊起的高度选择合适的平台,设置舷梯不仅能够方便装料人员上下平台,而且维修人员可通过舷梯上达登机平台的顶端,进而登上支架顶部,对固定小车和移动小车进行维修。As a further improvement of the utility model, a boarding platform is provided at one end of the support, and the boarding platform includes a frame, more than one platform arranged on the frame and a gangway connecting two adjacent platforms. When the container is loaded, one end of the feed port is lifted off the ground, so a boarding platform is set up so that the loading staff can load the container on the platform. Selecting the appropriate platform height and setting up the gangway can not only facilitate the loading personnel to go up and down the platform, but also the maintenance personnel can reach the top of the boarding platform through the gangway, and then climb to the top of the bracket to maintain the fixed trolley and the mobile trolley.
综上所述,本实用新型的有益效果是:设置两个小车,分别吊起集装箱的两端,使装料时集装箱的两端均吊起,可以保持集装箱倾斜角度变化时,进料口位置相对不变,从而可以在一处对集装箱装料,本实用新型中移动小车上设置两个制动器,制动效果好,安全性能好,便于检修人员上下检修。To sum up, the beneficial effect of the utility model is that two trolleys are set up to lift the two ends of the container respectively, so that both ends of the container are lifted when loading, and the position of the feeding port can be maintained when the inclination angle of the container changes. Relatively unchanged, so that the container can be loaded in one place. In the utility model, two brakes are arranged on the mobile trolley, which has good braking effect and good safety performance, and is convenient for maintenance personnel to check up and down.
附图说明Description of drawings
图1是本实用新型的主视图。Fig. 1 is the front view of the utility model.
图2是本实用新型的俯视图(不含登机平台)。Fig. 2 is a top view of the utility model (excluding boarding platform).
图3是图2中A处的局部放大图。Fig. 3 is a partial enlarged view of A in Fig. 2 .
图4是图2中B处的局部放大图。Fig. 4 is a partial enlarged view of B in Fig. 2 .
图5是本实用新型的左视图。Fig. 5 is a left view of the utility model.
图6是反应本实用新型中移动小车的结构示意图。Fig. 6 is a structural schematic diagram reflecting the mobile trolley in the utility model.
图7是图6的P向视图。Fig. 7 is a view from the direction of P in Fig. 6 .
图8是图6的Q向视图。Fig. 8 is a Q-direction view of Fig. 6 .
具体实施方式detailed description
下面结合附图对本实用新型的具体实施方式做进一步的说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described further.
如图1至图8所示的起升机构,包括如下的组成部分:The hoisting mechanism shown in Figures 1 to 8 includes the following components:
①.支架1。①. Bracket 1.
②.固定在支架1顶部的固定小车,所述的固定小车包括固定在支架1顶部的固定小车框架2、设置在固定小车框架2上的第一电机3与第一减速机4、第一制动器5和两端转动设置在固定小车框架2上的第一卷筒6,所述的第一电机3的传动轴通过第一制动器5连接第一减速机4的输入轴,第一减速机4的输出轴连接第一卷筒6的转动轴,所述的第一卷筒6上通过钢丝绳连接第一吊钩滑轮组7,第一吊钩滑轮组7上设置第一吊钩8,所述的第一减速机4的输入轴两端伸出第一减速机4的壳体,且第一减速机4输入轴远离第一电机3的一端设置有第四制动器,所述的第四制动器安装在固定小车框架2上。②. The fixed trolley fixed on the top of the bracket 1, the fixed trolley includes the fixed trolley frame 2 fixed on the top of the bracket 1, the first motor 3 and the first reducer 4, and the first brake arranged on the fixed trolley frame 2 5 and both ends rotate the first reel 6 arranged on the fixed trolley frame 2, the drive shaft of the first motor 3 is connected to the input shaft of the first reducer 4 through the first brake 5, and the first reducer 4 The output shaft is connected to the rotating shaft of the first reel 6, and the first reel 6 is connected with the first hook pulley block 7 by a wire rope, and the first hook 8 is arranged on the first hook pulley block 7. Both ends of the input shaft of the reducer 4 protrude from the housing of the first reducer 4, and the end of the input shaft of the first reducer 4 away from the first motor 3 is provided with a fourth brake, and the fourth brake is installed on the fixed trolley on frame 2.
③.设置在支架1顶部并且在支架1顶部水平移动的移动小车,所述的移动小车包括与支架1顶部构成移动副的移动小车框架9、设置在移动小车框架9上的第二电机10与第二减速机11、第二制动器12和两端转动设置在移动小车框架9上的第二卷筒13,所述的第二电机10的传动轴通过第二制动器12连接第二减速机11的输入轴,第二减速机11的输出轴连接第二卷筒13的转动轴,所述的第二卷筒13上通过钢丝绳连接第二吊钩滑轮组14,第二吊钩滑轮组14上设置第二吊钩15,所述的第二减速机11的输入轴两端伸出第二减速机11的壳体,且第二减速机11输入轴远离第二电机10的一端设置有第三制动器17,所述的第三制动器17安装在移动小车框架9上。③. The mobile trolley that is arranged on the top of the support 1 and moves horizontally on the top of the support 1, the mobile trolley includes the mobile trolley frame 9 that constitutes a mobile pair with the top of the support 1, the second motor 10 that is arranged on the mobile trolley frame 9 and The second speed reducer 11, the second brake 12 and the second reel 13 that are arranged on the mobile trolley frame 9 at both ends are rotated, and the transmission shaft of the second motor 10 is connected to the second speed reducer 11 through the second brake 12. The input shaft, the output shaft of the second reducer 11 is connected to the rotating shaft of the second reel 13, and the second reel 13 is connected with the second hook pulley block 14 by a wire rope, and the second hook pulley block 14 is provided with a second The hook 15, the two ends of the input shaft of the second reducer 11 protrude from the housing of the second reducer 11, and the end of the input shaft of the second reducer 11 away from the second motor 10 is provided with a third brake 17, The third brake 17 is installed on the mobile trolley frame 9 .
④.安装在移动小车框架9上用于驱动移动小车在支架1顶部移动的第三电机16;所述的支架1的顶部水平的设置有两根平行的导轨18,所述的移动小车框架9的底部设置有滚轮19,所述的第三电机16驱动滚轮19在导轨18上滑动。④. Installed on the mobile trolley frame 9 for driving the third motor 16 that the mobile trolley moves on the top of the support 1; the top of the support 1 is horizontally provided with two parallel guide rails 18, and the mobile trolley frame 9 The bottom of the bottom is provided with a roller 19, and the third motor 16 drives the roller 19 to slide on the guide rail 18.
⑤.设置在支架1一端的登机平台20,所述的登机平台20包括框架21、一个以上设置在框架21的平台22和连接相邻两个平台22之间的舷梯23。⑤. The boarding platform 20 arranged at one end of the support 1 , the boarding platform 20 includes a frame 21 , more than one platform 22 arranged on the frame 21 and a gangway 23 connecting two adjacent platforms 22 .
本实用新型在对集装箱装料时,先用固定小车吊起集装箱的进料口一端,使其位于靠近平台22的位置,再用移动小车吊起集装箱的另一端,操控移动小车上下调动集装箱,并在水平方向上移动移动小车,使集装箱倾斜角度达到预定的角度,装料人员从舷梯23上达登机平台20的平台22上,将物料装载到集装箱内。再有移动小车将集装箱吊装至指定的位置。When the utility model is loading the container, one end of the feed port of the container is first lifted by the fixed trolley so that it is located close to the platform 22, and then the other end of the container is hoisted by the mobile trolley, and the mobile trolley is controlled to move the container up and down. And move mobile dolly in horizontal direction, make container inclination angle reach predetermined angle, loading personnel arrives on the platform 22 of boarding platform 20 from gangway 23, and material is loaded in the container. Then there is a mobile trolley to hoist the container to the designated position.
本实用新型中未做特别说明的部分,均为现有技术或者通过现有技术即可以实现,不属于本实用新型的保护范围。且本实用新型中所述具体实施案例仅为本实用新型的较佳实施案例而已,并非用来限定本实用新型的实施范围。即凡依本实用新型申请专利范围的内容所作的等效变化与修饰,都应作为本实用新型的技术范畴。The parts not specifically described in the utility model are all prior art or can be realized through the prior art, and do not belong to the protection scope of the utility model. And the specific implementation cases described in the utility model are only preferred implementation examples of the utility model, and are not used to limit the implementation scope of the utility model. That is, all equivalent changes and modifications made according to the content of the patent scope of the utility model should be regarded as the technical category of the utility model.
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| CN201520546567.9U CN204980884U (en) | 2015-07-24 | 2015-07-24 | Lifting mechanism |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105016204A (en) * | 2015-07-24 | 2015-11-04 | 上海宝松盐城重型机械工程有限公司 | Hoisting mechanism |
| CN107176547A (en) * | 2017-07-05 | 2017-09-19 | 河南科技大学 | A kind of electronic slidingtype suspension transferring machine |
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2015
- 2015-07-24 CN CN201520546567.9U patent/CN204980884U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105016204A (en) * | 2015-07-24 | 2015-11-04 | 上海宝松盐城重型机械工程有限公司 | Hoisting mechanism |
| CN107176547A (en) * | 2017-07-05 | 2017-09-19 | 河南科技大学 | A kind of electronic slidingtype suspension transferring machine |
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