CN204976760U - Machinery slicer - Google Patents
Machinery slicer Download PDFInfo
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- CN204976760U CN204976760U CN201520724546.1U CN201520724546U CN204976760U CN 204976760 U CN204976760 U CN 204976760U CN 201520724546 U CN201520724546 U CN 201520724546U CN 204976760 U CN204976760 U CN 204976760U
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Abstract
本实用新型涉及一种机械切片机,其特征在于:包括设有电机(2)和转轴(3)的机壳(1),在转轴(3)上套接转盘(4),电机通过第一传动装置(5)连接转轴,在转盘(4)通过摆杆(6)和曲柄(7)连接筛板(9),在筛板通过拉簧(10)连接在机壳上;在机壳内设有切刀滚筒(8),切刀滚筒上圆周均布切刀(13),切刀滚筒通过第二传动装置(14)连接转轴;在机壳一侧的上方设有进料管(17)、另一侧的下方设有出料管(18)。本实用新型的优点:本装置采用斜切式对物料进行切割,增加了切刀水平方向的螺旋运动,切割省力,对物料切割时碎屑少,汁液流失少,切片的整齐度和平滑度较高,片厚的均匀性好,对原料切片较彻底。
The utility model relates to a mechanical slicer, which is characterized in that it comprises a casing (1) provided with a motor (2) and a rotating shaft (3), a turntable (4) is sleeved on the rotating shaft (3), and the motor passes the The transmission device (5) is connected to the rotating shaft, and the turntable (4) is connected to the sieve plate (9) through the swing rod (6) and the crank (7), and the sieve plate is connected to the casing through the tension spring (10); There is a cutter drum (8), and the cutter drum (13) is evenly distributed on the circumference of the cutter drum, and the cutter drum is connected to the rotating shaft through the second transmission device (14); a feed pipe (17) is arranged above one side of the casing. ), the bottom of the other side is provided with a discharge pipe (18). The utility model has the advantages: the device adopts the oblique cutting method to cut the material, which increases the spiral movement of the cutter in the horizontal direction, saves cutting effort, has less debris and less juice loss when cutting the material, and the uniformity and smoothness of the slice are relatively high. High, the uniformity of slice thickness is good, and the raw materials are sliced thoroughly.
Description
技术领域 technical field
本实用新型涉及一种切片装置,特别涉及一种机械切片机。 The utility model relates to a slicing device, in particular to a mechanical slicing machine.
背景技术 Background technique
我国何首乌种植量非常可观,近90%的中何首乌在加工过程中需要切片,由于的切片,在片厚、片型,以及光洁程度等方面要求不一,所以需要不同的加工机械。 The planting volume of Polygonum multiflorum in my country is very considerable. Nearly 90% of Polygonum multiflorum needs to be sliced during the processing process. Due to the different requirements for slice thickness, slice shape, and smoothness, different processing machines are required.
现在的何首乌切片机的切割方式主要有:切刀旋转式和对物料往复式的切割两种方式。旋料式切片机适合将何首乌根茎切制成极薄片、薄片或厚片。根据何首乌的形态、质地和切片的厚薄可以选择合适的切片机械。如:剁刀式切片机可以把形状稍长一点的何首乌切制加工;而转盘式切药机则适用于块状何首乌切制加工。 The cutting methods of the current Polygonum multiflorum slicer mainly include: the rotary cutter and the reciprocating cutting of the material. The rotary slicer is suitable for cutting the rhizome of Polygonum multiflorum into very thin slices, thin slices or thick slices. The appropriate slicing machine can be selected according to the shape, texture and thickness of slices of Polygonum multiflorum. For example: the chopping knife slicer can cut and process the slightly longer shape of Polygonum multiflorum; while the rotary medicine cutting machine is suitable for cutting and processing of Polygonum multiflorum with a larger shape.
目前,即使切片加工机械已经在各个领域特别中得到了广泛的利用,但切制片形的合格率低、何首乌原料损耗大的现象已然存在,尤其在加工要求高的时候,现有的切片机械达不到预定要求,切出的片无法达到更高的质量要求。并且在切制过程中原料浪费比较严重。虽然通过降低切刀转速、降低生产效率,降低加工速度可以或多或少的缓解问题但却不能完整彻底的解决目前机械中存在的缺陷。 At present, even though the slicing processing machinery has been widely used in various fields, the phenomenon of low qualified rate of sliced slices and large loss of raw materials of Polygonum multiflorum already exists, especially when the processing requirements are high, the existing slicing machinery If the predetermined requirements are not met, the cut pieces cannot meet higher quality requirements. And the waste of raw materials in the cutting process is serious. Although the problem can be more or less alleviated by reducing the cutter speed, reducing production efficiency, and reducing the processing speed, it cannot completely and completely solve the defects that exist in the current machinery.
从切片机械切片工作过程来说,切片机械普遍过程是,何首乌与切刀刀刃互相垂直,这样一来刀片的机械力全部垂直的切在何首乌上,致使何首乌切片侧向碎裂容易产生残渣,通过减小刀片的切削角则能使切制力变小,但切削角的减小是以切刀材料的强度为极限的,切削角小于,对切刀材料要求就更高,如果不更改材料则容易致使切刀破坏。 From the perspective of the slicing process of the slicing machine, the general process of the slicing machine is that the blades of the Polygonum multiflorum and the cutter are perpendicular to each other, so that the mechanical force of the blade is all vertically cut on the Polygonum multiflorum, resulting in lateral fragmentation of the Polygonum multiflorum slices and easily producing residues. Reducing the cutting angle of the blade can make the cutting force smaller, but the reduction of the cutting angle is limited by the strength of the cutting material. If the cutting angle is smaller, the requirements for the cutting material are higher. If the material is not changed, the It is easy to cause damage to the cutter.
实用新型内容 Utility model content
本实用新型的目的是为了解决现阶段用于何首乌的切片机存在的原料浪费严重,原料切片不彻底等缺点,而提出的一种机械切片机。 The purpose of the utility model is to propose a mechanical slicer in order to solve the shortcomings of serious waste of raw materials and incomplete slicing of raw materials in the slicer used for Polygonum multiflorum at the present stage.
为了实现上述目的,本实用新型采用了如下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种机械切片机,其特征在于:包括一个为箱体结构的机壳,在所述机壳内设有电机和转轴,在所述转轴上套接固定一个转盘,所述电机通过第一传动装置驱动连接转轴,在所述转盘上铰接摆杆的一端,所述摆杆的另一端铰接曲柄的一端,在曲柄的另一端通过铰接座连接筛板,所述筛板向下倾斜设置,在所述筛板的下侧通过拉簧连接在机壳上; A kind of mechanical slicer, it is characterized in that: it comprises a casing that is box structure, is provided with motor and rotating shaft in described casing, and a turntable is socketed and fixed on described rotating shaft, and described motor is passed through the first transmission The device is driven to connect the rotating shaft, one end of the swing rod is hinged on the turntable, the other end of the swing rod is hinged to one end of the crank, and the other end of the crank is connected to the sieve plate through a hinged seat, and the sieve plate is inclined downward. The lower side of the sieve plate is connected to the casing through a tension spring;
在所述机壳内还转动配合连接一个切刀滚筒,切刀滚筒对应设置在所述筛板的上侧,在所述切刀滚筒上圆周均布一组切刀,每个所述切刀均在所述切刀滚筒上纵向倾斜设置,切刀滚筒通过第二传动装置连接所述转轴; A cutter drum is also rotated and connected in the casing, and the cutter drum is correspondingly arranged on the upper side of the sieve plate, and a group of cutters are evenly distributed on the circumference of the cutter drum, each of the cutters All are arranged longitudinally and obliquely on the cutter drum, and the cutter drum is connected to the rotating shaft through the second transmission device;
在所述机壳一侧的上方设有进料管,进料管的出料口与所述切刀对应配合,在所述机壳另一侧的下方设有出料管,出料管设置在所述筛板下侧,且出料管的进料口与筛板的出料端对应配合。 A feed pipe is provided above one side of the casing, and the discharge port of the feed pipe is matched with the cutter correspondingly, and a discharge pipe is provided under the other side of the casing, and the discharge pipe is set It is on the lower side of the sieve plate, and the feed port of the discharge pipe corresponds to the discharge end of the sieve plate.
在上述技术方案的基础上,可以有以下进一步的技术方案: On the basis of above-mentioned technical scheme, can have following further technical scheme:
所述进料管下侧的机壳内设有一个弧形挡板,弧形挡板与所述切刀滚筒对应配合。 An arc-shaped baffle is arranged inside the casing at the lower side of the feed pipe, and the arc-shaped baffle is matched with the cutter drum correspondingly.
所述传动装置和所述第二传动装置结构相同,均采用相互配合的皮带和带轮结构。 The transmission device and the second transmission device have the same structure, and both adopt a belt and pulley structure that cooperate with each other.
在所述筛板的下侧设有一组与其配合的滚轮。 A group of rollers matched with the sieve plate are arranged on the lower side.
所述进料管为通管结构,进料管在所述机壳上倾斜设置,所述机壳的进料口大于出料口。 The feeding pipe is a through-pipe structure, and the feeding pipe is arranged obliquely on the casing, and the feeding port of the casing is larger than the discharging port.
所述出料管为通管结构,出料管在所述机壳上倾斜设置,出料管进料口的上侧板与机壳的侧壁平齐设置,出料管进料口的下侧板向机壳内延伸到所述筛板的下侧。 The discharge pipe is a through-pipe structure, and the discharge pipe is arranged obliquely on the casing, the upper side plate of the feed port of the discharge pipe is arranged flush with the side wall of the casing, and the lower side of the feed port of the discharge pipe The side plates extend into the casing to the lower side of the sieve plate.
本实用新型的优点在于:本装置采用斜切式对物料进行切割,增加了切刀水平方向的螺旋运动,所需切割动力小,切割省力,对物料切割时碎屑少,汁液流失少,切片的整齐度和平滑度较高,片厚的均匀性好,对原料切片较彻底。 The utility model has the advantages that: the device adopts the oblique cutting method to cut the material, which increases the spiral movement of the cutting knife in the horizontal direction, requires less cutting power, saves cutting effort, and has less debris and less juice loss when cutting the material. The uniformity and smoothness of the machine are high, the uniformity of the slice thickness is good, and the raw material is sliced more thoroughly.
附图说明 Description of drawings
图1是本实用新型的基本结构示意图; Fig. 1 is the basic structural representation of the utility model;
图2是图1的侧视图。 FIG. 2 is a side view of FIG. 1 .
具体实施方式 detailed description
本切片机属于尺寸减小类型机械,所谓尺寸减小是指对物料施加一定的外部机械力,克服物料内部分子间的内聚力,将物料分裂破碎的单元操作称为尺寸减小。它不仅应用于药品加工领域,而且在食品加工领域以及其他领域均可使用,对于何首乌的特性和经济性综合考虑,本方案以何首乌切片处理进行说明。 This slicer belongs to the type of size reduction machinery. The so-called size reduction refers to applying a certain external mechanical force to the material to overcome the cohesive force between the molecules inside the material, and the unit operation of splitting and breaking the material is called size reduction. It is not only used in the field of pharmaceutical processing, but also can be used in the field of food processing and other fields. Considering the characteristics of Polygonum multiflorum and its economical efficiency, this program uses sliced processing of Polygonum multiflorum to illustrate.
为了使本实用新型更加清楚明白,以下结合附图对本装置详细说明,此处所描述的具体实施例仅仅用以解释本实用新型,并不用于限定本实用新型。 In order to make the utility model clearer, the device will be described in detail below in conjunction with the accompanying drawings. The specific embodiments described here are only used to explain the utility model, and are not intended to limit the utility model.
如图1和图2所示,本实用新型提供的一种机械切片机,其特征在于:包括一个为箱体结构的机壳1,在所述机壳1内部一侧的下方安装一个电机2,在所述电机2上面设有一个斜板斜板20,在所述斜板斜板20上侧的机壳1内水平设置一个转轴3,所述转轴3的两侧通过轴承座19连接在机壳1上,在在所述转轴3上套接一个圆形的转盘4,所述转盘4与转轴3之间通过键固定。 As shown in Figure 1 and Figure 2, a mechanical slicer provided by the utility model is characterized in that it includes a casing 1 with a box structure, and a motor 2 is installed below the inner side of the casing 1 , a slant plate 20 is arranged on the motor 2, and a rotating shaft 3 is horizontally arranged in the casing 1 on the upper side of the slanting plate 20, and the two sides of the rotating shaft 3 are connected by bearing blocks 19 On the casing 1, a circular turntable 4 is sleeved on the rotating shaft 3, and the rotating disk 4 and the rotating shaft 3 are fixed by keys.
在所述电机2的输出轴上连接一个减速器,减速器通过第一传动装置5驱动连接转轴3,第一传动装置5设置在所述机壳1的外侧,所述第一传动装置5包括两个分别套接固定在所述减速器输出轴和转轴3上的带轮16,在两个带轮16之间通过皮带15传动配合。 A speed reducer is connected on the output shaft of the motor 2, the speed reducer drives and connects the rotating shaft 3 through the first transmission device 5, the first transmission device 5 is arranged on the outside of the casing 1, and the first transmission device 5 includes Two pulleys 16 are respectively sleeved and fixed on the output shaft of the reducer and the rotating shaft 3 , and the two pulleys 16 are driven and matched by a belt 15 .
在所述转盘4上铰接摆杆6的一端,所述摆杆6的另一端铰接曲柄7的一端,在曲柄7的另一端通过铰接座22连接筛板9,所述铰接座22为现有技术,所述筛板9向下倾斜设置,在所述筛板9的下侧通过拉簧10连接在机壳1上,在所述筛板9的下侧设有一组与其配合的滚轮11。切片由切刀13加工后自然落下到筛板9上,所述切刀13详见下面的描述,转盘4每转动一圈输送筛完成一个振动周期,把切片推向前方,筛板9头部由曲柄连接,尾部由拉簧10与机壳1连接,在振动筛下部有四个滚轮11,滚轮11为筛板9提供滑动支撑,使输送过程更省力。滚轮11和机架1之间用滑动轴承进行安装,在筛板9的尾部与机壳1之间留有间隙,切片可以由间隙掉下到出料管18里,所述出料管18详见下面的描述,切片由此排出,完成整个切片过程。 One end of the fork 6 is hinged on the turntable 4, the other end of the fork 6 is hinged to one end of the crank 7, and the other end of the crank 7 is connected to the sieve plate 9 through a hinged seat 22, and the hinged seat 22 is an existing Technology, the sieve plate 9 is arranged inclined downwards, and the lower side of the sieve plate 9 is connected to the casing 1 through a tension spring 10, and a set of rollers 11 matched with it are arranged on the lower side of the sieve plate 9. The slices are processed by the cutter 13 and naturally fall onto the sieve plate 9. The cutter 13 is described in the following description for details. The conveyor sieve completes a vibration cycle every time the turntable 4 rotates to push the slices forward. The head of the sieve plate 9 It is connected by a crank, and the tail is connected with the casing 1 by a tension spring 10. There are four rollers 11 at the bottom of the vibrating screen. The rollers 11 provide sliding support for the sieve plate 9, making the conveying process more labor-saving. The sliding bearing is installed between the roller 11 and the frame 1, and there is a gap between the afterbody of the sieve plate 9 and the casing 1, and the slices can drop into the discharge pipe 18 through the gap, and the discharge pipe 18 is detailed. See the description below, the slices are discharged from here, and the whole slicing process is completed.
在所述机壳1内还转动配合连接一个切刀滚筒8,切刀滚筒8对应设置在所述筛板9的上侧,在所述切刀滚筒8上圆周均布一组切刀13,每个所述切刀13均在所述切刀滚筒8上纵向倾斜设置,且所述切刀13在切刀滚筒8上成螺旋式设置,切刀13的螺旋刃口可以很好的保证切割阻力的均匀性和斜切性能,对于刀片复杂这一问题,可以沿外圆进行刃磨,或内置磨刀,间隙均匀,阻力也均匀,且切刀13与切刀滚筒8安装时全部使用沉头铆接,刀刃可以与刀盘紧密贴合在一起。在无多余的突起及毛刺的情况下,何首乌可以最大限度的避免被破坏。所述切刀滚筒8通过第二传动装置14连接所述转轴3,所述第二传动装置14设置在所述机壳1的外侧,所述第二传动装置14包括两个分别套接固定在所述切刀滚筒8和转轴3上的带轮16,在两个带轮16之间通过皮带15传动配合。 A cutter cylinder 8 is also rotated and connected in the casing 1, and the cutter cylinder 8 is correspondingly arranged on the upper side of the sieve plate 9, and a group of cutters 13 are evenly distributed on the circumference of the cutter cylinder 8, Each of the cutters 13 is vertically inclined on the cutter drum 8, and the cutter 13 is spirally arranged on the cutter drum 8, and the helical edge of the cutter 13 can well ensure cutting The uniformity of resistance and the beveling performance, for the complex problem of the blade, it can be sharpened along the outer circle, or built-in sharpening, the gap is uniform, and the resistance is also uniform, and the cutter 13 and the cutter drum 8 are all installed using sinking The head is riveted, and the blade can fit tightly with the cutter head. In the absence of redundant protrusions and burrs, Polygonum multiflorum can avoid being damaged to the greatest extent. The cutter drum 8 is connected to the rotating shaft 3 through a second transmission device 14, the second transmission device 14 is arranged on the outside of the casing 1, and the second transmission device 14 includes two sockets respectively fixed on The belt pulley 16 on the described cutter drum 8 and the rotating shaft 3 is driven and matched by a belt 15 between the two pulleys 16 .
在所述机壳1一侧的上方设有进料管17,所述进料管17为一个方形的通管结构,进料管17在所述机壳1上倾斜设置,所述机壳1的进料口的高度大于出料口的高度,且所述进料管17进料口的上侧板的长度小于相应的下侧板,所述进料管17出料口的上侧板的长度大于相应的下侧板。进料管17的出料口与所述切刀13对应配合。 Above one side of the casing 1 is provided with a feed pipe 17, the feed pipe 17 is a square pipe structure, the feed pipe 17 is obliquely arranged on the casing 1, and the casing 1 The height of the feed port is greater than the height of the discharge port, and the length of the upper side plate of the feed port of the feed pipe 17 is less than the corresponding lower side plate, and the length of the upper side plate of the feed port of the feed pipe 17 is The length is greater than the corresponding lower side panels. The discharge port of the feed pipe 17 is matched with the cutter 13 correspondingly.
在所述机壳1另一侧的下方设有出料管18,出料管18设置在所述筛板9下侧,且出料管18的进料口与筛板9的出料端对应配合。所述出料管18为通管结构,出料管18在所述机壳1上倾斜设置,出料管18进料口的上侧板与机壳1侧壁的内侧平齐设置,出料管18进料口的下侧板向机壳1内延伸到所述筛板9的下侧,出料管18进料口的上侧板的长度小于相应的下侧板,所述出料管18通过立板21连接在所述斜板斜板20上。 A discharge pipe 18 is arranged below the other side of the casing 1, and the discharge pipe 18 is arranged on the lower side of the sieve plate 9, and the feed port of the discharge pipe 18 corresponds to the discharge end of the sieve plate 9 Cooperate. The discharge pipe 18 is a through-pipe structure, the discharge pipe 18 is arranged obliquely on the casing 1, and the upper side plate of the feed port of the discharge pipe 18 is flush with the inside of the side wall of the casing 1, and the discharge The lower side plate of the feed port of the pipe 18 extends to the lower side of the sieve plate 9 in the casing 1, and the length of the upper side plate of the feed port of the discharge pipe 18 is smaller than the corresponding lower side plate. 18 is connected to the sloping plate 20 through a vertical plate 21 .
所述进料管17下侧的机壳1内设有一个弧形挡板12,弧形挡板12的凹面与所述切刀滚筒8对应配合,所述弧形挡板12起到盛装物料。 The casing 1 on the lower side of the feed pipe 17 is provided with an arc-shaped baffle 12, the concave surface of the arc-shaped baffle 12 is matched with the cutter drum 8, and the arc-shaped baffle 12 plays a role in containing materials. .
Claims (6)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520724546.1U CN204976760U (en) | 2015-09-18 | 2015-09-18 | Machinery slicer |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520724546.1U CN204976760U (en) | 2015-09-18 | 2015-09-18 | Machinery slicer |
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| CN204976760U true CN204976760U (en) | 2016-01-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171813A (en) * | 2015-09-18 | 2015-12-23 | 孟令启 | Mechanical slicing machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105171813A (en) * | 2015-09-18 | 2015-12-23 | 孟令启 | Mechanical slicing machine |
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Effective date of registration: 20170124 Address after: East Donghua road 233100 Anhui Longzihu district city of Bengbu province No. 9 Patentee after: Anhui Science and Technology University Address before: High tech Zone in Anhui city of Bengbu Province Xinghua Road 233010 No. 168 Patentee before: Meng Lingqi |
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Granted publication date: 20160120 Termination date: 20160918 |