CN204976724U - High -efficient shearing, pressfitting plastic part device - Google Patents
High -efficient shearing, pressfitting plastic part device Download PDFInfo
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- CN204976724U CN204976724U CN201520743001.5U CN201520743001U CN204976724U CN 204976724 U CN204976724 U CN 204976724U CN 201520743001 U CN201520743001 U CN 201520743001U CN 204976724 U CN204976724 U CN 204976724U
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Abstract
本实用新型专利公开了一种高效剪切、压合塑胶件装置,包括底座、控制盒、侧支撑板、上支撑板、下模板、定位机构、执行机构、产品定位治具和气缸,其中所述底座上设有控制盒,所述控制盒两侧设有侧支撑板,所述侧支撑板上设有上支撑板,并通过上支撑板连接;所述控制盒中部设有下模板,所述下模板上还设有产品定位治具;所述上支撑板和下模板之间设有定位机构,所述定位机构上还设有执行机构;所述上支撑板上设有气缸,所述气缸与执行机构相连接。本实用新型的所述的高效剪切、压合塑胶件装置结构合理,使用简单、方便,生产效率高,省时省力,节约人工成本,同时使产品质量稳定可靠。
The utility model patent discloses a high-efficiency shearing and pressing device for plastic parts, including a base, a control box, a side support plate, an upper support plate, a lower template, a positioning mechanism, an actuator, a product positioning fixture and a cylinder. A control box is provided on the base, side support plates are provided on both sides of the control box, an upper support plate is provided on the side support plate, and are connected through the upper support plate; a lower formwork is provided in the middle of the control box, and the The lower template is also provided with a product positioning fixture; a positioning mechanism is provided between the upper support plate and the lower template, and an actuator is also provided on the positioning mechanism; a cylinder is provided on the upper support plate, and the The cylinder is connected with the actuator. The high-efficiency shearing and pressing device of the utility model has reasonable structure, simple and convenient use, high production efficiency, saves time and effort, saves labor costs, and at the same time makes the product quality stable and reliable.
Description
技术领域 technical field
本实用新型涉及生产制造领域,特别涉及一种高效剪切、压合塑胶件装置。 The utility model relates to the field of production and manufacturing, in particular to a device for efficiently cutting and pressing plastic parts.
背景技术 Background technique
目前许多消费产品的许多地方,例如电话机、打印机等机座上的按键大多是通过将塑胶件装到硅胶、橡胶、软塑料等弹性物质上。其中塑胶件大多情况都是通关注塑机一次出多穴生产,然后再通过手工剪切多余的边角到合适的形状之后才能将塑胶件成品用来安装。此外一般在生产过程中都是靠手工单个装入,然后再通过人工用工具用力按压,使其装入到位。这在长期生产过程中,很难保证每个塑胶件都装到位,而且该生产方式效率比较低,所需要的人工劳动十分沉重,不利于工业大规模生产应用,生产的产品品质难以得到保障。因此,随着对品质的要求越来越高,并且提高效率,许多企业都考虑如何高效完成上述加工装配。 In many places of many consumer products at present, for example, the buttons on the bases such as telephones and printers are mostly made by packing plastic parts on elastic materials such as silica gel, rubber, and soft plastics. Among them, most of the plastic parts are produced by injection molding machine with multiple holes at one time, and then the excess corners are manually cut to a suitable shape before the finished plastic parts can be used for installation. In addition, generally in the production process, it is manually loaded individually, and then manually pressed with tools to make it into place. In the long-term production process, it is difficult to ensure that each plastic part is installed in place, and the efficiency of this production method is relatively low, and the manual labor required is very heavy, which is not conducive to large-scale industrial production and application, and the quality of the produced products is difficult to be guaranteed. Therefore, with higher and higher quality requirements and improved efficiency, many companies are considering how to efficiently complete the above-mentioned processing and assembly.
实用新型内容 Utility model content
实用新型的目的:为了克服以上不足,公开一种高效剪切、压合塑胶件装置,以塑胶件嵌入橡胶、软塑料等弹性物质时能否到位的问题,通过机台反复剪切压合,可以保证生产的产品能符合要求,而且还提高效率,节省人力,产品品质有保证。 Purpose of the utility model: In order to overcome the above deficiencies, a high-efficiency shearing and pressing device for plastic parts is disclosed. The problem of whether the plastic parts can be in place when the plastic parts are embedded in elastic materials such as rubber and soft plastics is repeated through the machine. It can ensure that the products produced can meet the requirements, but also improve efficiency, save manpower, and ensure product quality.
技术方案:为了实现以上目的,本实用新型公开了一种高效剪切、压合塑胶件装置,包括底座、控制盒、侧支撑板、上支撑板、下模板、定位机构、执行机构、产品定位治具和气缸,其中所述底座上设有控制盒,所述控制盒两侧设有侧支撑板,所述侧支撑板上设有上支撑板,并通过上支撑板连接;所述控制盒中部设有下模板,所述下模板上还设有产品定位治具;所述上支撑板和下模板之间设有定位机构,所述定位机构上还设有执行机构;所述上支撑板上设有气缸,所述气缸与执行机构相连接。 Technical solution: In order to achieve the above objectives, the utility model discloses a device for high-efficiency cutting and pressing plastic parts, including a base, a control box, a side support plate, an upper support plate, a lower template, a positioning mechanism, an actuator, and a product positioning mechanism. Fixture and cylinder, wherein the base is provided with a control box, the two sides of the control box are provided with side support plates, the side support plates are provided with an upper support plate, and are connected through the upper support plate; the control box A lower formwork is provided in the middle, and a product positioning fixture is also provided on the lower formwork; a positioning mechanism is provided between the upper support plate and the lower formwork, and an actuator is also provided on the positioning mechanism; the upper support plate A cylinder is arranged on it, and the cylinder is connected with the actuator.
进一步的,上述的一种高效剪切、压合塑胶件装置,所述定位机构包括一组行程导向柱、支撑座和导向套,所述行程导向柱设于上支撑板和控制盒之间;所述支撑座两端设有导向套,并通过导向套和所述行程导向柱相连接。 Further, in the above-mentioned high-efficiency shearing and pressing device for plastic parts, the positioning mechanism includes a set of stroke guide columns, support seats and guide sleeves, and the stroke guide columns are arranged between the upper support plate and the control box; Both ends of the support seat are provided with guide sleeves, and are connected with the stroke guide column through the guide sleeves.
进一步的,上述的一种高效剪切、压合塑胶件装置,所述执行机构包括一组刀座、切刀和平口刀,所述刀座穿过支撑座,并于所述气缸相连接;所述刀座上还设有一组切刀和平口刀。 Further, in the above-mentioned high-efficiency cutting and pressing device for plastic parts, the actuator includes a set of knife seats, cutting knives and flat knives, and the knife seats pass through the support seat and are connected to the cylinder; A group of cutting knives and flat knives are also arranged on the knife seat.
进一步的,上述的一种高效剪切、压合塑胶件装置,所述控制盒内设有可编程逻辑控制器PLC,所述可编程逻辑控制器PLC与所述定位机构和执行机构电性连接。 Further, in the above-mentioned high-efficiency shearing and pressing device for plastic parts, a programmable logic controller PLC is provided in the control box, and the programmable logic controller PLC is electrically connected to the positioning mechanism and the actuator .
进一步的,上述的一种高效剪切、压合塑胶件装置,所述产品定位治具上设有感应器,所述感应器与所述可编程逻辑控制器PLC电性连接。 Further, in the above-mentioned high-efficiency cutting and pressing device for plastic parts, the product positioning jig is provided with an inductor, and the inductor is electrically connected to the programmable logic controller PLC.
进一步的,上述的一种高效剪切、压合塑胶件装置,所述气缸为液压气缸。 Further, in the above-mentioned high-efficiency shearing and pressing device for plastic parts, the cylinder is a hydraulic cylinder.
上述技术方案可以看出,本实用新型具有如下有益效果:本实用新型的所述的高效剪切、压合塑胶件装置结构合理,使用简单、方便,不需人工再手工剪切塑胶件或将塑胶件单个装入硅胶等弹性物质中,提高了生产效率高,省时省力,节约人工成本,同时使产品质量稳定可靠。 It can be seen from the above technical solution that the utility model has the following beneficial effects: the high-efficiency shearing and pressing plastic parts device of the utility model is reasonable in structure, simple and convenient to use, and does not need manual cutting of plastic parts or The plastic parts are individually loaded into elastic materials such as silica gel, which improves the production efficiency, saves time and effort, saves labor costs, and at the same time makes the product quality stable and reliable.
附图说明 Description of drawings
图1为本实用新型所述的高效剪切、压合塑胶件装置的主视结构示意图; Fig. 1 is the schematic diagram of the front view of the high-efficiency shearing and pressing plastic parts device described in the present invention;
图2为本实用新型所述的高效剪切、压合塑胶件装置的左视结构示意图; Fig. 2 is a left view structural schematic diagram of the high-efficiency shearing and pressing plastic parts device described in the present invention;
图3为本实用新型所述的高效剪切、压合塑胶件装置的俯视结构示意图。 Fig. 3 is a top structural schematic diagram of the high-efficiency shearing and pressing plastic parts device described in the present invention.
图中:1底座、2控制盒、3侧支撑板、4上支撑板、5下模板、6定位机构、61行程导向柱、62支撑座、63导向套、7执行机构、71刀座、72切刀、73平口刀、8产品定位治具、9气缸。 In the figure: 1 base, 2 control box, 3 side support plate, 4 upper support plate, 5 lower template, 6 positioning mechanism, 61 stroke guide column, 62 support seat, 63 guide sleeve, 7 actuator, 71 knife seat, 72 Cutter, 73 flat knives, 8 product positioning fixtures, 9 cylinders.
具体实施方式 detailed description
下面结合附图,对本实用新型具体实施方式进行详细的描述。 Below in conjunction with accompanying drawing, specific embodiment of the utility model is described in detail.
如图1-3所示的一种高效剪切、压合塑胶件装置,包括底座1、控制盒2、侧支撑板3、上支撑板4、下模板5、定位机构6、执行机构7、产品定位治具8和气缸9,其中所述底座1上设有控制盒2,所述控制盒2两侧设有侧支撑板3,所述侧支撑板3上设有上支撑板4,并通过上支撑板4连接;所述控制盒2中部设有下模板5,所述下模板5上还设有产品定位治具8;所述上支撑板4和下模板5之间设有定位机构6,所述定位机构6上还设有执行机构7;所述上支撑板4上设有气缸9,所述气缸9为液压气缸。所述气缸9与执行机构7相连接。 A high-efficiency shearing and pressing device for plastic parts as shown in Figure 1-3, including a base 1, a control box 2, a side support plate 3, an upper support plate 4, a lower template 5, a positioning mechanism 6, an actuator 7, Product positioning jig 8 and cylinder 9, wherein said base 1 is provided with control box 2, said control box 2 both sides are provided with side support plate 3, said side support plate 3 is provided with upper support plate 4, and Connected through the upper support plate 4; the middle part of the control box 2 is provided with a lower template 5, and the lower template 5 is also provided with a product positioning fixture 8; a positioning mechanism is provided between the upper support plate 4 and the lower template 5 6. The positioning mechanism 6 is also provided with an actuator 7; the upper support plate 4 is provided with a cylinder 9, and the cylinder 9 is a hydraulic cylinder. The cylinder 9 is connected with the actuator 7 .
进一步的,所述定位机构6包括一组行程导向柱61、支撑座62和导向套63,本实施例中,所述行程导向柱61为两个,每个行程导向柱61均设于上支撑板4和控制盒2之间;所述支撑座62两端设有导向套63,并通过导向套63和所述行程导向柱61相连接。所述执行机构7包括一组刀座71、切刀72和平口刀73,本实施例中,所述刀座71为两组,每组刀座71穿过支撑座62,并于所述气缸9相连接;所述刀座71上还设有一组切刀72和平口刀73。本实施例中,每组刀座71上分别设有两把切刀72和两把平口刀73。此外,所述控制盒2内设有可编程逻辑控制器PLC,所述可编程逻辑控制器PLC与所述定位机构6和执行机构7电性连接。所述产品定位治具8上设有感应器,所述感应器与所述可编程逻辑控制器PLC电性连接。 Further, the positioning mechanism 6 includes a group of travel guide columns 61, a support seat 62 and a guide sleeve 63. In this embodiment, there are two travel guide columns 61, and each travel guide column 61 is set on the upper support Between the board 4 and the control box 2; the two ends of the support seat 62 are provided with guide sleeves 63, and are connected with the travel guide column 61 through the guide sleeves 63. The actuator 7 includes a group of knife seats 71, cutters 72 and flat cutters 73. In this embodiment, the knife seats 71 are divided into two groups, and each group of knife seats 71 passes through the support seat 62 and is connected to the cylinder. 9 are connected; a group of cutting knives 72 and flat knives 73 are also provided on the knife seat 71 . In this embodiment, two cutting knives 72 and two flat knives 73 are respectively provided on each set of knife seats 71 . In addition, the control box 2 is provided with a programmable logic controller PLC, and the programmable logic controller PLC is electrically connected with the positioning mechanism 6 and the actuator 7 . The product positioning jig 8 is provided with an inductor, and the inductor is electrically connected to the programmable logic controller PLC.
工作时,基于以上的结构基础,人工或者机械手将需要装配的产品放入产品定位治具8上,产品定位治具8上的感应器感受到产品定位治具8已放入产品,并将信号传给可编程逻辑控制器PLC。可编程逻辑控制器PLC控制液压气缸9工作,气缸9驱动定位机构6和执行机构7发生动作。其中,行程导向柱61上的导向套63带动支撑座62和穿过支撑座62上的执行机构7沿着行程导向柱61向下运行到产品上方。进一步向下,刀座71上的切刀72将产品的多余边角切除,平口刀73则将产品在产品定位治具8进行压合。随后气缸9驱动定位机构6带动执行机构7沿着行程导向柱61向上远离产品,再次重复上述的剪切和压合的过程多次。完成剪切和压合后,通过人工或者机械手将成品取出,检查最终效果。 When working, based on the above structural basis, the product to be assembled is manually or mechanically placed on the product positioning jig 8, and the sensor on the product positioning jig 8 feels that the product positioning jig 8 has been placed in the product, and sends a signal Passed to the programmable logic controller PLC. The programmable logic controller PLC controls the hydraulic cylinder 9 to work, and the cylinder 9 drives the positioning mechanism 6 and the actuator 7 to take action. Wherein, the guide sleeve 63 on the stroke guide column 61 drives the support base 62 and the actuator 7 passing through the support base 62 to move down along the stroke guide column 61 to the top of the product. Further down, the cutting knife 72 on the knife seat 71 cuts off the excess corners of the product, and the flat knife 73 presses the product on the product positioning jig 8 . Then the cylinder 9 drives the positioning mechanism 6 to drive the actuator 7 to move away from the product upwards along the travel guide column 61, and repeat the above-mentioned shearing and pressing process several times. After the cutting and pressing are completed, the finished product is taken out manually or by a robot to check the final effect.
以上所述仅是本实用新型的优选实施方式,应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,还可以做出若干改进,这些改进也应视为本实用新型的保护范围。 The above is only a preferred embodiment of the utility model, it should be pointed out that for those of ordinary skill in the art, without departing from the principle of the utility model, some improvements can also be made, and these improvements should also be considered It is the protection scope of the utility model.
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| CN201520743001.5U CN204976724U (en) | 2015-09-24 | 2015-09-24 | High -efficient shearing, pressfitting plastic part device |
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| CN201520743001.5U CN204976724U (en) | 2015-09-24 | 2015-09-24 | High -efficient shearing, pressfitting plastic part device |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182751A (en) * | 2016-08-30 | 2016-12-07 | 东江塑胶制品(苏州)有限公司 | A kind of automatic cutting button cap silica gel stitching integrated machine |
| CN110871471A (en) * | 2018-08-29 | 2020-03-10 | 重庆鸿智亿达电子科技有限公司 | Notebook accessory cutting is with blank module guider |
-
2015
- 2015-09-24 CN CN201520743001.5U patent/CN204976724U/en not_active Expired - Lifetime
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106182751A (en) * | 2016-08-30 | 2016-12-07 | 东江塑胶制品(苏州)有限公司 | A kind of automatic cutting button cap silica gel stitching integrated machine |
| CN110871471A (en) * | 2018-08-29 | 2020-03-10 | 重庆鸿智亿达电子科技有限公司 | Notebook accessory cutting is with blank module guider |
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