CN204976477U - Automatic spanner is curved dual -purpose joint directly - Google Patents
Automatic spanner is curved dual -purpose joint directly Download PDFInfo
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- CN204976477U CN204976477U CN201520440999.1U CN201520440999U CN204976477U CN 204976477 U CN204976477 U CN 204976477U CN 201520440999 U CN201520440999 U CN 201520440999U CN 204976477 U CN204976477 U CN 204976477U
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Abstract
本实用新型公开了一种自动扳手直弯两用接头,包括固定壳体和旋紧套管,固定壳体上有开口,内装配有中间轴,中间轴下方设有联结锥齿轮,中间轴两侧与联结锥齿轮啮合有中间锥齿轮和传动锥齿轮,中间锥齿轮非齿轮端通过轴承与固定壳体内壁相连,传动锥齿轮非齿轮端前部与旋紧套管固定,传动锥齿轮非齿轮端中部通过轴承连接有回转壳体,回转壳体包覆固定壳体并通过中间轴与固定壳体滑动连接,回转壳体通过其左端的定位弹珠与固定壳体卡接。本实用新型采用齿轮传动和可转动的旋紧套管,实现了自动扳手在两个方向上的使用,减轻了工人在旋紧方向向上的螺栓联结时的劳动强度,为机械安装提供了便捷。
The utility model discloses a straight-bending dual-purpose joint of an automatic wrench, which comprises a fixed shell and a tightening sleeve. The fixed shell has an opening, and an intermediate shaft is installed inside. The side meshes with the connecting bevel gear with an intermediate bevel gear and a transmission bevel gear. The non-gear end of the intermediate bevel gear is connected to the inner wall of the fixed housing through a bearing. The front part of the non-gear end of the transmission bevel gear is fixed with the tightening sleeve. The middle part of the end is connected with a rotary housing through a bearing. The rotary housing covers the fixed housing and is slidably connected with the fixed housing through an intermediate shaft. The utility model adopts the gear transmission and the rotatable tightening sleeve, realizes the use of the automatic wrench in two directions, reduces the labor intensity of the workers when the bolt is connected in the upward tightening direction, and provides convenience for mechanical installation.
Description
技术领域 technical field
本实用新型属于机械安装工具技术领域,具体涉及一种自动扳手直弯两用接头。 The utility model belongs to the technical field of mechanical installation tools, in particular to an automatic wrench straight-bending dual-purpose joint.
背景技术 Background technique
目前,随着科学技术的进步和机械工业的发展,在众多机械及电器设备的装配过程越来越趋近于自动化或半自动化,其中电动或者是气动自动扳手的使用很大程度上减轻了操作工人的劳动强度,得到了广泛应用。但目前的自动扳手的伸出轴多为与枪身在一条直线上,这样自动扳手只能朝正前方施加进给力。在机器电器设备安装装配线上,势必有部分螺栓或者螺钉是从下向上旋紧的,需要自动扳手方向向上使用,如果安装操作空间足够大是没有问题的。对于机器较低位置或底部的螺栓或螺钉安装,由于不能将被安装机器抬至较高的位置,这时,由于安装空间有限,给操作者造成较大困难,致使劳动强度大,容易疲劳。 At present, with the advancement of science and technology and the development of the machinery industry, the assembly process of many mechanical and electrical equipment is becoming more and more automated or semi-automated, and the use of electric or pneumatic automatic wrenches greatly reduces the operation. The labor intensity of workers has been widely used. But the extension axis of present automatic wrench is mostly on a straight line with the gun body, so that automatic wrench can only apply feed force towards the front like this. On the installation and assembly line of machinery and electrical equipment, some bolts or screws must be tightened from bottom to top, and automatic wrenches need to be used upwards. If the installation and operation space is large enough, there is no problem. For the bolt or screw installation at the lower position or bottom of the machine, since the installed machine cannot be lifted to a higher position, at this time, due to the limited installation space, it will cause great difficulties for the operator, resulting in high labor intensity and easy fatigue.
实用新型内容 Utility model content
为了方便使用自动扳手安装多种旋紧方向的螺栓或螺钉,本实用新型提供了一种自动扳手直弯两用接头,使自动扳手可以在相互垂直的两个方向施加进给力。 In order to use the automatic wrench to install bolts or screws with various tightening directions conveniently, the utility model provides a dual-purpose straight and bent joint of the automatic wrench, so that the automatic wrench can apply feeding force in two directions perpendicular to each other.
为实现上述目的,本实用新型采取的技术方案如下: In order to achieve the above object, the technical scheme that the utility model takes is as follows:
一种自动扳手直弯两用接头,包括固定壳体和旋紧套管,旋紧套管的头部是内六角形,其中:所述固定壳体下部为筒状,上部为空心球状,从球状顶部至右侧有开口,过球心装配有中间轴,所述中间轴为水平设置,中间轴下方沿固定壳体的中轴线设有联结锥齿轮,联结锥齿轮下部的非齿轮端为外六角形,中间轴左、右两侧与联结锥齿轮啮合有中间锥齿轮和传动锥齿轮,所述中间锥齿轮及传动锥齿轮的中心线均与中心轴的中心线垂直,中间锥齿轮左端的非齿轮端通过轴承与固定壳体内壁相连,传动锥齿轮的非齿轮端为阶梯轴,所述阶梯轴包括前端轴和中部轴,前端轴与旋紧套管固定连接,设有回转壳体,回转壳体包覆固定壳体并通过中间轴与固定壳体滑动连接,所述回转壳体包括回转壳体尾盖和传动连接套,传动连接套通过轴承与中部轴连接,回转壳体尾盖包覆开口,回转壳体尾盖左端通过定位弹珠与固定壳体卡接,固定壳体上设有与定位弹珠配合的凹槽。 An automatic wrench straight-bend dual-purpose joint, including a fixed shell and a tightening sleeve, the head of the tightening sleeve is hexagonal, wherein: the lower part of the fixed shell is cylindrical, and the upper part is hollow spherical. There is an opening from the spherical top to the right side, and an intermediate shaft is installed through the center of the sphere. Hexagonal, the left and right sides of the intermediate shaft mesh with the connecting bevel gear with an intermediate bevel gear and a transmission bevel gear. The center lines of the intermediate bevel gear and the transmission bevel gear are both perpendicular to the center line of the central shaft. The non-gear end is connected to the inner wall of the fixed housing through bearings, and the non-gear end of the transmission bevel gear is a stepped shaft. The stepped shaft includes a front shaft and a middle shaft, and the front shaft is fixedly connected with the tightening sleeve. The rotary shell covers the fixed shell and is slidingly connected with the fixed shell through the intermediate shaft. The rotary shell includes the rotary shell tail cover and the transmission connection sleeve. The transmission connection sleeve is connected with the middle shaft through the bearing, and the rotary housing tail cover Covering the opening, the left end of the tail cover of the revolving housing is clamped with the fixed housing through the positioning marble, and the fixed housing is provided with a groove that cooperates with the positioning marble.
优选地,所述联结锥齿轮的分锥角为45度,其前锥面的齿根圆直径大于中间轴的直径。 Preferably, the sub-cone angle of the connecting bevel gear is 45 degrees, and the diameter of the dedendum circle of the front cone surface is larger than the diameter of the intermediate shaft.
优选地,所述中间锥齿轮的分锥角为45度,与联结锥齿轮的轴交角为90度,其前锥面的齿根圆直径大于中间轴的直径。 Preferably, the sub-cone angle of the intermediate bevel gear is 45 degrees, the intersecting angle with the shaft of the connecting bevel gear is 90 degrees, and the diameter of the dedendum circle of the front bevel surface is larger than the diameter of the intermediate shaft.
优选地,所述传动锥齿轮的分锥角为45度,与联结锥齿轮的轴交角为90度,其前锥面的齿根圆直径大于中间轴的直径。 Preferably, the sub-cone angle of the transmission bevel gear is 45 degrees, the intersecting angle with the shaft of the coupling bevel gear is 90 degrees, and the diameter of the dedendum circle of the front bevel surface is larger than the diameter of the intermediate shaft.
优选地,所述传动连接套为筒状,右端与旋紧套管尾部相接。 Preferably, the transmission connection sleeve is cylindrical, and the right end is connected to the tail of the tightening sleeve.
优选地,所述传动连接套与中部轴之间的轴承为滚针轴承。 Preferably, the bearing between the transmission connection sleeve and the middle shaft is a needle bearing.
优选地,所述开口的宽为传动连接套的直径。 Preferably, the width of the opening is the diameter of the transmission connection sleeve.
进一步,所述开口的形状为传动连接套在固定壳体球状表面从右侧至顶部转动90度的轨迹形状。 Further, the shape of the opening is the track shape of the transmission connecting sleeve turning 90 degrees from the right side to the top on the spherical surface of the fixed housing.
优选地,所述定位弹珠为弹珠螺丝。 Preferably, the positioning pinballs are pinball screws.
本实用新型的有益效果: The beneficial effects of the utility model:
本实用新型所述的直弯两用接头通过齿轮传动实现了可转动的旋紧套管,进而使自动扳手可以在互相垂直的两个方向使用,尤其解决了工人在旋紧方向向上的螺栓联结时劳动强度大的问题。同时,本实用新型所述的旋紧套管可根据安装需要进行更换,使得本实用新型所述的自动扳手直弯两用接头使用范围更广泛,为机械安装提供了便捷。 The straight and curved dual-purpose joint described in the utility model realizes the rotatable tightening of the casing through gear transmission, and then enables the automatic wrench to be used in two directions perpendicular to each other, especially solving the bolt connection of the worker in the upward tightening direction time-consuming labor-intensive problems. At the same time, the tightening sleeve described in the utility model can be replaced according to installation needs, so that the application range of the automatic wrench straight-bend dual-purpose joint described in the utility model is wider, and it provides convenience for mechanical installation.
附图说明 Description of drawings
图1是本实用新型所述自动扳手直弯两用接头的构造示意图; Fig. 1 is a schematic diagram of the structure of the automatic wrench straight-bend dual-purpose joint described in the utility model;
图2是本实用新型所述自动扳手直弯两用接头旋转90度的示意图。 Fig. 2 is a schematic diagram of a 90-degree rotation of the straight-bend dual-purpose joint of the automatic wrench described in the present invention.
具体实施方式 detailed description
如图1所示,一种自动扳手直弯两用接头,设有固定壳体2,其下部为筒状,上部为空心球状,并从球状顶部至右侧有开口10,过球心设有中间轴17,所述中间轴17水平且垂直于横向方向,中间轴17下方沿固定壳体2的中轴线设有联结锥齿轮3,联结锥齿轮3下部的非齿轮端为外六角形,中间轴17的左、右两侧与联结锥齿轮3啮合有中间锥齿轮15和传动锥齿轮11,中间锥齿轮15左边的非齿轮端通过轴承16与固定壳体2内壁相连,传动锥齿轮11非齿轮端为阶梯轴,所述阶梯轴包括前端轴6和中部轴7,前端轴6通过紧定螺钉4固定有旋紧套管5,旋紧套管5的端部是内六角形,中部轴7在开口10处通过轴承8连接有回转壳体9,回转壳体9包覆固定壳体2并通过中间轴17与固定壳体2滑动连接,回转壳体9包括回转壳体尾盖12和传动连接套13,传动连接套13为回转壳体9与轴承8的连接处部位,回转壳体尾盖12包覆开口10,回转壳体尾盖10左端通过定位弹珠13与固定壳体2卡接,固定壳体2上设有与定位弹珠14配合的凹槽。在使用自动扳手直弯两用接头时,先将联结锥齿轮3的非齿轮端的外六角螺栓头部分插入自动扳手1的伸出轴的内六角槽内,再将固定壳体2的下部通过紧定螺钉18与自动扳手1伸出轴的轴套19固定,然后再进行安装工作。 As shown in Figure 1, an automatic wrench straight-bending dual-purpose joint is provided with a fixed housing 2, the lower part of which is cylindrical, the upper part is hollow spherical, and there is an opening 10 from the top of the spherical shape to the right side. Intermediate shaft 17, said intermediate shaft 17 is horizontal and perpendicular to the transverse direction, below the intermediate shaft 17 is provided with a connecting bevel gear 3 along the central axis of the fixed housing 2, the non-gear end of the lower part of the connecting bevel gear 3 is an outer hexagon, and the middle The left and right sides of shaft 17 are meshed with connecting bevel gear 3 with intermediate bevel gear 15 and transmission bevel gear 11. The gear end is a stepped shaft. The stepped shaft includes a front shaft 6 and a middle shaft 7. The front shaft 6 is fixed with a tightening sleeve 5 through a set screw 4. The end of the tightening sleeve 5 is an inner hexagon, and the middle shaft 7 At the opening 10, a rotary housing 9 is connected through a bearing 8. The rotary housing 9 covers the fixed housing 2 and is slidably connected with the fixed housing 2 through an intermediate shaft 17. The rotary housing 9 includes a rotary housing tail cover 12 and The transmission connection sleeve 13, the transmission connection sleeve 13 is the connection part between the rotary housing 9 and the bearing 8, the rotary housing tail cover 12 covers the opening 10, and the left end of the rotary housing tail cover 10 passes through the positioning marble 13 and the fixed housing 2 Clamping, the fixed housing 2 is provided with a groove that cooperates with the positioning marble 14 . When using the automatic wrench straight-bending dual-purpose joint, first insert the outer hexagonal bolt head part of the non-gear end of the bevel gear 3 into the inner hexagonal groove of the extension shaft of the automatic wrench 1, and then pass the lower part of the fixed shell 2 through the tight Set screw 18 is fixed with the axle sleeve 19 that automatic wrench 1 stretches out axle, then carries out installation work.
其中为了使与联结锥齿轮3啮合的传动锥齿轮11在旋转90度后,仍可啮合于中间锥齿轮15,从而继续与联结锥齿轮3联动,故选择联结锥齿轮3的分锥角为45度,其前锥面的齿根圆直径大于中间轴17的直径;中间锥齿轮15的分锥角为45度,与联结锥齿轮3的轴交角为90度,其前锥面的齿根圆直径大于中间轴17的直径;传动锥齿轮11的分锥角为45度,与联结锥齿轮3的轴交角为90度,其前锥面的齿根圆直径大于中间轴17的直径。回转壳体9连接有传动锥齿轮11及旋紧套筒5,并带着它们一起转动,为了保证连接和转动的稳定,传动连接套13为筒状,传动连接套13与中部轴7之间的轴承8采用滚针轴承,传动连接套13右端与旋紧套筒5尾部相接。为了保证回转壳体9实现转动,固定壳体2上的开口10宽为回转壳体9的传动连接套13直径,形状为传动连接套13在固定壳体2球状表面从右侧至顶部转动90度的轨迹形状,其尺寸公差选择间隙配合公差。回转壳体尾盖12包覆开口10,其尺寸比开口10大,以确保锥齿轮转动时开口10处的安全,回转壳体尾盖12的左端至少需比开口左端多出安装定位弹珠14的尺寸,同时回转壳体尾盖12也需保证其绕中间轴17转动90度,不会与固定壳体2的下部发生干涉。考虑到定位弹珠14的紧固和荷重,定位弹珠14选用弹珠螺丝。固定壳体2的左侧球状表面设有两个配合弹珠螺丝的凹槽,以实现回转壳体尾盖12与固定壳体2的卡接,进而保证回转壳体9、传动锥齿轮11、旋紧套管5转动90度的定位。 Among them, in order to make the driving bevel gear 11 meshed with the connecting bevel gear 3 rotate 90 degrees, it can still mesh with the intermediate bevel gear 15, thereby continuing to link with the connecting bevel gear 3, so the partial cone angle of the connecting bevel gear 3 is selected to be 45 degree, the diameter of the dedendum circle of the front cone surface is greater than the diameter of the intermediate shaft 17; the sub-cone angle of the intermediate bevel gear 15 is 45 degrees, and the angle of intersection with the axis of the connecting bevel gear 3 is 90 degrees, the dedendum circle of the front cone surface The diameter is greater than the diameter of the intermediate shaft 17; the sub-cone angle of the transmission bevel gear 11 is 45 degrees, and the shaft angle with the connecting bevel gear 3 is 90 degrees, and the diameter of the dedendum circle of the front cone surface is greater than the diameter of the intermediate shaft 17. The rotary housing 9 is connected with the transmission bevel gear 11 and the tightening sleeve 5, and rotates with them. In order to ensure the stability of the connection and rotation, the transmission connection sleeve 13 is cylindrical, and the transmission connection sleeve 13 and the middle shaft 7 The bearing 8 adopts a needle roller bearing, and the right end of the transmission connecting sleeve 13 is connected with the tightening sleeve 5 afterbody. In order to ensure the rotation of the rotary housing 9, the opening 10 on the fixed housing 2 is as wide as the diameter of the transmission connection sleeve 13 of the rotary housing 9, and the shape is such that the transmission connection sleeve 13 rotates 90 degrees from the right side to the top of the spherical surface of the fixed housing 2. Degree of track shape, its dimension tolerance select clearance fit tolerance. The tail cover 12 of the rotary housing covers the opening 10, and its size is larger than that of the opening 10 to ensure the safety of the opening 10 when the bevel gear rotates. At the same time, the tail cover 12 of the rotary housing also needs to ensure that it rotates 90 degrees around the intermediate shaft 17, so as not to interfere with the lower part of the fixed housing 2. Considering the fastening and load of the positioning pinball 14, the positioning pinball 14 selects pinball screws for use. The spherical surface on the left side of the fixed housing 2 is provided with two grooves matching pinball screws, so as to realize the clamping connection between the tail cover 12 of the rotary housing and the fixed housing 2, thereby ensuring that the rotary housing 9, the transmission bevel gear 11, Tighten the positioning of sleeve pipe 5 and rotate 90 degrees.
使用时,当安装需要施加由下向上的旋紧时,如图1所示,自动扳手1的伸出轴与联结锥齿轮3联动,传动锥齿轮11与联结锥齿轮3啮合,实现传动锥齿轮11的转动方向与联结锥齿轮3成90度,与传动锥齿轮11非齿轮端固定的旋紧套管5,用来套在需要被旋紧的螺栓头部实施旋紧,起到扳手作用。此时,回转壳体尾盖12盖住开口10。当需要沿着自动扳手1输出方向一致时,扳动旋紧套管5即可带着回转壳体8及传动锥齿轮9一同转动90度,如图2所示,这时,传动锥齿轮11会脱离与联结锥齿轮3的啮合,转而与中间锥齿轮15啮合,同样把自动扳手1旋转运动和动力传到了旋紧套管5上,进而通过旋紧套管5实现扳手作用。此时,回转壳体尾盖12转至左侧,虽然此时开口10上无覆盖设置,但此状态下使用自动扳手时,工人并不需要紧握右侧,故开口10并不构成危险。只是这时的旋紧套管5的旋转方向与自动扳手1的伸出轴输出的方向相反,旋紧方向可通过自动扳手本身的开关再进行调整。联结锥齿轮3的非齿轮端可根据自动扳手1的伸出轴的尺寸进行更换,旋紧套管5也可根据所要旋紧的螺栓或螺钉的尺寸进行更换,从而使本实用新型的直弯两用接头的适用性更高。 When in use, when the installation needs to be tightened from bottom to top, as shown in Figure 1, the extension shaft of the automatic wrench 1 is linked with the coupling bevel gear 3, and the transmission bevel gear 11 meshes with the coupling bevel gear 3 to realize the transmission of the bevel gear. The direction of rotation of 11 becomes 90 degrees with the connecting bevel gear 3, and the tightening sleeve 5 fixed with the non-gear end of the transmission bevel gear 11 is used to be enclosed within the bolt head that needs to be tightened and tightened, playing the role of a wrench. At this time, the tail cover 12 of the rotary housing covers the opening 10 . When the output direction of the automatic wrench 1 needs to be consistent, the tightening sleeve 5 can be rotated 90 degrees with the rotary housing 8 and the transmission bevel gear 9, as shown in Figure 2. At this time, the transmission bevel gear 11 Will break away from the meshing with the connecting bevel gear 3, and then mesh with the intermediate bevel gear 15, and the automatic wrench 1 rotation and power are transmitted to the tightening sleeve 5, and then the wrench effect is realized by tightening the sleeve 5. Now, the rotary housing tail cover 12 turns to the left side, although there is no covering setting on the opening 10 now, when using the automatic wrench in this state, the worker does not need to hold the right side tightly, so the opening 10 does not constitute danger. Only the direction of rotation of the tightening sleeve 5 at this moment is opposite to the output direction of the extension shaft of the automatic wrench 1, and the tightening direction can be adjusted by the switch of the automatic wrench itself. The non-gear end of the connecting bevel gear 3 can be replaced according to the size of the extended shaft of the automatic wrench 1, and the tightening sleeve 5 can also be replaced according to the size of the bolt or screw to be tightened, so that the straight and curved The applicability of dual-purpose joints is higher.
Claims (9)
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520440999.1U CN204976477U (en) | 2015-06-25 | 2015-06-25 | Automatic spanner is curved dual -purpose joint directly |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520440999.1U CN204976477U (en) | 2015-06-25 | 2015-06-25 | Automatic spanner is curved dual -purpose joint directly |
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| CN204976477U true CN204976477U (en) | 2016-01-20 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106737344A (en) * | 2017-02-21 | 2017-05-31 | 国网山东省电力公司邹城市供电公司 | Screw bolt dismantling device and its application method |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106737344A (en) * | 2017-02-21 | 2017-05-31 | 国网山东省电力公司邹城市供电公司 | Screw bolt dismantling device and its application method |
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