CN204975845U - Ram cantilever crane group of set -top portion by force to frock - Google Patents

Ram cantilever crane group of set -top portion by force to frock Download PDF

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Publication number
CN204975845U
CN204975845U CN201520666067.9U CN201520666067U CN204975845U CN 204975845 U CN204975845 U CN 204975845U CN 201520666067 U CN201520666067 U CN 201520666067U CN 204975845 U CN204975845 U CN 204975845U
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underframe
spacing post
vertical spacing
crossbeam
frock
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刘志彬
海明齐
杨永春
朱建国
韩辉
齐今
李之昀
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CRRC Shijiazhuang Co Ltd
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CSR Shijiazhuang Rolling Stock Co Ltd
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Abstract

本实用新型公开了一种强夯机顶部臂架组对工装,包括底架、沿着底架长度方向均布的至少两根横梁和竖向固定安装在底架上的一列竖向限位柱,竖向限位柱位于横梁同一侧,所述横梁的长度方向与底架的宽度方向一致、且在底架定面上居中安装,所述横梁的长度从底架左端向右端递增,竖向限位柱的数量与横梁的数量相等;根据强夯机顶部臂架的弦杆和腹杆位置,安装在底架上的横梁和竖向限位柱与挂钩形成定位空间,安装完成三根弦杆后即可焊接腹杆,腹杆端部位置利用横梁和竖向限位柱定位,只需测量相对角度后焊接即可,能够有效保证顶部臂架直线度和整体组装对角线,组对成的顶部臂标准化程度高,能够互换,提高作业效率,避免报废。

The utility model discloses a pairing tool for the top arm frame of a dynamic tamping machine, which comprises a bottom frame, at least two beams uniformly distributed along the length direction of the bottom frame, and a row of vertical limit columns vertically and fixedly installed on the bottom frame , the vertical limit column is located on the same side of the crossbeam, the length direction of the crossbeam is consistent with the width direction of the underframe, and is installed in the center on the fixed surface of the underframe, the length of the crossbeam increases from the left end to the right end of the underframe, and the vertical The number of limit columns is equal to the number of beams; according to the positions of the chords and webs of the top boom of the dynamic compaction machine, the beams and vertical limit columns installed on the bottom frame form a positioning space with the hooks, and the installation of three chords is completed After that, the web can be welded. The end of the web is positioned by the beam and the vertical limit column. It only needs to measure the relative angle before welding, which can effectively ensure the straightness of the top boom and the overall assembly diagonal, and form a pair The top arm has a high degree of standardization and can be interchanged to improve work efficiency and avoid scrapping.

Description

强夯机顶部臂架组对工装The jib assembly tooling on the top of the dynamic compaction machine

技术领域 technical field

本实用新型涉及一种强夯机顶部臂架焊接技术领域,油气涉及一种强夯机顶部臂架组对工装。 The utility model relates to the technical field of welding the top arm frame of a dynamic ramming machine, and relates to a pairing tool for the top arm frame of a dynamic ramming machine.

背景技术 Background technique

随着工业工程大型化和巨型化的发展,在装备制造、工程安装方面,对起重机允许起重质量要求逐步提高,起重机或者强夯机均利用动臂作为支撑结构,但是,随着起重质量的提高,对动臂强度要求也越来越高,动臂自身重量也逐步提高,在一定程度上限制起重机或者强夯机起重质量的提高,为此,一些大型化的起重机和强夯机均开始采用钢桁架式动臂结构,一方面,钢桁架结构在能够满足支撑强度的前提下,自身质量大大下降,另外一方面,钢桁架分段设置,可以根据不同起重物进行长度调整,扩大起重机的适用范围,满足装备制造和工程安装方面大型化和巨型化作业的要求。 With the development of large-scale and gigantic industrial projects, in terms of equipment manufacturing and engineering installation, the requirements for the allowable lifting quality of cranes are gradually increasing. Cranes or dynamic compactors use the boom as a supporting structure. However, with the lifting quality With the improvement of boom strength, the requirements for the strength of the boom are getting higher and higher, and the weight of the boom itself is also gradually increasing, which limits the improvement of the lifting quality of cranes or dynamic compaction machines to a certain extent. For this reason, some large-scale cranes and dynamic compaction machines Both began to adopt the steel truss boom structure. On the one hand, the quality of the steel truss structure is greatly reduced under the premise of meeting the supporting strength. On the other hand, the steel truss is set in sections, and the length can be adjusted according to different lifting objects. Expand the scope of application of the crane to meet the requirements of large-scale and giant operations in equipment manufacturing and engineering installation.

一般的钢桁架式动臂的顶部臂架包括四根围成四棱台形状的弦杆和固定焊接在四根弦杆之间的腹杆,在具体安装过程中,目前基本上采用人工组对的方式进行焊接,此种方式在制作当中存在臂架直线度超差、整体组装对角线超差、角度不正确、组偏,不能互换,生产效率低,对工人技能要求高等缺点,并且影响连接头的组对严重时导致报废,造成原材料浪费。 The top jib of a general steel truss boom consists of four chords in the shape of a square truss and a web fixedly welded between the four chords. In the specific installation process, manual assembly is basically used at present. In this way, there are disadvantages such as out-of-tolerance boom straightness, out-of-tolerance overall assembly diagonal, incorrect angle, assembly deviation, non-interchangeability, low production efficiency, and high skill requirements for workers during production. If the pairing of the connecting head is seriously affected, it will be scrapped, resulting in waste of raw materials.

实用新型内容 Utility model content

本实用新型所要解决的技术问题是提供一种强夯机顶部臂架组对工装,根据强夯机顶部臂架的弦杆和腹杆位置,安装在底架上的横梁和竖向限位柱与挂钩形成定位空间,位于下部的两根弦杆通过竖向限位柱和横梁定位,横梁两端设置限位槽,下部的两根弦杆直接放入限位槽内即可定位,下部两根弦杆的两端与位于底架两端的两根横梁对齐即可,位于上部的一个弦杆利用安装在竖向限位柱顶端的挂钩定位安装,安装完成三根弦杆后即可焊接腹杆,腹杆端部位置利用横梁和竖向限位柱定位,只需测量相对角度后焊接即可,能够有效保证顶部臂架直线度和整体组装对角线,组对成的顶部臂标准化程度高,能够互换,提高作业效率,避免报废。 The technical problem to be solved by the utility model is to provide a pairing tooling for the top arm frame of the dynamic ramming machine. The positioning space is formed with the hook. The two chords at the lower part are positioned through the vertical limit column and the beam. Limiting grooves are set at both ends of the beam. The two lower chords can be positioned directly in the limit groove. The two ends of the first chord are aligned with the two beams at both ends of the chassis. The upper chord is positioned and installed with the hook installed on the top of the vertical limit column. After the installation of the three chords, the web can be welded , The position of the end of the web bar is positioned by the beam and the vertical limit column. It only needs to measure the relative angle and then weld it. It can effectively ensure the straightness of the top arm frame and the overall assembly diagonal, and the paired top arm has a high degree of standardization. , can be interchanged, improve work efficiency and avoid scrapping.

为解决上述技术问题,本实用新型所采取的技术方案是:一种强夯机顶部臂架组对工装,包括底架、沿着底架长度方向均布的至少两根横梁和竖向固定安装在底架上的一列竖向限位柱,竖向限位柱位于横梁同一侧,所述横梁的长度方向与底架的宽度方向一致、且在底架定面上居中安装,所述横梁的长度从底架左端向右端递增,竖向限位柱的数量与横梁的数量相等。 In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a pairing tooling for the top arm frame of a dynamic tamping machine, including a bottom frame, at least two beams uniformly distributed along the length direction of the bottom frame, and a vertical fixed installation A row of vertical limit posts on the bottom frame, the vertical stop posts are located on the same side of the crossbeam, the length direction of the crossbeam is consistent with the width direction of the bottom frame, and is centered on the fixed surface of the bottom frame, the crossbeam The length increases from the left end to the right end of the underframe, and the number of vertical limit columns is equal to the number of crossbeams.

所述竖向限位柱的高度从底架左端向右端依次增加,所述竖向限位柱与底架纵向中心线之间的距离从左至右依次增大,所述竖向限位柱顶端安装用于支撑顶部臂架上弦管的挂钩。 The height of the vertical limiting column increases sequentially from the left end of the chassis to the right end, the distance between the vertical limiting column and the longitudinal centerline of the chassis increases sequentially from left to right, and the vertical limiting column The top mounts the hooks that support the chords on the top jib.

所述竖向限位柱顶端水平固定安装销轴,销轴的轴线与底架的长度方向相同,所述挂钩穿设在销轴一端,销轴另外一端借助于开口销固定,所述挂钩包括柄部和钩部,所述柄部穿射在销轴上的通孔内、且柄部的轴线与销轴的轴线垂直,柄部位于销轴两侧处均配套安装固定螺母。 The top of the vertical limiting column is horizontally fixed with a pin shaft, the axis of the pin shaft is the same as the length direction of the underframe, the hook is set on one end of the pin shaft, and the other end of the pin shaft is fixed by means of a cotter pin, and the hook includes The shank and the hook, the shank penetrates into the through hole on the pin shaft, and the axis of the shank is perpendicular to the axis of the pin shaft, and the shank is located on both sides of the pin shaft to be equipped with fixing nuts.

所述竖向限位柱为槽钢,槽钢下端与底架焊接,槽钢外立面与底架之间安装斜支撑。 The vertical limiting column is a channel steel, the lower end of the channel steel is welded to the underframe, and an oblique support is installed between the outer surface of the channel steel and the underframe.

所述横梁与竖向限位柱以及挂钩行程的半开式空间与强夯机顶部臂架半幅轮廓相同。 The semi-open space of the crossbeam, the vertical limit column and the hook stroke is the same as the half profile of the top boom of the dynamic compaction machine.

所述底架为由槽钢焊接成的矩形框架结构。 The underframe is a rectangular frame structure welded by channel steel.

采用上述技术方案所产生的有益效果在于:根据强夯机顶部臂架的弦杆和腹杆位置,安装在底架上的横梁和竖向限位柱与挂钩形成定位空间,位于下部的两根弦杆通过竖向限位柱和横梁定位,横梁两端设置限位槽,下部的两根弦杆直接放入限位槽内即可定位,下部两根弦杆的两端与位于底架两端的两根横梁对齐即可,位于上部的一个弦杆利用安装在竖向限位柱顶端的挂钩定位安装,安装完成三根弦杆后即可焊接腹杆,腹杆端部位置利用横梁和竖向限位柱定位,只需测量相对角度后焊接即可,能够有效保证顶部臂架直线度和整体组装对角线,组对成的顶部臂标准化程度高,能够互换,提高作业效率,避免报废。 The beneficial effect of adopting the above-mentioned technical solution is that: according to the position of the chord and the web of the top arm frame of the dynamic compaction machine, the beams installed on the bottom frame, the vertical limit columns and the hooks form a positioning space. The chord is positioned by the vertical limit column and the beam, and the two ends of the beam are provided with limit grooves, and the lower two chords can be positioned directly in the limit groove. The two beams at the end can be aligned, and the upper chord is positioned and installed with the hook installed on the top of the vertical limit column. After the three chords are installed, the web can be welded. The positioning of the limit column only needs to measure the relative angle and then weld it, which can effectively ensure the straightness of the top arm frame and the overall assembly diagonal line. The paired top arms are highly standardized and interchangeable, improving operating efficiency and avoiding scrapping .

附图说明 Description of drawings

图1是本实用新型主视图; Fig. 1 is a front view of the utility model;

图2是图1的左视图; Fig. 2 is the left view of Fig. 1;

图3是图1的俯视图; Fig. 3 is the top view of Fig. 1;

图4是挂钩安装部位放大图; Figure 4 is an enlarged view of the installation part of the hook;

图5是本实用新型使用状态示意图; Fig. 5 is a schematic diagram of the utility model in use;

在附图中:1、底架;2、横梁;3、竖向限位柱;4、销轴;5、挂钩;6、斜支撑;7、顶部臂架。 In the accompanying drawings: 1, underframe; 2, beam; 3, vertical limit column; 4, pin shaft; 5, hook; 6, oblique support; 7, top boom.

具体实施方式 detailed description

下面结合附图和具体实施方式对本实用新型作进一步详细的说明。 Below in conjunction with accompanying drawing and specific embodiment, the utility model is described in further detail.

本实用新型公开了一种如图1-3所示的强夯机顶部臂架组对工装,包括底架1、沿着底架1长度方向均布的至少两根横梁2和竖向固定安装在底架1上的一列竖向限位柱3,竖向限位柱3位于横梁2同一侧,所述横梁2的长度方向与底架1的宽度方向一致、且在底架1定面上居中安装,所述横梁2的长度从底架1左端向右端递增,竖向限位柱3的数量与横梁2的数量相等;所述竖向限位柱3的高度从底架1左端向右端依次增加,所述竖向限位柱3与底架1纵向中心线之间的距离从左至右依次增大,所述竖向限位柱3顶端安装用于支撑顶部臂架上弦管的挂钩5;所述竖向限位柱3顶端水平固定安装销轴4,销轴4的轴线与底架1的长度方向相同,所述挂钩5穿设在销轴4一端,销轴4另外一端借助于开口销固定,所述挂钩5包括柄部和钩部,所述柄部穿射在销轴4上的通孔内、且柄部的轴线与销轴4的轴线垂直,柄部位于销轴4两侧处均配套安装固定螺母(参见附图4);所述竖向限位柱3为槽钢,槽钢下端与底架1焊接,槽钢外立面与底架1之间安装斜支撑6;所述横梁2与竖向限位柱3以及挂钩5行程的半开式空间与强夯机顶部臂架半幅轮廓相同;所述底架1为由槽钢焊接成的矩形框架结构。 The utility model discloses a pairing tool for the top arm frame of a dynamic tamping machine as shown in Figures 1-3, comprising a bottom frame 1, at least two beams 2 uniformly distributed along the length direction of the bottom frame 1, and a vertical fixed installation A row of vertical limiting columns 3 on the chassis 1, the vertical limiting columns 3 are located on the same side of the crossbeam 2, the length direction of the crossbeam 2 is consistent with the width direction of the chassis 1, and is on the fixed surface of the chassis 1 Installed in the center, the length of the cross beam 2 increases from the left end of the chassis 1 to the right end, and the number of vertical limit columns 3 is equal to the number of cross beams 2; the height of the vertical limit columns 3 is from the left end of the chassis 1 to the right end Increase in turn, the distance between the vertical limit column 3 and the longitudinal centerline of the chassis 1 increases from left to right, and the top of the vertical limit column 3 is installed with a hook for supporting the upper chord of the top jib 5. The pin shaft 4 is fixed horizontally on the top of the vertical limiting column 3, the axis of the pin shaft 4 is in the same direction as the length of the chassis 1, the hook 5 is set on one end of the pin shaft 4, and the other end of the pin shaft 4 is Fixed to the cotter pin, the hook 5 includes a handle and a hook, the handle is shot through the through hole on the pin shaft 4, and the axis of the handle is perpendicular to the axis of the pin shaft 4, and the handle is located on the pin shaft 4 Both sides are equipped with fixing nuts (see attached drawing 4); the vertical limit column 3 is a channel steel, the lower end of the channel steel is welded to the bottom frame 1, and a diagonal is installed between the channel steel facade and the bottom frame 1. Support 6; the semi-open space of the crossbeam 2, the vertical limit column 3 and the hook 5 travel is the same as the half profile of the top arm frame of the dynamic compaction machine; the bottom frame 1 is a rectangular frame structure welded by channel steel.

在具体应用过程中,首先根据强夯机顶部臂架的弦杆和腹杆位置(参见附图5),安装在底架上的横梁和竖向限位柱与挂钩形成定位空间,位于下部的两根弦杆通过竖向限位柱和横梁定位,横梁两端设置限位槽,下部的两根弦杆直接放入限位槽内即可定位,下部两根弦杆的两端与位于底架两端的两根横梁对齐即可,位于上部的一个弦杆利用安装在竖向限位柱顶端的挂钩定位安装,安装完成三根弦杆后即可焊接腹杆,腹杆端部位置利用横梁和竖向限位柱定位,只需测量相对角度后焊接即可,能够有效保证顶部臂架直线度和整体组装对角线,组对成的顶部臂标准化程度高,能够互换,提高作业效率,避免报废。 In the specific application process, firstly, according to the position of the chord and the web of the top boom of the dynamic compaction machine (see Figure 5), the beam installed on the bottom frame and the vertical limit column and the hook form a positioning space. The two chords are positioned through the vertical limit column and the beam. Limit slots are set at both ends of the beam. The lower two chords can be positioned directly in the limit slots. The two beams at both ends of the frame can be aligned. The upper chord is positioned and installed with the hook installed on the top of the vertical limit column. After the three chords are installed, the web can be welded. The positioning of the vertical limit column only needs to measure the relative angle and then weld, which can effectively ensure the straightness of the top arm frame and the overall assembly diagonal line. The paired top arms have a high degree of standardization and can be interchanged to improve operating efficiency. Avoid scrapping.

Claims (6)

1. a dynamic compaction machinery top jib group is to frock, it is characterized in that: comprise underframe (1), the at least two piece crossbeams (2) uniform along underframe (1) length direction and the row vertical spacing post (3) be vertically fixedly mounted on underframe (1), vertical spacing post (3) is positioned at crossbeam (2) the same side, the length direction of described crossbeam (2) is consistent with the width of underframe (1), and determine face is installed between two parties at underframe (1), the length of described crossbeam (2) increases progressively from underframe (1) left end to right-hand member, the quantity of vertical spacing post (3) is equal with the quantity of crossbeam (2).
2. dynamic compaction machinery top according to claim 1 jib group is to frock, it is characterized in that: the height of described vertical spacing post (3) increases from underframe (1) left end successively to right-hand member, distance between described vertical spacing post (3) and underframe (1) longitudinal centre line increases from left to right successively, and described vertical spacing post (3) top is installed and is used for support, top jib and winds up the hook (5) of pipe.
3. dynamic compaction machinery top according to claim 2 jib group is to frock, it is characterized in that: described vertical spacing post (3) upper horizontal fixed installation bearing pin (4), the axis of bearing pin (4) is identical with the length direction of underframe (1), described hook (5) is located in bearing pin (4) one end, bearing pin (4) is fixed by means of split pin one end in addition, described hook (5) comprises shank and hook portion, described shank is worn in the through hole penetrated on bearing pin (4), and the axes normal of the axis of shank and bearing pin (4), shank is positioned at all supporting installation hold-down nut in bearing pin (4) both sides place.
4. dynamic compaction machinery top according to claim 3 jib group is to frock, it is characterized in that: described vertical spacing post (3) is channel-section steel, and channel-section steel lower end is welded with underframe (1), installs bearing diagonal (6) between channel-section steel alien invasion and underframe (1).
5. dynamic compaction machinery top according to claim 4 jib group is to frock, it is characterized in that: described crossbeam (2) and vertical spacing post (3) and to link up with the semi-open type space of (5) stroke identical with dynamic compaction machinery top jib half range profile.
6. dynamic compaction machinery top according to claim 5 jib group is to frock, it is characterized in that: described underframe (1) is the rectangular frame structure be welded into by channel-section steel.
CN201520666067.9U 2015-08-31 2015-08-31 Ram cantilever crane group of set -top portion by force to frock Expired - Lifetime CN204975845U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105033556A (en) * 2015-08-31 2015-11-11 南车石家庄车辆有限公司 Arm frame paired tool at top of dynamic compactor

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105033556A (en) * 2015-08-31 2015-11-11 南车石家庄车辆有限公司 Arm frame paired tool at top of dynamic compactor
CN105033556B (en) * 2015-08-31 2017-07-18 中车石家庄车辆有限公司 Arm support group is to frock at the top of dynamic compaction machinery

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Address after: 051430 Shijiazhuang Province, Luancheng City, Shijiazhuang province equipment Industrial Park, Yu Xiang street, No. 168

Patentee after: CRRC SHIJIAZHUANG Co.,Ltd.

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Granted publication date: 20160120