CN204974963U - Side cut pushes away tooth integration mould - Google Patents
Side cut pushes away tooth integration mould Download PDFInfo
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- CN204974963U CN204974963U CN201520386109.3U CN201520386109U CN204974963U CN 204974963 U CN204974963 U CN 204974963U CN 201520386109 U CN201520386109 U CN 201520386109U CN 204974963 U CN204974963 U CN 204974963U
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Abstract
本实用新型公开了一种切边推齿一体化模具,用于对汽车转向盘毛坯件的切边推齿一体成型,其包括下模及其上对待加工毛坯件进行端面支撑定位的支撑座,在该下模上方设置有可与之相向运动且相配合的上模,在该上模上固设有对所述待加工毛坯件圆周进行切边的切刀、及对所述待加工毛坯件中孔进行花键推齿的推刀,其中,在所述上模上设有与之相对运动且用于对待加工毛坯件进行压紧定位的压盘。该实用新型结构简单,操作使用方便,可实现在油压机上进行切边和推齿一体化成型,简化了传统加工工艺,降低了制作工艺成本,提高了生产效率。
The utility model discloses an integrated mold for trimming and pushing teeth, which is used for integrally forming the trimming and pushing teeth of automobile steering wheel blanks. An upper mold that can move relative to it and cooperate with it is arranged above the lower mold, and a cutting knife for trimming the circumference of the blank to be processed is fixed on the upper mold, and a cutting knife for trimming the circumference of the blank to be processed is fixed on the upper mold. A pushing knife with a spline pushing tooth in the middle hole, wherein a pressing plate which moves relative to it and is used for pressing and positioning the blank to be processed is arranged on the upper die. The utility model has the advantages of simple structure, convenient operation and use, and can realize the integrated molding of edge trimming and tooth pushing on the hydraulic press, which simplifies the traditional processing technology, reduces the cost of the manufacturing process, and improves the production efficiency.
Description
技术领域technical field
本实用新型涉及一种切边推齿一体化模具,具体涉及一种用于对汽车转向盘压铸毛坯件的料头切除、飞边清理和花键齿槽成型的切边推齿一体化模具。The utility model relates to an integrated mold for edge trimming and tooth pushing, in particular to an integrated mold for edge trimming and tooth pushing for die-casting blanks of automobile steering wheels, cleaning flashes and forming spline tooth grooves.
背景技术Background technique
目前汽车转向盘成型工艺主要为:压铸-切边-拉齿-打磨-包装发运,花键齿槽需单独采用拉齿的方式进行,需采用专用的拉床加工,从成本节约考虑,通过切边工艺后再进行拉齿工艺,加工相对复杂,因此,人们致力于将切边与拉齿工艺相结合形成切边拉齿一体结构。比如专利授权公告号CN200960536Y专利名称为一种用于制造金属拉链的自动推齿成型模具,其在上模和下模上分别设置有剪切配合的上切边刀、下切边刀,及剪切配合的上切齿刀、下切齿刀,结构简单,生产速度快,可批量生产。然而汽车转向盘切边拉齿工艺则不同,花键齿槽不能一次冲切到位,需要将推刀做成步进式的阶梯推刀,从而导致推刀行程非常长,长达150~200mm,仅仅依靠模具来实现压紧装置不能满足其冲切行程,这一技术难点有必要解决,才能实现在油压机上进行切边和推齿一体化成型,使得汽车转向盘成型工艺变更为:压铸-切边推齿-打磨-包装发运。At present, the forming process of automobile steering wheel mainly includes: die-casting-trimming-teeth pulling-grinding-packing and shipping. The broaching process is performed after the edge process, and the processing is relatively complicated. Therefore, people are committed to combining the edge trimming and broaching processes to form an integrated structure of edge trimming and broaching. For example, the patent authorization announcement number CN200960536Y patent name is a kind of automatic push tooth forming mold for manufacturing metal zippers, which are respectively provided with upper trimming knife, lower trimming knife and shearing fit on the upper mold and the lower mold. The matching upper gear cutter and lower gear cutter have simple structure, fast production speed and can be produced in batches. However, the trimming and tooth pulling process of the automobile steering wheel is different. The spline tooth groove cannot be punched in place at one time. Only relying on the mold to realize the pressing device cannot meet the punching stroke. This technical difficulty must be solved in order to realize the integrated molding of edge trimming and tooth pushing on the hydraulic press, so that the forming process of the automobile steering wheel is changed to: die casting-cutting Pushing tooth-grinding-packing and shipping.
发明内容Contents of the invention
针对上述现有技术中的不足之处,本实用新型旨在提供一种切边推齿一体化模具,其结构简单,操作使用方便,可实现在油压机上进行切边和推齿一体化成型,简化了传统加工工艺,降低了制作工艺成本,提高了生产效率。Aiming at the deficiencies in the above-mentioned prior art, the utility model aims to provide an integrated mold for edge trimming and tooth pushing. The traditional processing technology is simplified, the manufacturing process cost is reduced, and the production efficiency is improved.
为了实现上述目的,本实用新型的技术方案:一种切边推齿一体化模具,用于对汽车转向盘毛坯件的切边推齿一体成型,其包括下模及其上对待加工毛坯件进行端面支撑定位的支撑座,在该下模上方设置有可与之相向运动且相配合的上模,在该上模上固设有对所述待加工毛坯件圆周进行切边的切刀、及对所述待加工毛坯件中孔进行花键推齿的推刀,其中,在所述上模上设有与之相对运动且用于对待加工毛坯件进行压紧定位的压盘。In order to achieve the above purpose, the technical solution of the utility model is: an integrated mold for trimming and pushing teeth, which is used to integrally form the trimming and pushing teeth of the blank of the automobile steering wheel, which includes a lower mold and an upper mold for processing the blank to be processed. The end surface is supported and positioned on the support seat, and an upper mold that can move toward it and cooperate with it is arranged above the lower mold, and a cutting knife for trimming the circumference of the blank to be processed is fixed on the upper mold, and A pushing knife for spline pushing teeth on the middle hole of the blank to be processed, wherein a pressing plate that moves relatively thereto and is used for pressing and positioning the blank to be processed is provided on the upper die.
进一步的,所述推刀为步进式阶梯推刀。Further, the push knife is a stepped step push knife.
进一步的,所述上模上部设有驱使该上模作升降动作的第一油缸。Further, the upper part of the upper mold is provided with a first oil cylinder to drive the upper mold to lift.
进一步的,在所述上模内固设有第二油缸,该第二油缸通过顶杆与所述压盘固接,且该顶杆相对滑动于所述上模上并与所述待加工毛坯件相对。Further, a second oil cylinder is fixed inside the upper die, and the second oil cylinder is fixedly connected to the pressure plate through a push rod, and the push rod relatively slides on the upper die and is connected with the blank to be processed. relatively.
进一步的,在所述下模中部设有工艺退刀孔。Further, a process withdrawal hole is provided in the middle of the lower mold.
使用时,启动设备运行开关,油压机主缸即第一油缸驱使上模下压,整个模具开始合模,当主缸下压至设定位置,转换为慢速,同时启动副缸即第二油缸驱动压盘下压,将待加工毛坯件压住后,主缸继续运行,驱动切刀、推刀分别对待加工毛坯件进行切边、花键推齿,当推齿切边完成后,主缸回升,推刀完全退回产品时,副缸停止,压盘复位,即完成整个切边推齿工艺。When in use, start the running switch of the equipment, the main cylinder of the hydraulic machine, namely the first oil cylinder, drives the upper mold to press down, and the whole mold starts to close the mold. When the main cylinder is pressed down to the set position, it will switch to slow speed, and at the same time start the auxiliary cylinder, which is the second oil cylinder to drive The pressure plate is pressed down to press the blank to be processed, and the main cylinder continues to run, driving the cutter and the push knife to trim the blank to be processed respectively, and the spline to push the teeth. When the push and trim are completed, the master cylinder rises , when the push knife is fully returned to the product, the auxiliary cylinder stops and the pressure plate resets, that is, the entire edge trimming and tooth pushing process is completed.
本实用新型的有益效果:结构简单,操作使用方便,可实现在油压机上进行切边和推齿一体化成型,简化了传统加工工艺,降低了制作工艺成本,提高了生产效率。The beneficial effects of the utility model: the structure is simple, the operation is convenient, and the integrated forming of edge trimming and tooth pushing can be realized on the hydraulic press, which simplifies the traditional processing technology, reduces the cost of the manufacturing process, and improves the production efficiency.
附图说明Description of drawings
图1是本实用新型开模时的使用状态示意图;Fig. 1 is the use state schematic diagram when the utility model mold opening;
图2是本实用新型合模时的使用状态示意图。Fig. 2 is a schematic diagram of the use state of the utility model when the mold is closed.
具体实施方式detailed description
下面结合具体实施例及附图来进一步详细说明本实用新型。The utility model will be described in further detail below in conjunction with specific embodiments and accompanying drawings.
一种如图1、图2所述切边推齿一体化模具,用于对汽车转向盘毛坯件的切边推齿一体成型,其包括下模2及其上对待加工毛坯件3进行端面支撑定位的支撑座22,在该下模2上方设置有可与之相向运动且相配合的上模1,在该上模1上固设有对所述待加工毛坯件3圆周进行切边的切刀11、及对所述待加工毛坯件3中孔进行花键推齿的推刀14,其中,在所述上模1上设有与之相对运动且用于对待加工毛坯件3进行压紧定位的压盘12。An integrated mold for trimming and pushing teeth as shown in Figure 1 and Figure 2, which is used to integrally form the trimming and pushing teeth of the automobile steering wheel blank, which includes a lower mold 2 and an end surface support for the blank 3 to be processed The positioning support seat 22 is provided with an upper mold 1 that can move toward it and cooperate with it above the lower mold 2, and a cutting tool for trimming the circumference of the blank 3 to be processed is fixed on the upper mold 1. Knife 11, and the pushing knife 14 that spline pushes the teeth of the hole in the blank 3 to be processed, wherein the upper mold 1 is provided with a relative movement and is used to compress the blank 3 to be processed Position the platen 12.
使用时,在上模1合模的过程中,先通过压盘12对待加工毛坯件3进行压紧定位后,上模1继续合模,由切刀11、推刀14对该待加工毛坯件3进行切边、推齿,可同时实现在油压机上进行切边和推齿一体化成型,简化了传统加工工艺,降低了制作工艺成本,提高了生产效率。When in use, in the process of clamping the upper mold 1, after pressing and positioning the blank 3 to be processed by the pressure plate 12, the upper mold 1 continues to close the mold, and the blank 3 to be processed is pressed by the cutter 11 and the push knife 14. 3 Edge trimming and tooth pushing can be carried out on the hydraulic press at the same time, which simplifies the traditional processing technology, reduces the cost of the manufacturing process, and improves the production efficiency.
优选的,推刀14为步进式阶梯推刀,该推刀14的推刀行程可达到150~200mm,替代传统的拉刀结构。Preferably, the push knife 14 is a stepped step push knife, and the push knife stroke of the push knife 14 can reach 150-200mm, replacing the traditional broach structure.
具体地,上模1上部设有驱使该上模1作升降动作的第一油缸(未图示),即油压机的主缸,主要用于对上模1、下模2之间的合模动力输入。在上模1内固设有第二油缸10,该第二油缸10通过顶杆13与压盘12固接,且该顶杆13相对滑动于所述上模1上并与所述待加工毛坯件3相对,通过第二油缸10、顶杆13及压盘12形成一顶出机构或压料装置,以满足模具的冲切行程,结构简单。Specifically, the upper part of the upper mold 1 is provided with a first oil cylinder (not shown) that drives the upper mold 1 to lift and lower, that is, the master cylinder of the hydraulic press, which is mainly used for the clamping power between the upper mold 1 and the lower mold 2. enter. A second oil cylinder 10 is fixed in the upper mold 1, and the second oil cylinder 10 is fixedly connected to the pressure plate 12 through the ejector rod 13, and the ejector rod 13 slides relatively on the upper mold 1 and is connected with the blank to be processed. The parts 3 are opposite to each other, and an ejection mechanism or pressing device is formed by the second oil cylinder 10, the ejector rod 13 and the pressure plate 12 to meet the punching stroke of the mould, and the structure is simple.
最后,在下模2中部设有工艺退刀孔21,用于推刀14进给及退刀时的工艺孔,以保证整个模具的正常切边推齿作业。Finally, a process tool withdrawal hole 21 is provided in the middle of the lower die 2, which is used for the process hole when the push knife 14 is fed and withdrawn, so as to ensure the normal edge trimming and tooth push operation of the entire mold.
以上对本实用新型实施例所提供的技术方案进行了详细介绍,本文中应用了具体个例对本实用新型实施例的原理以及实施方式进行了阐述,以上实施例的说明只适用于帮助理解本实用新型实施例的原理;同时,对于本领域的一般技术人员,依据本实用新型实施例,在具体实施方式以及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。The technical solutions provided by the embodiments of the present invention have been introduced in detail above. In this paper, specific examples have been used to illustrate the principles and implementation methods of the embodiments of the present invention. The descriptions of the above embodiments are only applicable to help understand the present invention. The principle of the embodiment; at the same time, for those of ordinary skill in the art, according to the embodiment of the present invention, there will be changes in the specific implementation and the scope of application. Utility model restrictions.
Claims (5)
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| CN201520386109.3U CN204974963U (en) | 2015-06-04 | 2015-06-04 | Side cut pushes away tooth integration mould |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138594A (en) * | 2017-03-07 | 2017-09-08 | 芜湖仅机械有限公司 | A kind of steering wheel die casting cast gate rushes stamping die tool |
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- 2015-06-04 CN CN201520386109.3U patent/CN204974963U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107138594A (en) * | 2017-03-07 | 2017-09-08 | 芜湖仅机械有限公司 | A kind of steering wheel die casting cast gate rushes stamping die tool |
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