CN204973450U - Kitchen cabinet stone material processing dust processing system - Google Patents
Kitchen cabinet stone material processing dust processing system Download PDFInfo
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Abstract
本实用新型涉及一种厨柜石材加工粉尘处理系统。处理系统包括第一道粉尘处理装置、负压风机装置、第二道粉尘处理装置和粉尘沉淀分离装置。第一道粉尘处理装置包括过滤纸和第一喷淋机构。负压风机装置包括第一墙体以及设置在第一墙体上方的若干个负压风机。第二道粉尘处理装置包括第二墙体以及设置在第二墙体上端的第二喷淋机构。粉尘沉淀分离装置包括设置在第一道粉尘处理装置、负压风机装置以及第二道粉尘处理装置下方的蓄水沉淀池和设置在蓄水沉淀池内的水泵。本实用新型能够有效解决现有技术中存在的不足,对厨柜石材加工过程中产生的粉尘进行有效处理,减少粉尘对环境的污染。
The utility model relates to a processing system for kitchen cabinet stone processing dust. The treatment system includes a first dust treatment device, a negative pressure fan device, a second dust treatment device and a dust sedimentation and separation device. The first dust treatment device includes filter paper and a first spray mechanism. The negative pressure fan device includes a first wall and several negative pressure fans arranged above the first wall. The second dust treatment device includes a second wall and a second spray mechanism arranged on the upper end of the second wall. The dust precipitation and separation device includes a water storage sedimentation tank arranged under the first dust treatment device, the negative pressure fan device and the second dust treatment device, and a water pump arranged in the water storage sedimentation tank. The utility model can effectively solve the deficiencies in the prior art, effectively process the dust generated in the kitchen cabinet stone processing process, and reduce the environmental pollution caused by the dust.
Description
技术领域 technical field
本实用新型涉及粉尘处理技术领域,具体涉及一种厨柜石材加工粉尘处理系统。 The utility model relates to the technical field of dust treatment, in particular to a kitchen cabinet stone processing dust treatment system.
背景技术 Background technique
目前,国内外大中型台面加工工厂通常采用强排扇向车间外直排粉尘的方式来进行除尘,这种方式不仅除尘效率低,还会因扬尘过多而对环境造成严重污染。由于石材加工行业缺少有效的除尘装置,导致石材加工车间脏、乱、差,向工厂周边排放粉尘,造成大气污染,这已经成为行业的通病。如何在石材加工过程中,对粉尘进行有效处理,减少对环境的污染,已成为亟需解决的难题。 At present, large and medium-sized countertop processing factories at home and abroad usually use strong fans to discharge dust directly outside the workshop to remove dust. This method not only has low dust removal efficiency, but also causes serious pollution to the environment due to excessive dust. Due to the lack of effective dust removal devices in the stone processing industry, the stone processing workshop is dirty, chaotic and poor, and dust is emitted to the surroundings of the factory, causing air pollution, which has become a common problem in the industry. How to effectively deal with dust and reduce environmental pollution during stone processing has become an urgent problem to be solved.
实用新型内容 Utility model content
本实用新型的目的在于提供一种厨柜石材加工粉尘处理系统,该粉尘处理系统能够有效解决现有技术中存在的不足,对厨柜石材加工过程中产生的粉尘进行有效处理,减少粉尘对环境的污染。 The purpose of this utility model is to provide a dust treatment system for kitchen cabinet stone processing. pollution.
为实现上述目的,本实用新型采用了以下技术方案: In order to achieve the above object, the utility model adopts the following technical solutions:
一种厨柜石材加工粉尘处理系统,包括第一道粉尘处理装置、负压风机装置、第二道粉尘处理装置和粉尘沉淀分离装置。 A kitchen cabinet stone processing dust treatment system includes a first dust treatment device, a negative pressure fan device, a second dust treatment device and a dust precipitation and separation device.
所述第一道粉尘处理装置包括过滤纸和设置在过滤纸上方的第一喷淋机构;所述负压风机装置包括间隔设置在第一道粉尘处理装置后侧的第一墙体以及设置在第一墙体上方的若干个负压风机;所述第二道粉尘处理装置包括间隔设置在第一墙体后侧的第二墙体以及设置在第二墙体上端的第二喷淋机构;所述粉尘沉淀分离装置包括设置在第一道粉尘处理装置、负压风机装置以及第二道粉尘处理装置下方的蓄水沉淀池和设置在蓄水沉淀池内的水泵。 The first dust treatment device includes filter paper and a first spray mechanism arranged above the filter paper; the negative pressure fan device includes a first wall arranged at intervals on the rear side of the first dust treatment device and a Several negative pressure fans above the first wall; the second dust treatment device includes a second wall arranged at intervals on the rear side of the first wall and a second spray mechanism arranged at the upper end of the second wall; The dust precipitation and separation device includes a water storage and sedimentation tank arranged under the first dust treatment device, the negative pressure fan device and the second dust treatment device, and a water pump arranged in the water storage and sedimentation tank.
进一步的,所述过滤纸为水帘纸,且该水帘纸为蜂窝状,采用若干层波浪状的牛皮纸压缩而成。 Further, the filter paper is water curtain paper, and the water curtain paper is honeycomb-shaped, which is formed by compressing several layers of corrugated kraft paper.
进一步的,所述第一喷淋机构和第二喷淋机构的结构相同,均包括总进水管、连接管、若干个分水管以及出水管;各个分水管上分别设有调节阀;所述总进水管,其出水口与连接管的进水口相连通;所述连接管上设有1个进水口和若干个与各个分水管一一对应的出水口,连接管的各个出水口分别与各个分水管的进水口相连通;所述出水管,其顶部设有若干个与各个分水管一一对应的进水口,其底部设有若干个均匀分布的出水孔,出水管的各个进水口分别与各个分水管的出水口相连通。 Further, the structure of the first spraying mechanism and the second spraying mechanism is the same, including a main water inlet pipe, a connecting pipe, several water distribution pipes and a water outlet pipe; each water distribution pipe is provided with a regulating valve; The water inlet pipe, the water outlet of which is connected with the water inlet of the connecting pipe; the connecting pipe is provided with a water inlet and several water outlets corresponding to each water distribution pipe one by one, and each water outlet of the connecting pipe is connected with each distribution pipe respectively. The water inlets of the water pipes are connected; the top of the water outlet pipe is provided with several water inlets corresponding to each water distribution pipe one by one, and the bottom is provided with several evenly distributed water outlet holes, and each water inlet of the water outlet pipe is respectively connected to each water distribution pipe. The water outlets of the water distribution pipes are connected.
进一步的,所述第二墙体为不锈钢墙体。 Further, the second wall is a stainless steel wall.
进一步的,所述蓄水沉淀池的上端为长方体,下端为倒圆锥。 Further, the upper end of the water storage and sedimentation tank is a cuboid, and the lower end is an inverted cone.
进一步的,所述水泵为包括水泵本体和设置在水泵上的泵用过滤器。 Further, the water pump includes a water pump body and a pump filter arranged on the water pump.
由以上技术方案可知,该粉尘处理系统能够有效解决现有技术中存在的不足,对厨柜石材加工过程中产生的粉尘进行有效处理,减少粉尘对环境的污染。 It can be seen from the above technical solutions that the dust treatment system can effectively solve the deficiencies in the prior art, effectively treat the dust generated in the process of kitchen cabinet stone processing, and reduce the pollution of the dust to the environment.
附图说明 Description of drawings
图1是本实用新型中粉尘处理系统的系统原理图; Fig. 1 is the system schematic diagram of the dust treatment system in the utility model;
图2是第一喷淋机构和第二喷淋机构的结构示意图; Fig. 2 is a structural schematic view of the first spraying mechanism and the second spraying mechanism;
图3是过滤纸的结构示意图; Fig. 3 is the structural representation of filter paper;
图4是波浪状牛皮纸的结构示意图; Fig. 4 is the structural representation of corrugated kraft paper;
图5是负压风机装置的结构示意图; Fig. 5 is the structural representation of negative pressure blower device;
图6是第二道粉尘处理装置的结构示意图。 Fig. 6 is a schematic structural diagram of the second dust treatment device.
其中: in:
1、过滤纸,2、第一喷淋机构,21、总进水管,22、连接管,23、分水管,24、出水管,25、调节阀,3、负压风机,4、第一墙体,5、第二喷淋机构,6、第二墙体,7、蓄水沉淀池,8、水泵。 1. Filter paper, 2. The first spray mechanism, 21. Main water inlet pipe, 22. Connecting pipe, 23. Water distribution pipe, 24. Outlet pipe, 25. Regulating valve, 3. Negative pressure fan, 4. The first wall Body, 5, the second spraying mechanism, 6, the second wall body, 7, the water storage sedimentation tank, 8, the water pump.
具体实施方式 detailed description
下面结合附图对本实用新型做进一步说明: Below in conjunction with accompanying drawing, the utility model is further described:
如图1-图6所示的一种厨柜石材加工粉尘处理系统,包括第一道粉尘处理装置、负压风机装置、第二道粉尘处理装置和粉尘沉淀分离装置。车间石材加工中产生的粉尘,经第一道粉尘处理装置和第二道粉尘处理装置之后,排放量基本为零。 A kitchen cabinet stone processing dust treatment system as shown in Figure 1-6 includes a first dust treatment device, a negative pressure fan device, a second dust treatment device and a dust precipitation and separation device. The dust generated in the workshop stone processing is basically zero after passing through the first dust treatment device and the second dust treatment device.
所述第一道粉尘处理装置包括过滤纸1和设置在过滤纸1上方的第一喷淋机构2。所述负压风机装置包括间隔设置在第一道粉尘处理装置后侧的第一墙体4以及设置在第一墙体4上方的若干个负压风机3。所述第二道粉尘处理装置包括间隔设置在第一墙体4后侧的第二墙体6以及设置在第二墙体6上端的第二喷淋机构5。所述粉尘沉淀分离装置包括设置在第一道粉尘处理装置、负压风机装置以及第二道粉尘处理装置下方的蓄水沉淀池7和设置在蓄水沉淀池7内的水泵8。第二墙体的底部与蓄水沉淀池的顶部之间设有缺口,用于洁净空气从该粉尘处理系统中排出去。 The first dust treatment device includes a filter paper 1 and a first spray mechanism 2 arranged above the filter paper 1 . The negative pressure fan device includes a first wall 4 arranged at intervals behind the first dust treatment device and several negative pressure fans 3 arranged above the first wall 4 . The second dust treatment device includes a second wall 6 arranged at intervals behind the first wall 4 and a second spray mechanism 5 arranged at the upper end of the second wall 6 . The dust precipitation and separation device includes a water storage and sedimentation tank 7 arranged under the first dust treatment device, negative pressure fan device and the second dust treatment device, and a water pump 8 arranged in the water storage and sedimentation tank 7 . A gap is provided between the bottom of the second wall and the top of the water storage sedimentation tank, for clean air to be discharged from the dust treatment system.
如图2所示,所述第一喷淋机构和第二喷淋机构的结构相同,均包括总进水管21、连接管22、若干个分水管23以及出水管24;各个分水管23上分别设有调节阀25;所述总进水管21,其出水口与连接管22的进水口相连通;所述连接管22上设有1个进水口和若干个与各个分水管23一一对应的出水口,连接管22的各个出水口分别与各个分水管23的进水口相连通;所述出水管24,其顶部设有若干个与各个分水管一一对应的进水口,其底部设有若干个均匀分布的出水孔,出水管24的各个进水口分别与各个分水管23的出水口相连通。第一喷淋机构的总进水管的进水口接自来水管,第二喷淋机构的总进水管的进水口与水泵8的出水口相连通。本实用新型通过将蓄水沉淀池中与粉尘分离开的水循环利用,作为第二喷淋机构中的冲洗水,不仅能够节约水资源,还能够避免污水排放对环境造成污染。另外,本实用新型通过采用自来水作为第一喷淋机构中的冲洗水的来源,能够补充蓄水沉淀池中的水量的损失,保证整个粉尘处理系统的正常有序的运行。 As shown in Figure 2, the structures of the first spraying mechanism and the second spraying mechanism are the same, and both include a main water inlet pipe 21, a connecting pipe 22, several water distribution pipes 23 and a water outlet pipe 24; A regulating valve 25 is provided; the water outlet of the main water inlet pipe 21 communicates with the water inlet of the connecting pipe 22; the connecting pipe 22 is provided with a water inlet and several water distribution pipes 23 one-to-one corresponding Water outlet, each water outlet of connecting pipe 22 is connected with the water inlet of each water distribution pipe 23 respectively; Described water outlet pipe 24, its top is provided with several water inlets corresponding to each water distribution pipe one by one, and its bottom is provided with several water inlets. Each water inlet of the water outlet pipe 24 is connected with the water outlet of each water distribution pipe 23 respectively. The water inlet of the main water inlet pipe of the first spraying mechanism is connected with the running water pipe, and the water inlet of the main water inlet pipe of the second spraying mechanism is connected with the water outlet of the water pump 8 . The utility model recycles the water separated from the dust in the water storage and sedimentation tank as the flushing water in the second spraying mechanism, which not only saves water resources, but also avoids polluting the environment caused by sewage discharge. In addition, the utility model can supplement the water loss in the water storage and sedimentation tank by using tap water as the source of flushing water in the first spraying mechanism, so as to ensure the normal and orderly operation of the entire dust treatment system.
当水泵工作时,蓄水沉淀池上层的水进入到总进水管中,并通过各个分水管进入到出水管中,然后再通过出水管上的出水孔向下喷水。本实用新型通过设置若干个分水管,并在每个分水管上分别设置调节阀,这不仅能够保证喷淋机构的水压稳定,确保出水孔向下喷水的喷水速度,保证过滤纸吸附的粉尘及撞击到第二墙体上的粉尘,都能够被冲洗到蓄水沉淀池中,还能够在个别分水管通道堵塞的时候,使冲洗水通过其他分水管通道进入至出水管中,保证第一喷淋机构和第二喷淋机构工作的稳定性。 When the water pump works, the water in the upper layer of the water storage sedimentation tank enters the main water inlet pipe, and enters the water outlet pipe through each water distribution pipe, and then sprays water downwards through the water outlet holes on the water outlet pipe. The utility model arranges several water distribution pipes and sets regulating valves on each water distribution pipe respectively, which can not only ensure the stability of the water pressure of the spraying mechanism, but also ensure the water spraying speed of the water outlet hole to spray water downwards, and ensure the adsorption of the filter paper. The dust and the dust that hit the second wall can be washed into the water storage sedimentation tank, and when some water distribution pipe channels are blocked, the flushing water can enter the outlet pipe through other water distribution pipe channels to ensure The working stability of the first spraying mechanism and the second spraying mechanism.
如图3和图4所示,所述过滤纸1为水帘纸,且该水帘纸为蜂窝状,采用若干层波浪状的牛皮纸压缩而成。优选的,本实用新型中所采用的牛皮纸,其高度为150cm,其宽度为450~900cm,其厚度为200cm,其波纹高度为7cm,其波纹角度为45度。采用具有上述结构参数的牛皮纸压缩成水帘纸,能够提高第一道粉尘处理装置对粉尘的吸附率,使经过第一道粉尘处理装置的粉尘中的80%以上均能够被水帘纸吸附。牛皮纸材质的水帘纸,具有成本低的特点。本实用新型通过采用波浪状的牛皮纸压缩成蜂窝状的水帘纸,能够将大部分在负压作用下运动到水帘纸处的粉尘吸附掉,只有极少数的粉尘会穿过水帘纸。此外,所述水帘纸还可采用PVC塑料材质的蜂窝状水帘纸,该PVC材质的水帘纸具有成本高、更换频率低、不易堵塞等特点。 As shown in FIG. 3 and FIG. 4 , the filter paper 1 is a water curtain paper, and the water curtain paper is honeycomb-shaped, and is formed by compressing several layers of wavy kraft paper. Preferably, the kraft paper used in the utility model has a height of 150cm, a width of 450-900cm, a thickness of 200cm, a corrugation height of 7cm, and a corrugation angle of 45 degrees. Compressing kraft paper with the above structural parameters into water curtain paper can increase the dust adsorption rate of the first dust treatment device, so that more than 80% of the dust passing through the first dust treatment device can be absorbed by the water curtain paper. The water curtain paper made of kraft paper has the characteristics of low cost. The utility model compresses wavy kraft paper into honeycomb water curtain paper, which can absorb most of the dust that moves to the water curtain paper under the action of negative pressure, and only a small amount of dust will pass through the water curtain paper. In addition, the water curtain paper can also use honeycomb water curtain paper made of PVC plastic material, which has the characteristics of high cost, low replacement frequency, and not easy to be blocked.
进一步的,所述第二墙体为不锈钢墙体。本实用新型通过采用不锈钢墙体来作为第二墙体,不仅能够在粉尘撞击到第二墙体上时,有效改变粉尘的运动方向,确保粉尘能被第二墙体上方的第二喷淋机构喷出的水冲洗,还具有结构强度高、防腐蚀等特点,即使长时间处于潮湿环境中也不易损坏。 Further, the second wall is a stainless steel wall. The utility model adopts the stainless steel wall as the second wall, which not only can effectively change the movement direction of the dust when the dust hits the second wall, but also ensures that the dust can be sprayed by the second spray mechanism above the second wall. The sprayed water flushing also has the characteristics of high structural strength and anti-corrosion, and it is not easy to be damaged even if it is in a humid environment for a long time.
进一步的,所述蓄水沉淀池的上端为长方体,下端为倒圆锥。本实用新型通过将蓄水沉淀池的下端设计为倒圆锥状,能够提高粉尘的沉淀率,确保进入到蓄水沉淀池中的粉尘的95%以上都能够沉淀到蓄水沉淀池的底部。 Further, the upper end of the water storage and sedimentation tank is a cuboid, and the lower end is an inverted cone. The utility model can improve the sedimentation rate of dust by designing the lower end of the water storage sedimentation tank as an inverted cone, and ensure that more than 95% of the dust entering the water storage sedimentation tank can be deposited at the bottom of the water storage sedimentation tank.
进一步的,所述水泵为包括水泵本体和设置在水泵上的泵用过滤器。所述水泵,其额定电压为220V或370V,其额定功率为0.37KW,其最大扬程为25m,其最大流程为3m3/h,其吸程为6~8m,其压力为0~2.5kg,其进出口径为DN25PPR32,其频率为0~60Hz,其泵体的材料为不锈钢。本实用新型的水泵上设有泵用过滤器,能够将冲洗水中的粉尘颗粒过滤掉,避免粉尘颗粒随冲洗水进入到喷淋机构中,保证进入到第一喷淋机构和第二喷淋机构中的冲洗水的清洁度,同时能够使石材加工过程中产生的粉尘都能够沉淀到蓄水沉淀池底部,然后再进行无害处理。 Further, the water pump includes a water pump body and a pump filter arranged on the water pump. The water pump has a rated voltage of 220V or 370V, a rated power of 0.37KW, a maximum lift of 25m, a maximum flow rate of 3m3/h, a suction lift of 6-8m, a pressure of 0-2.5kg, and The inlet and outlet diameter is DN25PPR32, the frequency is 0~60Hz, and the material of the pump body is stainless steel. The water pump of the utility model is equipped with a pump filter, which can filter out the dust particles in the flushing water, prevent the dust particles from entering the spraying mechanism with the flushing water, and ensure that the dust particles enter the first spraying mechanism and the second spraying mechanism The cleanliness of the flushing water in the stone, and at the same time, the dust generated during the stone processing can be settled to the bottom of the water storage sedimentation tank, and then treated harmlessly.
本实用新型的工作原理为: The working principle of the utility model is:
如图1所示,第一道粉尘处理装置、负压风机装置以及第二道粉尘处理装置从前向后依次设置,粉尘沉淀分离装置设置在三者的下方。图1中的箭头方向即为粉尘的运动方向,具体地说,粉尘的运动方向为:先从车间运动到过滤纸处,一部分被过滤纸吸附,并在第一喷淋机构喷出的水的作用下,完成第一道水洗;另一部分穿过过滤纸,并在负压风机的作用下,穿过负压风机进而撞击到第二墙体上,然后在第二喷淋机构喷出的水的冲洗作用下,完成第二道水洗,随水流一起向下运动到蓄水沉淀池中,而此时洁净的空气从第二墙体与蓄水沉淀池之间的缺口处向外排出。所述负压风机装置,用于在第一道粉尘处理装置与负压风机装置之间的腔体内产生负压,使位于第一道粉尘处理装置前方的车间内石材加工产生的粉尘,在负压的作用下,随空气一起向第一道粉尘处理装置方向运动。所述第一道粉尘处理装置,用于通过过滤纸吸附大部分粉尘,并通过第一喷淋机构对吸附粉尘的过滤纸进行冲洗,使过滤纸上的粉尘随水一起流入到蓄水沉淀池中。所述第二道粉尘处理装置,用于对穿过过滤纸及负压风机,进入到负压风机装置及第二道粉尘处理装置之间的粉尘进行处理,先使该部分粉尘在负压风机的作用下撞击到第二墙体上,再通过第二墙体改变该部分粉尘的运动方向,然后在第二喷淋机构的作用下,使该部分粉尘随水一起流入到蓄水沉淀池中。所述粉尘沉淀分离装置,用于将进入到蓄水沉淀池中的粉尘及水进行沉淀分离,沉淀后的粉尘由工人定期进行清理,而位于蓄水沉淀池上层的水通过水泵分别进入到第一喷淋机构和第二喷淋机构中,作为冲洗水进行循环利用。 As shown in Figure 1, the first dust treatment device, the negative pressure fan device and the second dust treatment device are arranged in sequence from front to back, and the dust sedimentation and separation device is arranged below the three. The direction of the arrow in Figure 1 is the movement direction of the dust. Specifically, the movement direction of the dust is: first move from the workshop to the filter paper, a part is absorbed by the filter paper, and is sprayed by the first spray mechanism. Under the action of water, the first water washing is completed; the other part passes through the filter paper, and under the action of the negative pressure fan, it passes through the negative pressure fan and then hits the second wall, and then the water sprayed by the second spray mechanism Under the flushing effect of the water, the second water washing is completed, and moves down to the water storage sedimentation tank together with the water flow, and at this time, the clean air is discharged from the gap between the second wall and the water storage sedimentation tank. The negative pressure fan device is used to generate negative pressure in the cavity between the first dust treatment device and the negative pressure fan device, so that the dust generated by stone processing in the workshop in front of the first dust treatment device Under the action of air pressure, it moves towards the first dust treatment device together with the air. The first dust treatment device is used to absorb most of the dust through the filter paper, and wash the filter paper that absorbs the dust through the first spray mechanism, so that the dust on the filter paper flows into the water storage sedimentation tank together with the water middle. The second dust treatment device is used to process the dust that passes through the filter paper and the negative pressure fan and enters between the negative pressure fan device and the second dust treatment device. Under the action of the second spraying mechanism, this part of the dust will flow into the water storage sedimentation tank together with the water under the action of the second spray mechanism to change the movement direction of the part of the dust. . The dust sedimentation and separation device is used for sedimentation and separation of dust and water entering the water storage sedimentation tank. The dust after precipitation is cleaned regularly by workers, and the water located in the upper layer of the water storage sedimentation tank enters the second water storage tank through water pumps. In the first spraying mechanism and the second spraying mechanism, it is recycled as flushing water.
以上所述的实施例仅仅是对本实用新型的优选实施方式进行描述,并非对本实用新型的范围进行限定,在不脱离本实用新型设计精神的前提下,本领域普通技术人员对本实用新型的技术方案作出的各种变形和改进,均应落入本实用新型权利要求书确定的保护范围内。 The above-mentioned embodiments are only described to the preferred implementation of the utility model, and are not limited to the scope of the utility model. Various modifications and improvements made should fall within the scope of protection determined by the claims of the utility model.
Claims (6)
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