CN204969374U - A kind of production equipment of biological feed - Google Patents
A kind of production equipment of biological feed Download PDFInfo
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- CN204969374U CN204969374U CN201520434763.7U CN201520434763U CN204969374U CN 204969374 U CN204969374 U CN 204969374U CN 201520434763 U CN201520434763 U CN 201520434763U CN 204969374 U CN204969374 U CN 204969374U
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 30
- 238000005469 granulation Methods 0.000 claims abstract description 37
- 230000003179 granulation Effects 0.000 claims abstract description 37
- 238000001035 drying Methods 0.000 claims abstract description 34
- 238000006297 dehydration reaction Methods 0.000 claims abstract description 12
- 230000018044 dehydration Effects 0.000 claims abstract description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 10
- 239000007921 spray Substances 0.000 claims abstract description 3
- 238000003825 pressing Methods 0.000 claims description 15
- 238000010438 heat treatment Methods 0.000 claims description 14
- 238000003756 stirring Methods 0.000 claims description 8
- 239000000463 material Substances 0.000 abstract description 13
- 239000008187 granular material Substances 0.000 abstract description 8
- 238000000034 method Methods 0.000 abstract description 4
- 238000002156 mixing Methods 0.000 abstract description 3
- 239000002245 particle Substances 0.000 description 8
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 241000894006 Bacteria Species 0.000 description 1
- 244000017020 Ipomoea batatas Species 0.000 description 1
- 235000002678 Ipomoea batatas Nutrition 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- 229920002472 Starch Polymers 0.000 description 1
- 235000013399 edible fruits Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 238000000855 fermentation Methods 0.000 description 1
- 230000004151 fermentation Effects 0.000 description 1
- 230000000813 microbial effect Effects 0.000 description 1
- 239000008188 pellet Substances 0.000 description 1
- 238000005453 pelletization Methods 0.000 description 1
- 235000012015 potatoes Nutrition 0.000 description 1
- 102000004169 proteins and genes Human genes 0.000 description 1
- 108090000623 proteins and genes Proteins 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 238000005096 rolling process Methods 0.000 description 1
- 238000007493 shaping process Methods 0.000 description 1
- 238000005507 spraying Methods 0.000 description 1
- 235000019698 starch Nutrition 0.000 description 1
- 239000008107 starch Substances 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
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- Fodder In General (AREA)
Abstract
本实用新型公开了一种生物饲料的制作设备,包括机架以及固定在机架上设有进料斗和出料口的干燥筒,脱水口上设有滤水网并经真空罐连接有真空泵,干燥筒内设有与滤水网贴合并可转动的搅拌叶片,干燥筒的下方设有经输料阀门与出料口连通内设圆盘制粒机构的制粒筒,圆盘制粒机构下方可拆卸的设有震动筛,制粒筒一侧设有可向震动筛和圆盘制粒机构喷射加热空气的烘干组件,本实用新型利用真空脱除水分并在该过程中同步进行混料,脱水完成后进入到制粒筒内制粒成形,并由烘干组件对在震动中的颗粒进行二次烘干,防止成型的颗粒黏合,使其颗粒分明,保证美观的外形,与现有技术相比,本实用新型简化了生产流程,缩短了制作周期,提高了生产效率。
The utility model discloses a production equipment of biological feed, which comprises a frame and a drying cylinder fixed on the frame and provided with a feeding hopper and a discharge port. The dehydration port is provided with a filter net and connected with a vacuum pump through a vacuum tank. There are rotatable mixing blades attached to the water filter net inside the drying cylinder, and a granulation cylinder with a disc granulation mechanism inside is connected to the discharge port through the material delivery valve at the bottom of the drying cylinder. There is a detachable vibrating sieve, and one side of the granulating cylinder is equipped with a drying assembly that can spray heated air to the vibrating sieve and the disc granulating mechanism. The utility model uses vacuum to remove moisture and simultaneously mixes materials during the process. After the dehydration is completed, enter the granulation cylinder to granulate and form, and the drying component will dry the granules in vibration for the second time, so as to prevent the formed granules from sticking, make the granules distinct, and ensure a beautiful appearance, which is different from the existing Compared with the technology, the utility model simplifies the production process, shortens the production cycle and improves the production efficiency.
Description
【技术领域】 【Technical field】
本实用新型涉及生物饲料制作设备技术领域,特别是一种生物饲料的制作设备。 The utility model relates to the technical field of biological feed production equipment, in particular to a production equipment of biological feed.
【背景技术】 【Background technique】
生物饲料是以木薯、土豆、地瓜、水果等为原料,经微生物发酵处理后将淀粉转化为蛋白然后制作成粒,代替饲料中的粮食,能大副降低饲料成本。 Biological feed uses cassava, potatoes, sweet potatoes, fruits, etc. as raw materials. After microbial fermentation, the starch is converted into protein and then made into pellets to replace the grain in the feed, which can greatly reduce the cost of feed.
目前的生物饲料其制作过程为先烘干脱除水分,然后搅拌混合均匀,最后在制粒机中制造成粒,由于传统螺旋挤压造粒、隔膜造粒、圆盘旋转造粒、双棍对压造粒只适用于含水量小于40%的饲料,大于40%的部分这类机型制粒后容易造成颗粒间相互黏合,产品外形较差。因此需要使用烘干设备将物料烘干至含水量小于35%,从而导致其生产线繁杂,制作周期长。同时在烘干过程中由于采用的是传统的转炉烘干,温度较高,在烘干过程中含杀死部分生物的有益菌,降低了生物饲料的功效,而且该烘干过程能耗较大。 The current production process of biological feed is to dry and remove moisture first, then stir and mix evenly, and finally make granules in the granulator. Due to the traditional screw extrusion granulation, diaphragm granulation, disc rotation Counter-pressure granulation is only suitable for feed with a moisture content of less than 40%. Parts of this type of machine that are more than 40% are likely to cause the particles to stick to each other after granulation, and the product shape is poor. Therefore, it is necessary to use drying equipment to dry the material until the moisture content is less than 35%, resulting in a complicated production line and a long production cycle. At the same time, due to the traditional converter drying used in the drying process, the temperature is high, and the beneficial bacteria that kill some organisms are contained in the drying process, which reduces the efficacy of the biological feed, and the drying process consumes a lot of energy. .
【实用新型内容】 【Content of utility model】
本实用新型的目的就是解决现有技术中的问题,提出一种生物饲料的制作设备,能够简化生产工艺流程,缩短制作周期,提高生产效率。 The purpose of the utility model is to solve the problems in the prior art, and propose a production equipment of biological feed, which can simplify the production process, shorten the production cycle and improve production efficiency.
为实现上述目的,本实用新型提出了一种生物饲料的制作设备,包括机架以及固定在所述机架上设有进料斗和出料口的干燥筒,所述干燥筒上开设有脱水口,所述脱水口上设有滤水网并经真空罐连接有真空泵,所述干燥筒内设有与所述滤水网贴合并可转动的搅拌叶片,所述干燥筒的下方设有经输料阀门与出料口连通的制粒筒,制粒筒内设有圆盘制粒机构,所述圆盘制粒机构下方可拆卸的设有震动筛,所述制粒筒一侧设有可向所述震动筛和圆盘制粒机构喷射加热空气的烘干组件,制粒筒另一侧设有可开启的取料门。 In order to achieve the above object, the utility model proposes a production equipment of biological feed, including a frame and a drying cylinder fixed on the frame with a feed hopper and a discharge port, and a dehydration cylinder is provided on the drying cylinder. The dehydration port is provided with a water filter net and connected to a vacuum pump through a vacuum tank. The drying cylinder is equipped with a stirring blade that fits with the water filter net and is rotatable. The granulating tube with the material valve connected to the discharge port, the granulating tube is equipped with a disc granulating mechanism, and a detachable vibrating screen is installed under the disc granulating mechanism, and a detachable vibrating screen is installed on one side of the granulating tube. A drying component that sprays heated air to the vibrating screen and the disc granulation mechanism, and an openable retrieving door is provided on the other side of the granulation cylinder.
作为优选,所述圆盘制粒机构包括均匀设有成型孔的成型板以及固定在成型板且可转动的压制轮,所述压制轮贴合在所述成型板上,所述震动筛固定在成型板下方。 Preferably, the disc granulation mechanism includes a forming plate uniformly provided with forming holes and a rotatable pressing wheel fixed on the forming plate, the pressing wheel is attached to the forming plate, and the vibrating screen is fixed on the forming plate. Below the forming board.
作为优选,所述压制轮固定在位于成型板中心的转动轴上,所述转动轴与固定制粒筒外的驱动电机驱动连接,所述转动轴上设有与所述成型板贴合的刮板。 As a preference, the pressing wheel is fixed on a rotating shaft located at the center of the forming plate, and the rotating shaft is driven and connected to a driving motor outside the fixed granulation cylinder, and a scraper attached to the forming plate is provided on the rotating shaft. plate.
作为优选,所述制粒筒内设有震动座,所述震动座上设有震动电机,所述震动筛安置在所述震动座上。 Preferably, a vibrating seat is provided inside the granulation cylinder, a vibrating motor is provided on the vibrating seat, and the vibrating screen is placed on the vibrating seat.
作为优选,所述烘干组件包括加热箱和与所述加热箱连接的鼓风机,所述加热箱内设有红外线灯,加热箱与制粒筒的底部连接。 Preferably, the drying assembly includes a heating box and a blower connected to the heating box, an infrared lamp is arranged in the heating box, and the heating box is connected to the bottom of the granulation cylinder.
作为优选,所述转动轴位于成型板的中心,且两端从成型板中伸出,所述压制轮连接在转动轴的顶端,刮板连接在转动轴的末端。 Preferably, the rotating shaft is located at the center of the forming plate, and both ends protrude from the forming plate, the pressing wheel is connected to the top of the rotating shaft, and the scraper is connected to the end of the rotating shaft.
本实用新型的有益效果:本实用新型利用真空脱除水分并在该过程中同步进行混料,改变传统生产线中烘干和混合独立进行的方式,同时脱水完成后进入到制粒筒内制粒成形,并由烘干组件对在震动中的颗粒进行二次烘干,防止成型的颗粒黏合,使其颗粒分明,保证美观的外形,与现有技术相比,本实用新型简化了生产流程,缩短了制作周期,提高了生产效率。 Beneficial effects of the utility model: the utility model utilizes vacuum to remove moisture and mix materials synchronously in the process, changing the independent way of drying and mixing in the traditional production line, and at the same time enters into the granulation cylinder for granulation after dehydration is completed Shaping, and the second drying of the particles in the vibration is carried out by the drying component, so as to prevent the formed particles from sticking together, make the particles distinct, and ensure a beautiful appearance. Compared with the prior art, the utility model simplifies the production process, The production cycle is shortened and the production efficiency is improved.
本实用新型的特征及优点将通过实施例结合附图进行详细说明。 The features and advantages of the utility model will be described in detail through embodiments in conjunction with the accompanying drawings.
【附图说明】 【Description of drawings】
图1是本实用新型的结构示意图; Fig. 1 is the structural representation of the utility model;
图2是本实用新型中圆盘制粒机构的结构示意图; Fig. 2 is the structural representation of disc granulation mechanism in the utility model;
图中:1-机架、2-进料斗、3-出料口、4-干燥筒、5-脱水口、6-滤水网、7-真空罐、8-真空泵、9-搅拌叶片、10-输料阀门、11-制粒筒、12-震动筛、13-取料门、14-成型孔、15-成型板、16-压制轮、17-转动轴、18-驱动电机、19-刮板、20-震动座、21-加热箱、22-鼓风机、23-红外线灯、24-震动电机。 In the figure: 1-frame, 2-feed hopper, 3-outlet, 4-drying cylinder, 5-dehydration port, 6-water filter, 7-vacuum tank, 8-vacuum pump, 9-stirring blade, 10-feeding valve, 11-granulating cylinder, 12-vibrating screen, 13-feeding door, 14-forming hole, 15-forming plate, 16-pressing wheel, 17-rotating shaft, 18-driving motor, 19- Scraper, 20-vibration seat, 21-heating box, 22-blower, 23-infrared lamp, 24-vibration motor.
【具体实施方式】 【detailed description】
参阅图1和图2,本实用新型包括机架1以及固定在所述机架1上设有进料斗2和出料口3的干燥筒4,所述干燥筒4上开设有脱水口5,所述脱水口5上设有滤水网6并经真空罐7连接有真空泵8,所述干燥筒4内设有与所述滤水网6贴合并与电机连接可转动的搅拌叶片9,所述干燥筒4的下方设有经输料阀门10与出料口3连通的制粒筒11,制粒筒11内设有圆盘制粒机构,所述圆盘制粒机构下方可拆卸的设有震动筛12,所述制粒筒11一侧设有可向所述震动筛12和圆盘制粒机构喷射加热空气的烘干组件,制粒筒11另一侧设有可开启的取料门13。采用上述方案后,利用真空泵8将真空罐7抽成真空,进而真空脱除干燥筒4内水分,物料经滤水网6过滤,水分进入到真空罐7中,并在该过程中同步进行搅拌叶片9混料,搅拌叶片9不但将因真空罐7的吸力啮合在滤水网6上的物料刮下,在搅拌状态,使其混合均匀,并提高脱水效果,以此替代传统生产线中烘干和混合独立进行的方式;物料脱水完成后进入到制粒筒11内由圆盘制粒机构制粒成形,并由烘干组件对在震动筛12中的颗粒进行二次烘干,防止成型的颗粒黏合,使其颗粒分明,保证美观的外形,通过开启取料门13可将震动筛12取出从而完成制作,与现有技术相比,本实用新型简化了生产流程,缩短了制作周期,提高了生产效率。 Referring to Fig. 1 and Fig. 2, the utility model comprises a frame 1 and a drying cylinder 4 fixed on the frame 1 with a feed hopper 2 and a discharge port 3, and the drying cylinder 4 is provided with a dehydration port 5 , the dehydration port 5 is provided with a water filter 6 and is connected to a vacuum pump 8 through a vacuum tank 7, and the drying cylinder 4 is provided with a stirring blade 9 that is attached to the water filter 6 and connected with a motor to rotate, The bottom of the drying cylinder 4 is provided with a granulation cylinder 11 communicated with the discharge port 3 through the feeding valve 10, and the granulation cylinder 11 is provided with a disc granulation mechanism, and the detachable bottom of the disc granulation mechanism is A vibrating sieve 12 is provided. One side of the granulation cylinder 11 is provided with a drying assembly capable of spraying heated air to the vibrating sieve 12 and the disc granulation mechanism. The other side of the granulation cylinder 11 is provided with an openable material door13. After adopting the above scheme, the vacuum tank 7 is evacuated by the vacuum pump 8, and then the moisture in the drying cylinder 4 is vacuum removed, the material is filtered through the water filter 6, and the moisture enters the vacuum tank 7, and the stirring is carried out synchronously during the process The blade 9 mixes the materials, and the stirring blade 9 not only scrapes off the material meshed on the water filter 6 due to the suction of the vacuum tank 7, but also makes it evenly mixed in the stirring state, and improves the dehydration effect, thereby replacing the drying in the traditional production line and mixing independently; after the dehydration is completed, the material enters the granulation cylinder 11 and is granulated by the disc granulation mechanism, and the granules in the vibrating sieve 12 are dried twice by the drying component to prevent the granulation of the granulation. The particles are bonded to make the particles distinct and to ensure a beautiful appearance. The vibrating sieve 12 can be taken out by opening the retrieving door 13 to complete the production. Compared with the prior art, the utility model simplifies the production process, shortens the production cycle, and improves production efficiency.
具体的,所述圆盘制粒机构包括均匀设有成型孔14的成型板15以及固定在成型板15且可转动的压制轮16,所述压制轮16贴合在所述成型板15上,所述震动筛12固定在成型板15下方。压制轮16通过在成型板15上碾压,从而将物料压实进入成型孔14内,成型后从成型孔14中落入到位于其下方的震动筛12中,通过震动使颗粒分散。 Specifically, the disc granulation mechanism includes a forming plate 15 uniformly provided with forming holes 14 and a rotatable pressing wheel 16 fixed on the forming plate 15, the pressing wheel 16 is attached to the forming plate 15, The vibrating screen 12 is fixed below the forming plate 15 . The pressing wheel 16 compacts the material into the forming hole 14 by rolling on the forming plate 15, and after forming, falls from the forming hole 14 into the vibrating screen 12 below it, and the particles are dispersed by vibration.
具体的,所述压制轮16固定在位于成型板15中心的转动轴17上,所述转动轴17与固定在制粒筒11外的驱动电机18驱动连接,所述转动轴17上设有与所述成型板15贴合的刮板19,所述转动轴17位于成型板15的中心,且两端从成型板15中伸出,所述压制轮16连接在转动轴17的顶端,刮板19连接在转动轴17的末端。驱动电机18驱动转动轴17在成型板15上轴向转动,从而带动压制轮16和刮板19转动,刮板19将从成型孔14中挤出的物料刮断成粒,避免物料呈长条状。 Specifically, the pressing wheel 16 is fixed on the rotating shaft 17 located at the center of the forming plate 15, and the rotating shaft 17 is drivingly connected with the driving motor 18 fixed outside the pelletizing cylinder 11. The rotating shaft 17 is provided with a The scraper 19 attached to the forming plate 15, the rotating shaft 17 is located at the center of the forming plate 15, and the two ends protrude from the forming plate 15, the pressing wheel 16 is connected to the top of the rotating shaft 17, and the scraper 19 is connected to the end of rotating shaft 17. The drive motor 18 drives the rotating shaft 17 to rotate axially on the forming plate 15, thereby driving the pressing wheel 16 and the scraper 19 to rotate, and the scraper 19 scrapes the material extruded from the forming hole 14 into granules to prevent the material from forming long strips. shape.
具体的,所述制粒筒11内设有震动座20,所述震动座20上设有震动电机21,所述震动筛12安置在所述震动座20上,震动电机24驱动所述震动座20震动,震动筛12与震动座20采用分体式设计,能够方便震动筛12取出和安放。 Specifically, the granulation cylinder 11 is provided with a vibrating seat 20, the vibrating seat 20 is provided with a vibrating motor 21, the vibrating screen 12 is placed on the vibrating seat 20, and the vibrating motor 24 drives the vibrating seat 20 vibration, the vibrating screen 12 and the vibrating seat 20 adopt a split design, which can facilitate the removal and placement of the vibrating screen 12.
具体的,所述烘干组件包括加热箱21和与所述加热箱21连接的鼓风机22,所述加热箱21内设有红外线灯23,加热箱21与制粒筒11的底部连接,加热箱21内的红外线灯23对由鼓风机22鼓进的空气进行加热,而后吹入制粒筒11内,将在震动中的呈颗粒状的物料进行干燥,防止颗粒间发生黏合。 Specifically, the drying assembly includes a heating box 21 and a blower 22 connected to the heating box 21, the heating box 21 is provided with an infrared lamp 23, the heating box 21 is connected to the bottom of the granulation cylinder 11, and the heating box The infrared lamp 23 in 21 heats the air blown in by the blower 22, and then blows it into the granulating cylinder 11 to dry the vibrating granular material to prevent the particles from sticking together.
上述实施例是对本实用新型的说明,不是对本实用新型的限定,任何对本实用新型简单变换后的方案均属于本实用新型的保护范围。 The above-mentioned embodiment is an illustration of the utility model, not a limitation of the utility model, and any scheme after a simple transformation of the utility model belongs to the protection scope of the utility model.
Claims (6)
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CN113017127A (en) * | 2021-03-18 | 2021-06-25 | 饭票宠物食品(上海)有限公司 | Domestic cat grain preparation device with automatic drying and granulating functions |
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2015
- 2015-06-22 CN CN201520434763.7U patent/CN204969374U/en not_active Expired - Fee Related
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CN107486108A (en) * | 2017-09-22 | 2017-12-19 | 安吉高纯蒙脱石有限公司 | A kind of granulating drier |
CN108077973A (en) * | 2017-12-26 | 2018-05-29 | 郑州莉迪亚医药科技有限公司 | A kind of Feed Manufacturing roll-type granulation device |
CN108464522A (en) * | 2018-01-29 | 2018-08-31 | 曾清民 | A kind of aquaculture feed process equipment |
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CN110227578A (en) * | 2019-07-02 | 2019-09-13 | 徐州明威饲料有限公司 | A kind of broken screening plant of Feed Manufacturing feed |
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CN113017127A (en) * | 2021-03-18 | 2021-06-25 | 饭票宠物食品(上海)有限公司 | Domestic cat grain preparation device with automatic drying and granulating functions |
CN114082367A (en) * | 2021-11-15 | 2022-02-25 | 山东金格瑞机械有限公司 | Granulator for organic fertilizer |
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