CN204966129U - Programme -controlled communication data cable of fire -retardant type with fire -resistant function - Google Patents

Programme -controlled communication data cable of fire -retardant type with fire -resistant function Download PDF

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CN204966129U
CN204966129U CN201520564569.0U CN201520564569U CN204966129U CN 204966129 U CN204966129 U CN 204966129U CN 201520564569 U CN201520564569 U CN 201520564569U CN 204966129 U CN204966129 U CN 204966129U
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twisted wire
twisted
unit
wire
fire
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谭言秦
崔久德
陈虹校
吴士杰
张博
倪腾
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Jiangsu Hengtong Wire and Cable Technology Co Ltd
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Jiangsu Hengtong Wire and Cable Technology Co Ltd
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Abstract

本实用新型公开一种具有耐火功能的阻燃型程控通信数据缆,包括:四个由四根绞线对组成的绞线单元,此四个绞线单元分别为第一绞线单元、第二绞线单元、第三绞线单元和第四绞线单元;第一绞线单元、第二绞线单元、第三绞线单元和第四绞线单元均由逆时针排列的第一绞线对、第二绞线对、第三绞线对和第四绞线对绞合形成,一低烟无卤护套层包覆于所述铜丝编织层外表面,一作为排流线的铜线位于所述云母复合带和铜丝编织层之间;所述低烟无卤护套层内具有若干根聚丙烯填充绳,所述聚丙烯填充绳在其外表面沿周向等间隔分布有至少4个凸起部。本实用新型对称电缆减少电缆近端串音干扰和提高电缆远端串音防卫度,提高了抗拉强度,也具有分散和缓冲外界应力的作用,其机械性能较好。

The utility model discloses a flame-retardant program-controlled communication data cable with a fire-resistant function, which comprises: four twisted wire units composed of four twisted wire pairs, and the four twisted wire units are respectively the first twisted wire unit, the second twisted wire unit, and the second twisted wire unit. The twisted wire unit, the third twisted wire unit and the fourth twisted wire unit; the first twisted wire unit, the second twisted wire unit, the third twisted wire unit and the fourth twisted wire unit are all composed of the first twisted wire pair arranged counterclockwise , the second twisted pair, the third twisted pair and the fourth twisted pair are formed by twisting, a low-smoke halogen-free sheath layer is coated on the outer surface of the braided copper wire, and a copper wire used as a drain wire Located between the mica composite tape and the braided copper wire; the low-smoke halogen-free sheath layer has several polypropylene filling ropes, and the polypropylene filling ropes are distributed at least 4 raised parts. The symmetrical cable of the utility model reduces the crosstalk interference at the near end of the cable, improves the defense against the crosstalk at the far end of the cable, improves the tensile strength, and also has the functions of dispersing and buffering external stress, and has better mechanical properties.

Description

具有耐火功能的阻燃型程控通信数据缆Flame-retardant program-controlled communication data cable with fire-resistant function

技术领域 technical field

本实用新型涉及一种通信数据缆,尤其涉及一种具有耐火功能的阻燃型程控通信数据缆。 The utility model relates to a communication data cable, in particular to a flame-retardant program-controlled communication data cable with a fire-resistant function.

背景技术 Background technique

随着我国经济的飞速发展,我国的高层建筑、地铁、核电站、造船业、光电子通讯等更是以前所未有的速度发展,电线电缆的用量也随之迅速增长。随着当代程控交换技术的快速发展,要求程控通信线路传输数字化、高容量及宽频带,而且程控交换区或交换间随着系统设备的优化增多,对线路引起的电磁干扰也相应加剧,进而要求此类电缆产品具有电磁兼容的特性,而且根据相安防技术规范的规定,要求此类电缆具有高阻燃性能。因此,针对以上要求及特点,我们重点对电缆的结构设计进行了优化设计,以改善现有产品的性能指标。 With the rapid development of my country's economy, my country's high-rise buildings, subways, nuclear power plants, shipbuilding, optoelectronic communications, etc. are developing at an unprecedented speed, and the consumption of wires and cables has also increased rapidly. With the rapid development of contemporary program-controlled switching technology, program-controlled communication lines are required to be digitalized, high-capacity, and wide-band, and with the optimization of system equipment in program-controlled switching areas or rooms, the electromagnetic interference caused by the lines is correspondingly intensified. This type of cable product has the characteristics of electromagnetic compatibility, and according to the regulations of the relevant security technical specifications, this type of cable is required to have high flame retardancy. Therefore, according to the above requirements and characteristics, we focus on optimizing the design of the cable structure to improve the performance indicators of existing products.

发明内容 Contents of the invention

本实用新型提供一种具有耐火功能的阻燃型程控通信数据缆,此阻燃型程控通信数据缆减少电缆近端串音干扰和提高电缆远端串音防卫度,既提高了抗拉强度,也具有分散和缓冲外界应力的作用,其机械性能较好。 The utility model provides a flame-retardant program-controlled communication data cable with a fire-resistant function. The flame-retardant program-controlled communication data cable reduces cable near-end crosstalk interference and improves cable far-end crosstalk defense. It not only improves the tensile strength, It also has the function of dispersing and buffering external stress, and its mechanical properties are better.

为达到上述目的,本实用新型采用的技术方案是:一种具有耐火功能的阻燃型程控通信数据缆,包括:四个由四根绞线对组成的绞线单元,此四个绞线单元分别为第一绞线单元、第二绞线单元、第三绞线单元和第四绞线单元,其中,第一、第三绞线单元的节距为125~130mm,第二、第四绞线单元的节距为140~145mm;一云母复合带绕包于此四个绞线单元外表面,一铜丝编织层包覆于所述云母复合带外表面,一低烟无卤护套层包覆于所述铜丝编织层外表面,一作为排流线的铜线位于所述云母复合带和铜丝编织层之间;所述低烟无卤护套层内具有若干根聚丙烯填充绳,所述聚丙烯填充绳在其外表面沿周向等间隔分布有至少4个凸起部,所述第一绞线单元、第二绞线单元、第三绞线单元和第四绞线单元均由逆时针排列的第一绞线对、第二绞线对、第三绞线对和第四绞线对绞合形成,所述第一绞线对的节距为15.5mm,所述第二绞线对的节距为19.0mm,所述第三绞线对的节距为13.5mm,所述第四绞线对的节距为22.5mm。 In order to achieve the above purpose, the technical solution adopted by the utility model is: a flame-retardant program-controlled communication data cable with fire-resistant function, including: four twisted wire units composed of four twisted wire pairs, the four twisted wire units They are the first stranded wire unit, the second stranded wire unit, the third stranded wire unit and the fourth stranded wire unit, wherein the pitch of the first and third stranded wire units is 125~130mm, and the pitch of the second and fourth stranded wire units The pitch of the line units is 140~145mm; a mica composite tape is wrapped on the outer surface of the four stranded wire units, a copper wire braid is wrapped on the outer surface of the mica composite tape, a low-smoke halogen-free sheath layer Coated on the outer surface of the braided copper wire, a copper wire used as a drain wire is located between the mica composite tape and the braided copper wire; the low-smoke halogen-free sheath has several polypropylene-filled Rope, the polypropylene filled rope has at least 4 protruding portions distributed at equal intervals along the circumference on its outer surface, the first strand unit, the second strand unit, the third strand unit and the fourth strand unit The units are all formed by twisting the first twisted pair, the second twisted pair, the third twisted pair and the fourth twisted pair arranged counterclockwise, the pitch of the first twisted pair is 15.5 mm, and the The pitch of the second twisted pair is 19.0 mm, the pitch of the third twisted pair is 13.5 mm, and the pitch of the fourth twisted pair is 22.5 mm.

上述技术方案进一步改进技术方案如下: Above-mentioned technical scheme further improves technical scheme as follows:

1.上述方案中,所述聚丙烯填充绳外表面的凸起部的数目为5个。 1. In the above solution, the number of protrusions on the outer surface of the polypropylene filling rope is five.

2.上述方案中,所述绞线对由两根镀覆有锡层的铜导体绞合形成。 2. In the above solution, the twisted wire pair is formed by twisting two copper conductors coated with a tin layer.

由于上述技术方案运用,本实用新型与现有技术相比具有下列优点: Due to the application of the above-mentioned technical solutions, the utility model has the following advantages compared with the prior art:

本实用新型具有耐火功能的阻燃型程控通信数据缆,其四个绞线单元采用特定绞对节距组合,合理设计成缆节距,对称电缆减少电缆近端串音干扰和提高电缆远端串音防卫度,提高了电缆传输信号质量,从而适应了程控交换通信系统中宽带、数字化的传输要求;其次,提高了信号传输质量、最大程度上提高电缆的阻燃防火性及同向性减轻外界电磁干扰及数字传输等目的,线路有效传输距离也得到一定的扩充;再次,其聚丙烯填充绳在其外表面沿周向等间隔分布有至少4个凸起部,既提高了抗拉强度,也具有分散和缓冲外界应力的作用,其机械性能较好。 The utility model is a flame-retardant program-controlled communication data cable with a fire-resistant function. Its four twisted wire units adopt a combination of specific twisted pair pitches, and the cable pitch is reasonably designed. Symmetrical cables reduce crosstalk interference at the near end of the cable and improve The degree of crosstalk defense improves the quality of cable transmission signals, thus adapting to the broadband and digital transmission requirements in program-controlled switching communication systems; secondly, it improves the quality of signal transmission, and maximizes the flame-retardant and fire-resistant properties of cables and reduces isotropy For the purpose of external electromagnetic interference and digital transmission, the effective transmission distance of the line has also been expanded to a certain extent; thirdly, the polypropylene filling rope has at least 4 protrusions distributed at equal intervals along the circumferential direction on its outer surface, which not only improves the tensile strength , It also has the function of dispersing and buffering external stress, and its mechanical properties are better.

附图说明 Description of drawings

附图1为本实用新型具有耐火功能的阻燃型程控通信数据缆结构示意图。 Accompanying drawing 1 is the structural diagram of the flame-retardant program-controlled communication data cable with fire-resistant function of the utility model.

以上附图中:1、绞线对;2、绞线单元;3、第一绞线单元;4、第二绞线单元;5、第三绞线单元;6、第四绞线单元;7、云母复合带;8、铜丝编织层;9、低烟无卤护套层;10、铜线;11、锡层;12、铜导体;13、聚丙烯填充绳;14、凸起部;15、第一绞线对;16、第二绞线对;17、第三绞线对;18、第四绞线对。 In the above drawings: 1, twisted wire pair; 2, twisted wire unit; 3, first twisted wire unit; 4, second twisted wire unit; 5, third twisted wire unit; 6, fourth twisted wire unit; 7 , mica composite tape; 8, copper wire braiding layer; 9, low-smoke halogen-free sheath layer; 10, copper wire; 11, tin layer; 12, copper conductor; 13, polypropylene filling rope; 14, raised part; 15. The first twisted pair; 16. The second twisted pair; 17. The third twisted pair; 18. The fourth twisted pair.

具体实施方式 detailed description

下面结合附图及实施例对本实用新型作进一步描述: Below in conjunction with accompanying drawing and embodiment the utility model is further described:

实施例1:一种具有耐火功能的阻燃型程控通信数据缆,包括:四个由四根绞线对1组成的绞线单元2,此四个绞线单元2分别为第一绞线单元3、第二绞线单元4、第三绞线单元5和第四绞线单元6,其中,第一、第三绞线单元3、5的节距为125mm,第二、第四绞线单元4、6的节距为142mm;一云母复合带7绕包于此四个绞线单元2外表面,一铜丝编织层8包覆于所述云母复合带7外表面,一低烟无卤护套层9包覆于所述铜丝编织层8外表面,一作为排流线的铜线10位于所述云母复合带7和铜丝编织层8之间;所述低烟无卤护套层9内具有若干根聚丙烯填充绳13,所述聚丙烯填充绳13在其外表面沿周向等间隔分布有至少4个凸起部14,所述第一绞线单元3、第二绞线单元4、第三绞线单元5和第四绞线单元6均由逆时针排列的第一绞线对15、第二绞线对16、第三绞线对17和第四绞线对18绞合形成,所述第一绞线对15的节距为15.5mm,所述第二绞线对16的节距为19.0mm,所述第三绞线对17的节距为13.5mm,所述第四绞线对18的节距为22.5mm。 Embodiment 1: A flame-retardant program-controlled communication data cable with fire-resistant function, including: four twisted wire units 2 composed of four twisted wire pairs 1, and the four twisted wire units 2 are respectively the first twisted wire units 3. The second stranding unit 4, the third stranding unit 5 and the fourth stranding unit 6, wherein the pitch of the first and third stranding units 3 and 5 is 125mm, and the second and fourth stranding units The pitch of 4 and 6 is 142 mm; a mica composite tape 7 is wrapped around the outer surfaces of the four twisted wire units 2, a copper wire braid 8 is wrapped on the outer surface of the mica composite tape 7, and a low-smoke and halogen-free The sheath layer 9 is covered on the outer surface of the copper wire braided layer 8, and a copper wire 10 as a drain wire is located between the mica composite tape 7 and the copper wire braided layer 8; the low-smoke halogen-free sheath There are several polypropylene filling ropes 13 in the layer 9, and the outer surface of the polypropylene filling rope 13 is distributed with at least 4 protrusions 14 at equal intervals in the circumferential direction. The first strand unit 3, the second strand unit The wire unit 4, the third twisted wire unit 5 and the fourth twisted wire unit 6 are all composed of the first twisted pair 15, the second twisted pair 16, the third twisted pair 17 and the fourth twisted pair 18 arranged counterclockwise. Twisted to form, the pitch of the first twisted pair 15 is 15.5mm, the pitch of the second twisted pair 16 is 19.0mm, and the pitch of the third twisted pair 17 is 13.5mm, so The pitch of the fourth twisted wire pair 18 is 22.5 mm.

上述聚丙烯填充绳13外表面的凸起部14的数目为5个。 The number of protrusions 14 on the outer surface of the above-mentioned polypropylene filling rope 13 is five.

实施例2:一种具有耐火功能的阻燃型程控通信数据缆,包括:四个由四根绞线对1组成的绞线单元2,此四个绞线单元2分别为第一绞线单元3、第二绞线单元4、第三绞线单元5和第四绞线单元6,其中,第一、第三绞线单元3、5的节距为130mm,第二、第四绞线单元4、6的节距为145mm;一云母复合带7绕包于此四个绞线单元2外表面,一铜丝编织层8包覆于所述云母复合带7外表面,一低烟无卤护套层9包覆于所述铜丝编织层8外表面,一作为排流线的铜线10位于所述云母复合带7和铜丝编织层8之间;所述低烟无卤护套层9内具有若干根聚丙烯填充绳13,所述聚丙烯填充绳13在其外表面沿周向等间隔分布有至少4个凸起部14,所述第一绞线单元3、第二绞线单元4、第三绞线单元5和第四绞线单元6均由逆时针排列的第一绞线对15、第二绞线对16、第三绞线对17和第四绞线对18绞合形成,所述第一绞线对15的节距为15.5mm,所述第二绞线对16的节距为19.0mm,所述第三绞线对17的节距为13.5mm,所述第四绞线对18的节距为22.5mm。 Embodiment 2: A flame-retardant program-controlled communication data cable with fire-resistant function, including: four twisted wire units 2 composed of four twisted wire pairs 1, and the four twisted wire units 2 are respectively the first twisted wire units 3. The second stranding unit 4, the third stranding unit 5 and the fourth stranding unit 6, wherein the pitch of the first and third stranding units 3 and 5 is 130mm, and the second and fourth stranding units The pitch of 4 and 6 is 145mm; a mica composite tape 7 is wrapped around the outer surfaces of the four twisted wire units 2, a copper wire braid 8 is wrapped on the outer surface of the mica composite tape 7, and a low-smoke and halogen-free The sheath layer 9 is covered on the outer surface of the copper wire braided layer 8, and a copper wire 10 as a drain wire is located between the mica composite tape 7 and the copper wire braided layer 8; the low-smoke halogen-free sheath There are several polypropylene filling ropes 13 in the layer 9, and the outer surface of the polypropylene filling rope 13 is distributed with at least 4 protrusions 14 at equal intervals in the circumferential direction. The first strand unit 3, the second strand unit The wire unit 4, the third twisted wire unit 5 and the fourth twisted wire unit 6 are all composed of the first twisted pair 15, the second twisted pair 16, the third twisted pair 17 and the fourth twisted pair 18 arranged counterclockwise. Twisted to form, the pitch of the first twisted pair 15 is 15.5mm, the pitch of the second twisted pair 16 is 19.0mm, and the pitch of the third twisted pair 17 is 13.5mm, so The pitch of the fourth twisted wire pair 18 is 22.5 mm.

上述绞线对1由两根镀覆有锡层11的铜导体12绞合形成。 The twisted wire pair 1 is formed by twisting two copper conductors 12 coated with a tin layer 11 .

上述云母复合带技术指标: Technical indicators of the above-mentioned mica composite tape:

适用耐火范围:800~1000℃; Applicable fire resistance range: 800~1000℃;

抗张强度:≥75N/cm; Tensile strength: ≥75N/cm;

介电强度:≥9.5Kv/mm; Dielectric strength: ≥9.5Kv/mm;

电缆生产过程中,对材料、设备、工装等进行科学、合理地设计与控制,对成缆芯线进行云母铝箔复合带包覆,并使用多股镀锡编织丝进行编织。 During the cable production process, materials, equipment, tooling, etc. are designed and controlled scientifically and reasonably, and the core wires of the cable are covered with mica-aluminum foil composite tape, and braided with multiple strands of tinned braided wire.

对总编织层缆芯使用氧指数为38%的低烟无卤护套料进行护层,绝缘收缩试验:≤5%(处理温度:232±2℃,处理1小时),产品的检测:对产品的电气性能进行检测评价。对产品在应用系统运行状态进行监测。 The total braided layer cable core is sheathed with low-smoke halogen-free sheath material with an oxygen index of 38%. Insulation shrinkage test: ≤5% (treatment temperature: 232±2°C, treatment for 1 hour), product testing: yes The electrical performance of the product is tested and evaluated. Monitor the running status of the product in the application system.

采用上述具有耐火功能的阻燃型程控通信数据缆时,其四个绞线单元采用特定绞对节距组合,合理设计成缆节距,对称电缆减少电缆近端串音干扰和提高电缆远端串音防卫度,提高了电缆传输信号质量,从而适应了程控交换通信系统中宽带、数字化的传输要求;其次,提高了信号传输质量、最大程度上提高电缆的阻燃防火性及同向性减轻外界电磁干扰及数字传输等目的,线路有效传输距离也得到一定的扩充;再次,其聚丙烯填充绳在其外表面沿周向等间隔分布有至少4个凸起部,既提高了抗拉强度,也具有分散和缓冲外界应力的作用,其机械性能较好。 When the above-mentioned flame-retardant program-controlled communication data cable with fire-resistant function is used, the four twisted wire units adopt a specific pair pitch combination, and the cable pitch is reasonably designed. The symmetrical cable reduces the crosstalk interference at the near end of the cable and improves the far end The degree of crosstalk defense improves the quality of cable transmission signals, thus adapting to the broadband and digital transmission requirements in program-controlled switching communication systems; secondly, it improves the quality of signal transmission, and maximizes the flame-retardant and fire-resistant properties of cables and reduces isotropy For the purpose of external electromagnetic interference and digital transmission, the effective transmission distance of the line has also been expanded to a certain extent; thirdly, the polypropylene filling rope has at least 4 protrusions distributed at equal intervals along the circumferential direction on its outer surface, which not only improves the tensile strength , It also has the function of dispersing and buffering external stress, and its mechanical properties are better.

上述实施例只为说明本实用新型的技术构思及特点,其目的在于让熟悉此项技术的人士能够了解本实用新型的内容并据以实施,并不能以此限制本实用新型的保护范围。凡根据本实用新型精神实质所作的等效变化或修饰,都应涵盖在本实用新型的保护范围之内。 The above-mentioned embodiments are only to illustrate the technical concept and characteristics of the present utility model, and its purpose is to enable those familiar with this technology to understand the content of the present utility model and implement it accordingly, and not to limit the protection scope of the present utility model. All equivalent changes or modifications made according to the spirit of the utility model shall fall within the protection scope of the utility model.

Claims (3)

1.一种具有耐火功能的阻燃型程控通信数据缆,其特征在于:包括:四个由四根绞线对(1)组成的绞线单元(2),此四个绞线单元(2)分别为第一绞线单元(3)、第二绞线单元(4)、第三绞线单元(5)和第四绞线单元(6),其中,第一、第三绞线单元(3、5)的节距为125~130mm,第二、第四绞线单元(4、6)的节距为140~145mm;一云母复合带(7)绕包于此四个绞线单元(2)外表面,一铜丝编织层(8)包覆于所述云母复合带(7)外表面,一低烟无卤护套层(9)包覆于所述铜丝编织层(8)外表面,一作为排流线的铜线(10)位于所述云母复合带(7)和铜丝编织层(8)之间;所述低烟无卤护套层(9)内具有若干根聚丙烯填充绳(13),所述聚丙烯填充绳(13)在其外表面沿周向等间隔分布有至少4个凸起部(14),所述第一绞线单元(3)、第二绞线单元(4)、第三绞线单元(5)和第四绞线单元(6)均由逆时针排列的第一绞线对(15)、第二绞线对(16)、第三绞线对(17)和第四绞线对(18)绞合形成,所述第一绞线对(15)的节距为15.5mm,所述第二绞线对(16)的节距为19.0mm,所述第三绞线对(17)的节距为13.5mm,所述第四绞线对(18)的节距为22.5mm。 1. A flame-retardant program-controlled communication data cable with fire-resistant function, characterized in that it includes: four twisted wire units (2) composed of four twisted wire pairs (1), the four twisted wire units (2 ) are respectively the first stranding unit (3), the second stranding unit (4), the third stranding unit (5) and the fourth stranding unit (6), wherein the first and third stranding units ( The pitch of 3, 5) is 125~130mm, the pitch of the second and fourth stranded wire units (4, 6) is 140~145mm; a mica composite tape (7) is wrapped around these four stranded wire units ( 2) Outer surface, a copper wire braiding layer (8) is coated on the outer surface of the mica composite tape (7), and a low-smoke halogen-free sheath layer (9) is coated on the copper wire braiding layer (8) On the outer surface, a copper wire (10) as a drain wire is located between the mica composite tape (7) and the copper wire braid (8); the low-smoke halogen-free sheath layer (9) has several The polypropylene filling rope (13), the polypropylene filling rope (13) has at least 4 protrusions (14) distributed at equal intervals along the circumferential direction on its outer surface, the first stranded wire unit (3), the second The second twisted wire unit (4), the third twisted wire unit (5) and the fourth twisted wire unit (6) are composed of the first twisted wire pair (15), the second twisted wire pair (16), the Three twisted wire pairs (17) and the fourth twisted wire pair (18) are formed by twisting, the pitch of the first twisted wire pair (15) is 15.5 mm, and the pitch of the second twisted wire pair (16) is 19.0 mm, the pitch of the third twisted wire pair (17) is 13.5 mm, and the pitch of the fourth twisted wire pair (18) is 22.5 mm. 2.根据权利要求1所述的具有耐火功能的阻燃型程控通信数据缆,其特征在于:所述聚丙烯填充绳(13)外表面的凸起部(14)的数目为5个。 2. The fire-resistant flame-retardant program-controlled communication data cable according to claim 1, characterized in that: the number of protrusions (14) on the outer surface of the polypropylene filling rope (13) is five. 3.根据权利要求1所述的具有耐火功能的阻燃型程控通信数据缆,其特征在于:所述绞线对(1)由两根镀覆有锡层(11)的铜导体(12)绞合形成。 3. The fire-resistant flame-retardant program-controlled communication data cable according to claim 1, characterized in that: the twisted wire pair (1) consists of two copper conductors (12) coated with a tin layer (11) Stranded to form.
CN201520564569.0U 2015-07-30 2015-07-30 Programme -controlled communication data cable of fire -retardant type with fire -resistant function Expired - Lifetime CN204966129U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106601358A (en) * 2016-12-26 2017-04-26 张家港特恩驰电缆有限公司 Flame retardant cable

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106601358A (en) * 2016-12-26 2017-04-26 张家港特恩驰电缆有限公司 Flame retardant cable

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