CN204962473U - A light emitting diode (LED) spotlight - Google Patents
A light emitting diode (LED) spotlight Download PDFInfo
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- CN204962473U CN204962473U CN201520671431.0U CN201520671431U CN204962473U CN 204962473 U CN204962473 U CN 204962473U CN 201520671431 U CN201520671431 U CN 201520671431U CN 204962473 U CN204962473 U CN 204962473U
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- 239000000463 material Substances 0.000 claims abstract description 9
- 238000010079 rubber tapping Methods 0.000 claims abstract description 8
- 238000005507 spraying Methods 0.000 claims description 4
- 238000006243 chemical reaction Methods 0.000 claims 1
- 230000017525 heat dissipation Effects 0.000 abstract description 53
- 230000005855 radiation Effects 0.000 abstract description 15
- 238000013461 design Methods 0.000 abstract description 6
- 239000000853 adhesive Substances 0.000 abstract description 3
- 230000001070 adhesive effect Effects 0.000 abstract description 3
- 238000001816 cooling Methods 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000004907 flux Effects 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- 241000258971 Brachiopoda Species 0.000 description 1
- 239000000919 ceramic Substances 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 230000002708 enhancing effect Effects 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012827 research and development Methods 0.000 description 1
- 239000004065 semiconductor Substances 0.000 description 1
- 239000000758 substrate Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
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Abstract
本实用新型涉及一种LED射灯,包括灯头、驱动电源、自攻锁紧螺钉、COB光源、散热外壳、透镜;所述灯头上开有电源插孔、装配螺孔,散热外壳内部分布有散热翅片、开有对流孔和接线孔;所述灯头和散热外壳通过装配螺孔采用自攻锁紧螺钉装配;COB光源通过导热双面胶粘接在散热外壳上;透镜装配于散热外壳底部,固定在散热外壳上;驱动电源固定在灯头内部,所述驱动电源通过接线孔与COB光源接线供电。本实用新型LED射灯通过辐射材料和翅片双重散热,具有散热效率高、使用寿命长、结构紧凑等优点,实现了散热结构与外壳一体化设计,是一种可靠性高的灯具。
The utility model relates to an LED spotlight, comprising a lamp cap, a driving power supply, self-tapping locking screws, a COB light source, a heat dissipation shell, and a lens; the lamp cap is provided with a power socket and an assembly screw hole, and the heat dissipation shell is distributed with heat dissipation The fins are provided with convection holes and wiring holes; the lamp holder and the heat dissipation shell are assembled with self-tapping locking screws through the assembly screw holes; the COB light source is bonded to the heat dissipation shell through heat-conducting double-sided adhesive; the lens is assembled on the bottom of the heat dissipation shell, It is fixed on the heat dissipation shell; the driving power is fixed inside the lamp head, and the driving power is connected to the COB light source for power supply through the wiring hole. The LED spotlight of the utility model has the advantages of high heat dissipation efficiency, long service life and compact structure through the double heat dissipation of radiation materials and fins, and realizes the integrated design of heat dissipation structure and shell, and is a highly reliable lamp.
Description
技术领域 technical field
本实用新型涉及一种LED射灯,属于半导体照明技术领域。 The utility model relates to an LED spotlight, which belongs to the technical field of semiconductor lighting.
背景技术 Background technique
由于LED具有体积小、发光效率高、耐冲击、抗震能力强、节能环保等特点,使LED照明灯具成为新一代的绿色光源。LED射灯是一种用于室内照明的大功率LED灯具。现有市面上LED射灯的散热和可靠性都不是很理想,某些LED射灯结构复杂,加工制造成本较高,且外形不美观。研究LED射灯的散热结构与外壳一体化设计,以降低高温对LED射灯的光通量输出、色温、可靠性等性能的影响是研究开发的关键。 Because LED has the characteristics of small size, high luminous efficiency, impact resistance, strong earthquake resistance, energy saving and environmental protection, etc., LED lighting fixtures have become a new generation of green light sources. LED spotlight is a high-power LED lamp for indoor lighting. The heat dissipation and reliability of LED spotlights currently on the market are not very satisfactory. Some LED spotlights have complex structures, high processing and manufacturing costs, and unattractive appearance. It is the key to research and development to study the integrated design of heat dissipation structure and shell of LED spotlights to reduce the impact of high temperature on the luminous flux output, color temperature and reliability of LED spotlights.
热辐射是提高LED灯具散热能力的一个新方向。由于灯具金属外壳的热辐射能力低,几乎可以忽略,只能通过热传导和热对流来散热。通过喷涂辐射材料来增强灯具热辐射能力,不仅使得LED射灯结构简单、外形美观,而且能够降低灯具的加工制造成本。 Heat radiation is a new direction to improve the heat dissipation capacity of LED lamps. Due to the low heat radiation capacity of the metal shell of the lamp, it can be almost ignored, and it can only dissipate heat through heat conduction and heat convection. Enhancing the thermal radiation capability of lamps by spraying radiation materials not only makes the LED spotlights simple in structure and beautiful in appearance, but also reduces the processing and manufacturing costs of lamps.
实用新型内容 Utility model content
针对现有技术存在的缺陷,本实用新型的目的是提供一种LED射灯,具有结构简单,外形美观,综合性能优越,加工制造成本低的特点。此款LED射灯采用喷涂辐射材料来增强灯具热辐射能力,同时充分利用散热翅片与空气的对流换热来提高散热能力,有效地降低LED光源的温度,实现LED射灯的散热结构与外壳一体化设计,提高LED射灯的可靠性。 Aiming at the defects in the prior art, the purpose of this utility model is to provide an LED spotlight, which has the characteristics of simple structure, beautiful appearance, superior comprehensive performance and low manufacturing cost. This LED spotlight adopts spraying radiation material to enhance the heat radiation ability of the lamp, and at the same time makes full use of the convective heat exchange between the cooling fins and the air to improve the heat dissipation capacity, effectively reduce the temperature of the LED light source, and realize the heat dissipation structure and shell of the LED spotlight Integrated design improves the reliability of LED spotlights.
为了达到上述发明创造的目的,本实用新型采用如下技术方案: In order to achieve the purpose of above-mentioned invention creation, the utility model adopts following technical scheme:
一种LED射灯,包括灯头、驱动电源、自攻锁紧螺钉、COB光源、散热外壳、透镜;所述灯头上开有电源插孔、装配螺孔,散热外壳内部分布有散热翅片、开有对流孔和接线孔;所述灯头和散热外壳通过装配螺孔采用自攻锁紧螺钉装配;COB光源通过导热双面胶粘接在散热外壳上;透镜装配于散热外壳底部,固定在散热外壳上;驱动电源固定在灯头内部,所述驱动电源通过接线孔与COB光源接线供电。 An LED spotlight, comprising a lamp holder, a driving power supply, self-tapping locking screws, a COB light source, a heat dissipation housing, and a lens; the lamp holder is provided with a power socket and assembly screw holes, and heat dissipation fins and openings are distributed inside the heat dissipation housing. There are convection holes and wiring holes; the lamp holder and the heat dissipation shell are assembled with self-tapping locking screws through the assembly screw holes; the COB light source is bonded to the heat dissipation shell through heat-conducting double-sided adhesive; the lens is assembled at the bottom of the heat dissipation shell and fixed on the heat dissipation shell Above; the driving power is fixed inside the lamp head, and the driving power is connected to the COB light source through the wiring hole for power supply.
所述灯头是标准的MR16接口形式。 The lamp head is a standard MR16 interface form.
所述散热外壳表面喷涂辐射材料。 The surface of the heat dissipation shell is sprayed with radiation material.
所述驱动电源内部包含AC/DC模块和DC/DC模块,AC/DC模块与DC/DC模块之间电连接,AC/DC模块用于将220V的交流电转化为直流电,DC/DC模块用于将高压直流电转化为低压直流电;驱动电源内有过温保护电路,当驱动电源温度超过80℃时,驱动电源自动断电。 The driving power supply includes an AC/DC module and a DC/DC module inside, and the AC/DC module is electrically connected to the DC/DC module. The AC/DC module is used to convert 220V alternating current into direct current, and the DC/DC module is used for Convert high-voltage direct current into low-voltage direct current; there is an over-temperature protection circuit in the drive power supply, and when the temperature of the drive power supply exceeds 80°C, the drive power supply will automatically power off.
本实用新型与现有技术相比较,具有如下实质性特点和优点: Compared with the prior art, the utility model has the following substantive features and advantages:
1、散热效率高 1. High cooling efficiency
通过增加散热外壳表面积并喷涂辐射材料,解决了传统LED射灯热辐射能力低的难题,实现了快速散热;同时通过在散热外壳内部增加散热翅片和对流孔,缩短了热量的传导路径,让热量在传递的过程中就实现边传递边散热,两者配合有效地加快了散热速度,增加了散热效率。 By increasing the surface area of the heat dissipation shell and spraying radiation materials, the problem of low heat radiation capacity of traditional LED spotlights is solved, and rapid heat dissipation is achieved; at the same time, heat conduction paths are shortened by adding heat dissipation fins and convection holes inside the heat dissipation shell, allowing In the process of heat transfer, the heat is dissipated while being transferred, and the cooperation of the two effectively speeds up the heat dissipation speed and increases the heat dissipation efficiency.
2、使用寿命和可靠性高 2. High service life and reliability
本实用新型LED射灯采用自然对流翅片散热和辐射散热结合的方式,散热速度快,效率高,LED芯片结温低,能够保证LED射灯光通量输出、色温等性能,也避免了热量对驱动电源的影响。同时电源内部有过温保护电路,使芯片温度控制在一定范围内,更好地保护电源。这些都提高了射灯的使用寿命和可靠性。 The utility model LED spotlight adopts the combination of natural convection fin heat dissipation and radiation heat dissipation, with fast heat dissipation speed, high efficiency, low junction temperature of LED chips, which can ensure the performance of LED spotlight light flux output, color temperature, etc., and also avoids heat damage. Influence of driving power. At the same time, there is an over-temperature protection circuit inside the power supply to control the chip temperature within a certain range and better protect the power supply. These have improved the service life and reliability of the spotlight.
3、散热结构与外壳一体化设计 3. Integrated design of heat dissipation structure and shell
本实用新型LED射灯改变了传统LED灯具散热结构与灯壳分开的情况,实现散热结构与外壳一体化设计,结构简单且外形美观。灯头与散热外壳的装配螺纹孔采用内嵌式设计,在不影响装配的情况下,巧妙地隐藏了连接装置;透镜通过卡扣与散热外壳固定连接;增强了LED射灯的机械强度。散热外壳由下至上渐渐收拢,外壳上均匀分布着空气对流通道,整个外形没有突兀的棱角结构,曲线优美,避免了审美疲劳。 The LED spotlight of the utility model changes the situation that the heat dissipation structure of the traditional LED lamp is separated from the lamp shell, realizes the integrated design of the heat dissipation structure and the shell, and has a simple structure and a beautiful appearance. The assembly threaded hole of the lamp head and the heat dissipation shell adopts an embedded design, which cleverly hides the connecting device without affecting the assembly; the lens is fixedly connected with the heat dissipation shell through buckles; the mechanical strength of the LED spotlight is enhanced. The heat dissipation shell is gradually gathered from the bottom to the top, and the air convection channels are evenly distributed on the shell. The entire shape has no abrupt edges and corners, and the curve is beautiful, which avoids aesthetic fatigue.
附图说明 Description of drawings
图1为本实用新型实施例整体结构剖视图。 Fig. 1 is a sectional view of the overall structure of the embodiment of the utility model.
图2为本实用新型实施例部分结构俯视图。 Fig. 2 is a top view of part of the structure of the embodiment of the utility model.
图3为本实用新型实施例整体结构正视图。 Fig. 3 is a front view of the overall structure of the embodiment of the utility model.
图4为本实用新型实施例整体结构等轴测视图。 Fig. 4 is an isometric view of the overall structure of the embodiment of the present invention.
具体实施方式 detailed description
本实用新型的优先实施例结合附图说明如下: The preferred embodiment of the utility model is described as follows in conjunction with the accompanying drawings:
如图1至图4所示,一种LED射灯,包括灯头1、驱动电源2、自攻锁紧螺钉3、COB光源4、散热外壳5、透镜6;所述灯头1上开有电源插孔8、装配螺孔7,散热外壳5内部分布有散热翅片9、开有对流孔10和接线孔12;所述灯头1和散热外壳5通过装配螺孔7采用自攻锁紧螺钉3装配;COB光源4通过导热双面胶粘接在散热外壳5上;透镜6装配于散热外壳5底部,固定在散热外壳5上;驱动电源2固定在灯头1内部,所述驱动电源2通过接线孔12与COB光源4接线供电。 As shown in Figures 1 to 4, an LED spotlight includes a lamp cap 1, a driving power supply 2, a self-tapping locking screw 3, a COB light source 4, a heat dissipation shell 5, and a lens 6; the lamp cap 1 is provided with a power plug Holes 8, assembly screw holes 7, cooling fins 9, convection holes 10 and wiring holes 12 are distributed inside the heat dissipation shell 5; the lamp holder 1 and heat dissipation shell 5 are assembled with self-tapping locking screws 3 through the assembly screw holes 7 ; The COB light source 4 is bonded on the heat dissipation shell 5 through heat-conducting double-sided adhesive; the lens 6 is assembled on the bottom of the heat dissipation shell 5 and fixed on the heat dissipation shell 5; the driving power supply 2 is fixed inside the lamp holder 1, and the driving power supply 2 passes through the wiring hole 12 and the COB light source 4 are wired for power supply.
所述灯头1是标准的MR16接口形式。 The lamp cap 1 is a standard MR16 interface form.
所述散热外壳5表面喷涂辐射材料11。 The surface of the heat dissipation housing 5 is sprayed with radiation material 11 .
所述驱动电源2内部包含AC/DC模块和DC/DC模块,AC/DC模块与DC/DC模块之间电连接,AC/DC模块用于将220V的交流电转化为直流电,DC/DC模块用于将高压直流电转化为低压直流电;驱动电源2内有过温保护电路,当驱动电源2温度超过80℃时,驱动电源2自动断电。这样能使COB光源4的温度控制在一定范围内而不至于无限升高而烧坏。 The driving power supply 2 includes an AC/DC module and a DC/DC module, the AC/DC module is electrically connected to the DC/DC module, the AC/DC module is used to convert 220V alternating current into direct current, and the DC/DC module is used for To convert high-voltage direct current into low-voltage direct current; there is an over-temperature protection circuit in the driving power supply 2, and when the temperature of the driving power supply 2 exceeds 80°C, the driving power supply 2 will automatically cut off the power. In this way, the temperature of the COB light source 4 can be controlled within a certain range so as not to burn out due to an infinite rise.
本实用新型的原理如下: Principle of the present utility model is as follows:
参见图1和图2,驱动电源2通电后,COB光源4发光并产生热量,热量首先被COB光源4的陶瓷基板吸收并传递给散热外壳5,通过散热外壳5的薄板传递给散热翅片9以及散热外壳5表面,再传递给散热外壳5表面的辐射材料11。散热外壳5表面的热量通过辐射材料11的热辐射向空气释放。同时散热翅片9和散热外壳5表面通过与空气接触产生空气对流释放热量。 Referring to Fig. 1 and Fig. 2, after the driving power supply 2 is powered on, the COB light source 4 emits light and generates heat. The heat is first absorbed by the ceramic substrate of the COB light source 4 and transferred to the heat dissipation shell 5, and then transferred to the heat dissipation fins 9 through the thin plate of the heat dissipation shell 5 And the surface of the heat dissipation shell 5 , and then transferred to the radiation material 11 on the surface of the heat dissipation shell 5 . The heat on the surface of the heat dissipation housing 5 is released to the air through the heat radiation of the radiation material 11 . At the same time, the surface of the heat dissipation fin 9 and the heat dissipation shell 5 releases heat by contacting with air to generate air convection.
Claims (4)
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CN201520671431.0U CN204962473U (en) | 2015-09-01 | 2015-09-01 | A light emitting diode (LED) spotlight |
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CN201520671431.0U CN204962473U (en) | 2015-09-01 | 2015-09-01 | A light emitting diode (LED) spotlight |
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