CN204961898U - High pressure metal seal formula plug valve - Google Patents
High pressure metal seal formula plug valve Download PDFInfo
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- CN204961898U CN204961898U CN201520554672.7U CN201520554672U CN204961898U CN 204961898 U CN204961898 U CN 204961898U CN 201520554672 U CN201520554672 U CN 201520554672U CN 204961898 U CN204961898 U CN 204961898U
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Abstract
Description
技术领域 technical field
本实用新型属于流体开关阀技术领域,具体是一种油田压裂作业用的旋塞阀。 The utility model belongs to the technical field of fluid switching valves, in particular to a cock valve for oil field fracturing operations.
背景技术 Background technique
旋塞阀是应用较早的一种阀门,广泛应用于化工、医疗、工程、油气开采等行业流体输送管路和设备中。旋塞阀启闭件为圆柱形或圆锥形,通过旋转90°使旋塞上的流道孔与阀体上的通径孔相通或垂直相交,实现开启或关闭。旋塞阀适用于切断或接通流体介质,同时由于旋塞阀密封面之间运动带有擦拭作用,而在全开时可完全防止与流动介质接触,故通常也能适用于带悬浮颗粒的介质,具有优异的防堵和好的流通性能。现在市场上常见的旋塞阀有软密封旋塞阀、油润滑硬密封旋塞阀和圆锥形旋塞阀。软密封旋塞阀适用于中低压环境,油润滑硬密封旋塞阀通常旋塞与阀体直接形成硬密封,并用润滑油在二者之间形成密封油膜。此类阀门适用于中高压环境,但阀体密封面一旦损坏便无法维修使用,寿命较短。目前油田压裂作业时,压裂车组泵出的压裂液通过压裂管汇汇集于一处,形成高压进入井口。因此,压裂管汇上需要一种可以快速启闭,承受高压并耐用的旋塞阀。 Plug valve is an early application valve, widely used in chemical industry, medical treatment, engineering, oil and gas exploration and other industries for fluid transportation pipelines and equipment. The opening and closing part of the plug valve is cylindrical or conical, and it can be opened or closed by rotating 90° so that the flow hole on the plug communicates with or intersects the diameter hole on the valve body vertically. The plug valve is suitable for cutting off or connecting the fluid medium. At the same time, because the movement between the sealing surfaces of the plug valve has a wiping effect, it can completely prevent contact with the flowing medium when fully open, so it is usually also suitable for the medium with suspended particles. It has excellent anti-blocking and good flow performance. Common plug valves on the market today include soft-sealed plug valves, oil-lubricated hard-sealed plug valves and conical plug valves. Soft-sealed plug valves are suitable for medium and low pressure environments. Oil-lubricated hard-sealed plug valves usually form a hard seal directly between the plug and the valve body, and a sealing oil film is formed between the two with lubricating oil. This type of valve is suitable for medium and high pressure environments, but once the sealing surface of the valve body is damaged, it cannot be repaired and used, and its service life is short. At present, during oil field fracturing operations, the fracturing fluid pumped out by the fracturing crew is collected in one place through the fracturing manifold, forming high pressure and entering the wellhead. Therefore, a cock valve that can be opened and closed quickly, withstand high pressure and be durable is needed on the fracturing manifold.
实用新型内容 Utility model content
本实用新型的目的在于克服了上述旋塞阀的不足之处,为油气开采中压裂作业提供了一种耐高压、密封性能优越、开关可靠、使用寿命长的金属密封型高压旋塞阀,可保证压裂作业安全而可靠地进行。 The purpose of the utility model is to overcome the shortcomings of the above-mentioned plug valves, and provide a metal-sealed high-pressure plug valve with high pressure resistance, superior sealing performance, reliable switching and long service life for fracturing operations in oil and gas exploitation. Fracking operations are performed safely and reliably.
本实用新型新型的技术方案是:包括阀体以及其内腔安装的旋塞,所述阀体内腔设有流体通道,所述旋塞设有流道孔,所述旋塞四周的阀体内腔对称设置两片密封弧片和两片侧面弧片,且旋塞四周通过密封弧片、侧面弧片与阀体内腔形成密封副,所述密封弧片的内弧面与旋塞的外周面形成金属与金属硬密封;所述密封弧片沿流体通道流向布置且所述密封弧片上均开有中心孔,所述侧面弧片垂直流体通道流向布置;所述阀体底部通过螺栓连接阀盖且阀体、阀盖之间通过“O”型密封圈密封,所述旋塞下端安装在阀盖上、上端贯穿阀体安装手轮。 The technical scheme of the utility model is: comprising a valve body and a cock installed in its inner cavity, the inner cavity of the valve is provided with a fluid passage, the cock is provided with a flow channel hole, and two valve inner chambers are symmetrically arranged around the cock. One sealing arc and two side arcs, and the sealing arc, the side arc and the inner cavity of the valve form a sealing pair around the cock, and the inner arc of the sealing arc and the outer peripheral surface of the cock form a metal-to-metal hard seal The sealing arcs are arranged along the flow direction of the fluid channel, and the sealing arcs are provided with a central hole, and the side arcs are arranged vertically to the flow direction of the fluid channel; the bottom of the valve body is connected to the bonnet by bolts, and the valve body and the bonnet The "O" type sealing ring is used to seal between them, the lower end of the cock is installed on the valve cover, and the upper end is installed through the valve body to install the hand wheel.
优选的,所述密封弧片和两片侧面弧片通过定位销安装在阀体内,防止密封弧片及侧面弧片偏离位置。 Preferably, the sealing arc and the two side arcs are installed in the valve body through positioning pins to prevent the sealing arc and the side arcs from deviating from their positions.
优选的,所述旋塞上下部分别通过盘根支撑于阀体和阀盖上并形成密封。 Preferably, the upper and lower parts of the cock are respectively supported on the valve body and the valve cover through packing to form a seal.
优选的,所述密封弧片外弧面通过“O”型密封圈与阀体内腔形成软密封。 Preferably, the outer arc surface of the sealing arc forms a soft seal with the inner cavity of the valve through an "O" type sealing ring.
优选的,所述手轮和阀体之间通过制动槽、制动销的配合实现手轮及旋塞动作的限位,比如可以设计为:所述手轮上开设90°制动槽,所述制动销安装在阀体上并插在制动槽内限位。 Preferably, the movement of the handwheel and the cock is limited by the cooperation of the brake groove and the brake pin between the handwheel and the valve body. For example, it can be designed as follows: a 90° brake groove is set on the handwheel, so The brake pin mentioned above is installed on the valve body and inserted into the brake groove to limit the position.
优选的,所述旋塞的底部设有用于向密封副之间加注密封脂的注脂阀,可以通过其向密封副(旋塞与弧片)之间加注密封脂,补偿间隙加强整体密封性能,并起到润滑作用,降低阀门启闭扭矩。 Preferably, the bottom of the cock is provided with a grease injection valve for filling the sealing grease between the sealing pairs, through which the sealing grease can be injected between the sealing pairs (cock and arc), and the gap can be compensated to enhance the overall sealing performance , and play a lubricating role to reduce the valve opening and closing torque.
优选的,所述阀盖的底部通过螺栓连接支撑环。 Preferably, the bottom of the valve cover is connected to the supporting ring by bolts.
优选的,所述阀体两端进出口分别设有由壬接头,此种接头拆装迅速方便。 Preferably, the inlet and outlet at both ends of the valve body are respectively provided with union joints, and the disassembly and assembly of such joints is quick and convenient.
与现有技术相比,本实用新型的技术优点在于:将目前旋塞阀常用的软密封结构和硬密封结构相结合,与软密封旋塞阀相比,阀体与旋塞之间的密封结构设置为金属硬密封,可适用于耐高压工况;与硬密封旋塞阀相比,阀体与旋塞不再直接接触,设置密封弧片作为衔接,旋塞转动时不再直接磨损阀体,极大程度提高的阀体的使用寿命。 Compared with the prior art, the technical advantage of the utility model lies in: combining the soft sealing structure and the hard sealing structure commonly used in plug valves at present, compared with the soft sealing plug valve, the sealing structure between the valve body and the plug is set as Metal hard seal, suitable for high-pressure working conditions; compared with hard-sealed plug valves, the valve body and the cock are no longer in direct contact, and the sealing arc is set as a connection, so that the cock does not directly wear the valve body when it rotates, which greatly improves service life of the valve body.
附图说明 Description of drawings
图1是本实用新型一种实施例的主视图剖视图; Fig. 1 is a front view sectional view of an embodiment of the utility model;
图2是本实用新型一种实施例的侧视图剖视图; Fig. 2 is a side view sectional view of an embodiment of the utility model;
图中:手轮1、阀体2、第一“O”型密封圈3、密封弧片4、第一由壬接头5、盘根6、注脂阀7、支撑环8、螺栓9、阀盖10、第二“O”型密封圈11、第二由壬接头12、旋塞13、制动销14、定位销15、侧面弧片16、连接螺栓17。 In the figure: hand wheel 1, valve body 2, first "O" type sealing ring 3, sealing arc 4, first union joint 5, packing 6, grease injection valve 7, support ring 8, bolt 9, valve Cover 10, second "O" type sealing ring 11, second union joint 12, cock 13, brake pin 14, positioning pin 15, side arc piece 16, connecting bolt 17.
具体实施方式 detailed description
以下结合附图对本实用新型做进一步的说明。 Below in conjunction with accompanying drawing, the utility model is described further.
参见图1-2,一种高压金属密封式旋塞阀,旋塞阀包括阀体2、旋塞13、密封弧片4、侧面弧片16、阀盖10、支撑环8、手轮1、注脂阀7和连接螺栓17等。旋塞阀的开关件旋塞采用圆柱形设计,在垂直于旋塞圆柱母线方向有圆形流道孔,旋塞13安装在阀体2内,四周对称设置有两片密封弧片4和两片侧面弧片16;两片密封弧片4分别对称安装在阀体内腔通道进、出口,其上开设的圆形流道正好与阀体进出口流道一致,密封弧片外侧通过第一“O”型密封圈3与阀体2形成有效密封,内侧与旋塞13圆柱表面形成硬密封;旋塞13上下通过盘根6支撑并形成上下密封。阀盖10通过连接螺栓17紧固在阀体2底部,并通过第二“O”型密封圈11密封,支撑环8通过螺栓9紧固在阀盖10上;考虑现场使用情况,注脂阀7安装在旋塞13底部;旋塞13上接手轮1,手轮开设90°制动槽,制动销14安装在阀体2上,并插在制动槽内限位;阀体2两端进出口制有由壬接头,拆装迅速方便。 See Figure 1-2, a high-pressure metal-sealed plug valve. The plug valve includes a valve body 2, a plug 13, a sealing arc 4, a side arc 16, a valve cover 10, a support ring 8, a hand wheel 1, and a grease injection valve. 7 and connecting bolt 17 etc. The cock of the switch part of the cock valve adopts a cylindrical design, and there is a circular flow hole in the direction perpendicular to the generatrix of the cock cylinder. The cock 13 is installed in the valve body 2, and two sealing arcs 4 and two side arcs are symmetrically arranged around it. 16. The two sealing arcs 4 are installed symmetrically at the inlet and outlet of the inner cavity channel of the valve respectively. The ring 3 forms an effective seal with the valve body 2, and the inner side forms a hard seal with the cylindrical surface of the cock 13; the cock 13 is supported up and down by the packing 6 to form an upper and lower seal. The bonnet 10 is fastened to the bottom of the valve body 2 through connecting bolts 17, and is sealed by the second "O" type sealing ring 11, and the support ring 8 is fastened on the bonnet 10 through bolts 9; 7 is installed at the bottom of the cock 13; the cock 13 is connected to the handwheel 1, and the handwheel is provided with a 90° brake groove, and the brake pin 14 is installed on the valve body 2 and inserted into the brake groove to limit the position; the two ends of the valve body 2 are inserted The export system has a union joint, which is quick and convenient to disassemble and assemble.
工作时旋塞逆时针转动,使旋塞流道孔、弧片中心孔及阀体流向相重合时,阀门打开;反之,旋塞顺时针旋转,旋塞流道孔与弧片中心孔和阀体流向相垂直时,阀门关闭。此外,手轮设计有90°制动槽,与阀体上设计的制动销相配合,使用时可以通过手轮状态快速判断阀门是否启闭到位;阀体两端采用标准由壬接头,拆装迅速方便。 When the cock rotates counterclockwise during operation, the valve will open when the flow channel hole of the cock, the center hole of the arc sheet and the flow direction of the valve body coincide; otherwise, the cock rotates clockwise, and the flow channel hole of the cock is perpendicular to the center hole of the arc sheet and the flow direction of the valve body , the valve is closed. In addition, the hand wheel is designed with a 90° brake groove, which matches with the brake pin designed on the valve body. When in use, it can be quickly judged whether the valve is opened and closed in place through the state of the hand wheel; both ends of the valve body adopt standard union joints. Quick and easy to install.
与以往旋塞阀相比,该实用新型旋塞阀采用金属密封结构,并可承受高压;旋塞阀工作时,旋塞直接和密封弧片进行旋转接触,不再会对阀体内腔造成磨损而无法维修,密封结构如有磨损,只需更换密封弧片或者旋塞即可。同时密封副之间加注密封脂,补偿间隙加强整体密封性能,并起到润滑作用,降低阀门启闭扭矩。 Compared with the previous cock valve, the utility model cock valve adopts metal sealing structure and can withstand high pressure; when the cock valve is working, the cock directly rotates with the sealing arc, which will no longer cause wear to the inner cavity of the valve and cannot be repaired. If the structure is worn out, only the sealing arc or the cock needs to be replaced. At the same time, sealing grease is filled between the sealing pairs to compensate the gap to enhance the overall sealing performance, and play a lubricating role to reduce the opening and closing torque of the valve.
对于本技术领域的普通技术人员来说,在不脱离本实用新型原理的前提下,有可能对具体尺寸,或者局部结构做出若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 For those of ordinary skill in the art, without departing from the principle of the utility model, it is possible to make some improvements and modifications to the specific dimensions or local structures, and these improvements and modifications should also be regarded as the invention of the utility model. protected range.
Claims (9)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520554672.7U CN204961898U (en) | 2015-07-29 | 2015-07-29 | High pressure metal seal formula plug valve |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520554672.7U CN204961898U (en) | 2015-07-29 | 2015-07-29 | High pressure metal seal formula plug valve |
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| CN204961898U true CN204961898U (en) | 2016-01-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201520554672.7U Expired - Lifetime CN204961898U (en) | 2015-07-29 | 2015-07-29 | High pressure metal seal formula plug valve |
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| CN (1) | CN204961898U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112664696A (en) * | 2020-12-23 | 2021-04-16 | 湖北赛利恩特石油科技有限公司 | Double-sealing plug valve |
-
2015
- 2015-07-29 CN CN201520554672.7U patent/CN204961898U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112664696A (en) * | 2020-12-23 | 2021-04-16 | 湖北赛利恩特石油科技有限公司 | Double-sealing plug valve |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
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Address after: 257000 Shengli Industrial Park, Dongying City, Shandong Province, South of the Second South Road and East of the Sixth West Road Patentee after: Weifei Marine Equipment Manufacturing Co.,Ltd. Address before: 257000 Shengli Industrial Park, Dongying City, Shandong Province, South of the Second South Road and East of the Sixth West Road Patentee before: SHANDONG KERUI WELL CONTROL SYSTEM MANUFACTURING Co.,Ltd. |
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| CX01 | Expiry of patent term | ||
| CX01 | Expiry of patent term |
Granted publication date: 20160113 |