CN204958874U - Automatic change wheat bran production line - Google Patents
Automatic change wheat bran production line Download PDFInfo
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- CN204958874U CN204958874U CN201520452060.7U CN201520452060U CN204958874U CN 204958874 U CN204958874 U CN 204958874U CN 201520452060 U CN201520452060 U CN 201520452060U CN 204958874 U CN204958874 U CN 204958874U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种自动化麸曲生产线。 The utility model relates to an automatic glutinous rice production line.
背景技术 Background technique
在传统的固态发酵法酿制白酒的过程中,所使用的麸曲原料需要经过汽蒸后才能投入使用。现有的麸曲生产过程中,通过料斗将各中原材料从原材料仓中取出并通过吊运机将其运送到蒸桶中,向蒸桶中通入蒸汽,经过一段时间的汽蒸,再从蒸桶中将汽蒸后的麸曲运送出,上述过程费时费力,需要大量的人力物力,因而劳动效率低下,并且各种原材料配比不精确、混合不均匀以及通入的蒸汽不能均匀通入到麸曲原料中,造成汽蒸效果不理想,影响以后的酿酒品质。 In the process of brewing liquor by traditional solid-state fermentation, the raw material of glutinous rice bran used needs to be steamed before it can be put into use. In the existing glutinous rice production process, each raw material is taken out from the raw material warehouse through the hopper and transported to the steaming barrel by the hoist, and steam is passed into the steaming barrel, after a period of steaming, and then from the The steamed bran is transported out of the steamer. The above-mentioned process is time-consuming and labor-intensive, requiring a lot of manpower and material resources, so the labor efficiency is low, and the ratio of various raw materials is not accurate, the mixing is not uniform, and the steam introduced cannot be uniformly introduced. Into the bran koji raw material, resulting in unsatisfactory steaming effect, affecting the quality of wine making in the future.
实用新型内容 Utility model content
本实用新型要解决的技术问题是提供一种劳动效率高、提高麸曲生产质量的自动化麸曲生产线。 The technical problem to be solved by the utility model is to provide an automatic bran koji production line with high labor efficiency and improved production quality of bran koji.
为解决上述技术问题,提供了具有如下结构的自动化麸曲生产线,其包括多个原材料仓,原材料仓的底部设有出料口,其结构特点是:原材料仓的出料口上装有电动阀门,电动阀门的出料端口连接有电子称重装置,电子称重装置的底盘上设有落料阀门,所述自动化麸曲生产线还包括麸曲汽蒸机和承接落料阀门落出的材料并将其输送的材料输送装置,麸曲汽蒸机的进料口与材料输送装置的送料端连接。 In order to solve the above technical problems, an automatic bran production line with the following structure is provided, which includes a plurality of raw material bins, and the bottom of the raw material bins is provided with a discharge port, and its structural features are: electric valves are installed on the discharge ports of the raw material bins, The discharge port of the electric valve is connected with an electronic weighing device, and the chassis of the electronic weighing device is provided with a blanking valve. The material conveying device conveyed by it is connected with the feed end of the material conveying device by the feeding port of the glutinous rice steamer.
采用上述结构后,通过原材料仓的电动阀门使原材料仓中的原材料自动落入电子称重装置中,通过控制落料阀门使电子称重装置中适量的原材料落到材料输送装置中,材料输送装置将其自动运送到麸曲汽蒸机进行汽蒸,因而不再需要人工对原材料配比以及运送,大大提高了劳动效率,精确配比会大大提高酿酒质量。 After adopting the above structure, the raw materials in the raw material bin are automatically dropped into the electronic weighing device through the electric valve of the raw material bin, and the appropriate amount of raw materials in the electronic weighing device are dropped into the material conveying device by controlling the blanking valve, and the material conveying device It is automatically transported to the glutinous rice steamer for steaming, so it is no longer necessary to manually mix and transport raw materials, which greatly improves labor efficiency, and accurate mixing will greatly improve the quality of winemaking.
作为本实用新型的改进,麸曲汽蒸机包括侧部设有蒸汽进口的蒸桶,蒸桶上设有自动开启的开启门,蒸桶的蒸汽进口上固装有进汽管,蒸桶上还装有与进汽管对称设置且由汽蒸动力装置驱动转动的支承轴,支承轴和进汽管皆转动连接在麸曲汽蒸机的机架上,进汽管的进气端装有回转式进气阀,采用上述结构的麸曲汽蒸机可使蒸汽通入更加均匀,获得更加理想的汽蒸效果,从而提高后期的发酵制曲和酿酒品质。 As an improvement of the utility model, the glutinous glutinous rice steamer includes a steam barrel with a steam inlet on the side, an automatic opening door is arranged on the steam barrel, a steam inlet pipe is fixed on the steam inlet of the steam barrel, and a steam inlet is fixed on the steam barrel. It is also equipped with a supporting shaft symmetrically arranged with the steam inlet pipe and driven by the steaming power device. The rotary air intake valve and the bran koji steamer with the above structure can make the steam flow more uniform and obtain a more ideal steaming effect, thereby improving the quality of koji making and winemaking in the later stage of fermentation.
回转式进气阀包括配装在一起左阀体和右阀体,左右阀体内转动连接有呈球形的阀芯,阀芯内设有与进汽管连通且轴向延伸的贯通孔,进汽管的进气端伸入右阀体内与贯通孔的一端连通,左阀体上设有与贯通孔的另一端连通的蒸汽进入通道。 The rotary intake valve includes a left valve body and a right valve body assembled together. A spherical spool is rotatably connected to the left and right valve bodies. There is a through hole in the spool that communicates with the steam inlet pipe and extends axially. The inlet end of the pipe extends into the right valve body and communicates with one end of the through hole, and the left valve body is provided with a steam inlet passage communicated with the other end of the through hole.
作为本实用新型的进一步改进,材料输送装置包括自后向前依次连接的水平送料装置和提升机。水平送料装置包括前后对应设置在送料机架且由送料动力装置驱动的送料辊,两送料辊之间包覆有位于所述落料阀门下方的送料带。送料机架上装有位于送料带两侧的挡料板。材料输送装置还包括螺旋输送机,螺旋输送机的进料端口与提升机的出料端口连接,螺旋输送机的出料端口与所述麸曲汽蒸机的进料端口对应设置。通过多次输送并采用螺旋输送的方式使多种原材料充分的混合,从而增强后期的汽蒸效果,进而提高制曲酿酒品质。 As a further improvement of the utility model, the material conveying device includes a horizontal feeding device and a hoist sequentially connected from back to front. The horizontal feeding device includes feeding rollers arranged on the feeding frame in front and behind correspondingly and driven by the feeding power device, and a feeding belt located below the drop valve is covered between the two feeding rollers. The feeding frame is equipped with material baffle plates positioned at both sides of the feeding belt. The material conveying device also includes a screw conveyor, the feed port of the screw conveyor is connected with the discharge port of the elevator, and the discharge port of the screw conveyor is set correspondingly to the feed port of the glutinous rice steamer. Various raw materials are fully mixed through multiple conveying and screw conveying methods, so as to enhance the steaming effect in the later stage and improve the quality of koji making and brewing.
综上所述,本实用新型具有劳动效率高、提高麸曲生产质量的优点。 In summary, the utility model has the advantages of high labor efficiency and improved production quality of bran yeast.
附图说明 Description of drawings
下面结合附图对本实用新型作进一步的说明: Below in conjunction with accompanying drawing, the utility model is further described:
图1为本实用新型一种实施例的结构示意图; Fig. 1 is the structural representation of a kind of embodiment of the utility model;
图2为图1中的麸曲汽蒸机的结构示意图; Fig. 2 is the structural representation of the bran yeast steaming machine in Fig. 1;
图3为图1中原材料仓的结构示意图; Fig. 3 is a schematic structural view of the raw material warehouse in Fig. 1;
图4为沿图3中A-A线剖视的结构示意图。 Fig. 4 is a schematic structural view taken along line A-A in Fig. 3 .
具体实施方式 detailed description
如图1所示,图中给出的是一种自动化麸曲生产线的实施例,其包括多个原材料仓1、麸曲汽蒸机2以及材料输送装置,该材料输送装置包括自后向前依次连接的水平送料装置、提升机和螺旋输送机,该提升机采用斗式提升机,其具体结构以及螺旋输送机的具体结构为现有技术,在此不再赘述。麸曲汽蒸机2的进料口与材料输送装置的送料端连接。具体来说,螺旋输送机5的进料端口与提升机4的出料端口连接,螺旋输送机5的出料端口与所述麸曲汽蒸机2的进料端口对应设置。 As shown in Figure 1, what provide among the figure is the embodiment of a kind of automatic glutinous rice production line, and it comprises a plurality of raw material bins 1, bran glutinous rice steamer 2 and material conveying device, and this material conveying device comprises from back to front A horizontal feeding device, a hoist and a screw conveyor connected in sequence, the hoist adopts a bucket elevator, the specific structure of which and the specific structure of the screw conveyor are prior art, and will not be repeated here. The feeding port of glutinous glutinous rice steamer 2 is connected with the feeding end of material conveying device. Specifically, the feed port of the screw conveyor 5 is connected to the discharge port of the hoist 4 , and the discharge port of the screw conveyor 5 is set corresponding to the feed port of the glutinous rice steamer 2 .
如图1、图3和图4所示,原材料仓1的底部设有出料口,原材料仓1的出料口上装有电动阀门11,图中所示的电动阀门11为由气缸驱动的闸板阀,当然也可以是其他结构形式的电动阀门,电动阀门11的出料端口连接有电子称重装置12,电子称重装置12的底盘上设有落料阀门,上述电子称重装置具有可盛纳电动阀门11落下材料的材料盛纳腔,通过压力传感器的方式进行称重,称重到合适重量以及需要落料时可自动将上述落料阀门打开,材料盛纳腔中的材料会自然落下,该电子称重装置的具体结构为现有技术,在此不再赘述,材料输送装置承接落料阀门落出的材料并将其输送,在本实施例中,为了使材料散落均匀,在电动阀门11的上方设置有由电动机驱动的均匀布料装置,均匀布料装置包括由电动机驱动的布料轴,布料轴上环布有多个布料叶片,可将原材料均匀落下且能打散其中的结块或聚团。上述电动阀门11、落料阀门和电子称重装置皆由控制器控制,先通过控制器控制电动阀门11打开,使各个原材料分别落入相应的电子称重装置中,达到预先设定的称重后关闭电动阀门11,再将落料阀门打开将材料落到材料输送装置上将其输送即可,上述过程实现了原材料的自动配比和运送,上述具体的控制结构为现有技术,本领域技术人员可根据上述描述的动作过程进行具体设计。 As shown in Figure 1, Figure 3 and Figure 4, the bottom of the raw material bin 1 is provided with a discharge port, and an electric valve 11 is installed on the discharge port of the raw material bin 1, and the electric valve 11 shown in the figure is a gate driven by a cylinder. Plate valve, certainly also can be the electric valve of other structural forms, the discharge port of electric valve 11 is connected with electronic weighing device 12, and the chassis of electronic weighing device 12 is provided with blanking valve, and above-mentioned electronic weighing device has The material storage chamber for the material falling from the electric valve 11 is weighed by means of a pressure sensor, and the above-mentioned blanking valve can be automatically opened when the weighing reaches an appropriate weight and the material needs to be dropped, and the material in the material storage chamber will naturally drop, the specific structure of the electronic weighing device is the prior art, and will not be repeated here. The material delivery device accepts the material dropped by the blanking valve and transports it. In this embodiment, in order to make the material scatter evenly, the Above the electric valve 11, there is a uniform distribution device driven by a motor. The uniform distribution device includes a distribution shaft driven by a motor. There are a plurality of distribution blades on the distribution shaft, which can evenly drop the raw materials and break up the agglomerates. or clumping. The above electric valve 11, blanking valve and electronic weighing device are all controlled by the controller. First, the controller controls the electric valve 11 to open, so that each raw material falls into the corresponding electronic weighing device to achieve the preset weighing Finally, close the electric valve 11, and then open the blanking valve to drop the material onto the material conveying device and transport it. The above process realizes the automatic proportioning and transportation of raw materials. The above-mentioned specific control structure is the prior art A technician can make a specific design according to the action process described above.
如图2所示,麸曲汽蒸机2包括侧部设有蒸汽进口的蒸桶21,蒸桶21上设有自动开启的开启门20,蒸桶21的蒸汽进口上固装有进汽管22,蒸桶21上还装有与进汽管22对称设置且由汽蒸动力装置驱动转动的支承轴23,支承轴23和进汽管22皆转动连接在麸曲汽蒸机的机架上,进汽管22的进气端装有回转式进气阀24,回转式进气阀24包括配装在一起左阀体和右阀体,左右阀体内转动连接有呈球形的阀芯,阀芯内设有与进汽管连通且轴向延伸的贯通孔,进汽管的进气端伸入右阀体内与贯通孔的一端连通,左阀体上设有与贯通孔的另一端连通的蒸汽进入通道,这种设置可使蒸汽通入的同时蒸桶21在汽蒸电机的驱动下转动,从而使蒸汽更加均匀的为各种原材料汽蒸,提高后期的制曲酿酒品质。 As shown in Figure 2, the glutinous rice steamer 2 includes a steam barrel 21 with a steam inlet on the side, an automatic opening door 20 is provided on the steam barrel 21, and a steam inlet pipe is fixed on the steam inlet of the steam barrel 21 22. The steam barrel 21 is also equipped with a support shaft 23 symmetrically arranged with the steam inlet pipe 22 and driven to rotate by the steam power device. The support shaft 23 and the steam inlet pipe 22 are both rotatably connected to the frame of the glutinous rice steamer , the intake end of the steam inlet pipe 22 is equipped with a rotary intake valve 24, the rotary intake valve 24 includes a left valve body and a right valve body fitted together, the left and right valve bodies are rotatably connected with a spherical valve core, the valve The core is provided with a through hole that communicates with the steam inlet pipe and extends axially. The inlet end of the steam inlet pipe extends into the right valve body and communicates with one end of the through hole. The steam enters the passage, and this setting can make the steam barrel 21 rotate under the drive of the steam motor while the steam is passing through, so that the steam can steam various raw materials more evenly, and improve the quality of koji making and brewing in the later stage.
如图1所示,水平送料装置包括前后对应设置在送料机架30且由送料动力装置驱动的送料辊31,该送料动力装置为送料电动机,送料辊31与送料电动机的动力连接结构为现有技术,两送料辊31之间包覆有位于落料阀门12下方的送料带32,送料机架30上装有位于送料带32两侧的挡料板33,挡料板33的设置可有效防止物料四处散落。 As shown in Figure 1, the horizontal feeding device includes feeding rollers 31 that are arranged on the feeding frame 30 and driven by the feeding power device. The feeding power device is a feeding motor, and the power connection structure between the feeding roller 31 and the feeding motor is existing technology, between the two feeding rollers 31 is covered with a feeding belt 32 located below the blanking valve 12, and the feeding frame 30 is equipped with a material retaining plate 33 located on both sides of the feeding belt 32, and the setting of the material retaining plate 33 can effectively prevent the material from Scattered everywhere.
以上所述为本实用新型的具体结构形式,本实用新型不受上述实施例的限制,在本技术领域人员来说,基于本实用新型上具体结构的等同变化以及部件替换皆在本实用新型的保护范围内。 The above is the specific structural form of the present utility model, and the present utility model is not limited by the above-mentioned embodiments. For those skilled in the art, based on the equivalent changes of the specific structure of the present utility model and parts replacement, all are within the scope of the present utility model. within the scope of protection.
Claims (7)
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106701438A (en) * | 2017-03-16 | 2017-05-24 | 山东兰陵美酒股份有限公司 | Wine brewing raw material storage and processing and koji making automatic system |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106701438A (en) * | 2017-03-16 | 2017-05-24 | 山东兰陵美酒股份有限公司 | Wine brewing raw material storage and processing and koji making automatic system |
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Effective date of registration: 20210915 Address after: 262119 No. 010, Jingjiu Avenue, Jingzhi Town, Anqiu City, Weifang City, Shandong Province Patentee after: Shandong Jingzhi Baijiu Co.,Ltd. Address before: 262119 No. 010, Jingyang street, Jingzhi Town, Anqiu City, Weifang City, Shandong Province Patentee before: SHANDONG JINGZHI LIQUOR Co.,Ltd. |
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