CN204945157U - A kind of full-automatic gas-liquid multi-usage injector - Google Patents
A kind of full-automatic gas-liquid multi-usage injector Download PDFInfo
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Abstract
本实用新型公布了一种全自动气液多用途进样器,包括管路系统,所述管路系统包括连通管路,连通管路上设有样品选择阀,样品选择阀连通有脱活三通接头和放空阀;放空阀连通有真空泵;脱活三通接头连通有脱活过滤器和放空阀,脱活过滤器连通有脱活六通阀,脱活六通阀连通有切换阀、载气装置和分析仪器;切换阀连通有背压阀和样品流量计;管路系统连接有计算机控制系统。本实用新型使进样器对分析组分无吸附,同时设计多种不同型号的阀相互配合、自动切换,保证进到分析仪器的样品具有很好代表性,且可在一台进样器上实现气、液不同类型样品的进样分析,液体样品即可以液体形式进到分析仪器,也可通过均匀气化后进到分析仪器。
The utility model discloses a fully automatic gas-liquid multipurpose sample injector, which includes a pipeline system, the pipeline system includes a connecting pipeline, a sample selection valve is arranged on the connecting pipeline, and a deactivation tee is connected to the sample selection valve. Joint and vent valve; the vent valve is connected with a vacuum pump; the deactivation three-way joint is connected with a deactivation filter and a vent valve; the deactivation filter is connected with a deactivation six-way valve; A device and an analysis instrument; the switching valve is connected with a back pressure valve and a sample flow meter; the pipeline system is connected with a computer control system. The utility model prevents the sample injector from adsorbing the analysis components, and at the same time, various valves of different types are designed to cooperate with each other and switch automatically, so as to ensure that the samples entering the analysis instrument are very representative, and can be used on one sample injector. Realize the sampling analysis of different types of gas and liquid samples. Liquid samples can enter the analytical instrument in liquid form, or enter the analytical instrument after being uniformly vaporized.
Description
技术领域 technical field
本实用新型属于仪器分析领域,尤其涉及一种全自动气液多用途进样器。 The utility model belongs to the field of instrument analysis, in particular to a fully automatic gas-liquid multipurpose sample injector.
背景技术 Background technique
气体(包括通过加热可快速气化的液体样品)样品进样器以自动阀进样模式较常见,所进样品分析的准确性与气路密封性、进样速度的快慢、液体样品气化的均匀性等因素密切相关。在分析中最不易解决的是进样量的重复性、样品的均匀性和同一台仪器分析样品间的交叉污染,对多样品自动化进样器而言,这些问题显得比较突出。现在较通用的作法是气体进样器只有一气体进样口或再加一个液体进样气化器,只作单样品分析,进完样后再人为处理进样器气路,以防止残留干扰下个样品分析。 Gas (including liquid samples that can be quickly vaporized by heating) sample injectors are usually in the automatic valve sampling mode. Factors such as uniformity are closely related. The most difficult to solve in the analysis is the repeatability of the injection volume, the uniformity of the sample and the cross-contamination between the samples analyzed by the same instrument. For the multi-sample automatic sampler, these problems are more prominent. The more common practice now is that the gas sampler has only one gas inlet or a liquid sample gasifier, only for single-sample analysis, and after the sample is injected, the gas path of the sampler is artificially processed to prevent residual interference. Next sample analysis.
再次,现有的气体进样器存在取样代表性差,不能混合连通气样源和液样源,样品间存在交叉污染,因样品有不易气化的残留液使进样器堵塞;液体样品气化效果差,不能保证气化后的样品具有良好代表性;进样器与分析仪器间保证无缝连通实现样品序列化自动进样分析困难,因易造成样品间交叉污染,直接影响到分析结果准确性。 Thirdly, the existing gas sampler has poor sampling representativeness, cannot mix and connect the gas sample source and the liquid sample source, and there is cross-contamination between samples. The effect is poor, and the sample after gasification cannot be guaranteed to be well representative; it is difficult to ensure seamless connection between the sample injector and the analytical instrument to realize sample serialization and automatic sample injection analysis, because it is easy to cause cross-contamination between samples, which directly affects the accuracy of the analysis results sex.
实用新型内容 Utility model content
为解决上述问题本实用新型提供了一种全自动气液多用途进样器。本实用新型使进样器对分析组分无吸附,同时设计多种不同型号的阀相互配合、自动切换,保证进到分析仪器的样品具有很好代表性,且可在一台进样器上实现气、液不同类型样品的进样分析,再加上自动化气路净化系统,避免了分析过程中样品间的交叉污染,同时在真空泵的作用下防止死体积残留样品污染环境。 In order to solve the above problems, the utility model provides a fully automatic gas-liquid multipurpose sample injector. The utility model prevents the sample injector from adsorbing the analysis components, and at the same time, various valves of different types are designed to cooperate with each other and switch automatically, so as to ensure that the samples entering the analysis instrument are very representative, and can be used on one sample injector. Realize the injection analysis of different types of gas and liquid samples, coupled with the automatic gas path purification system, avoid cross-contamination between samples during the analysis process, and at the same time prevent the dead volume residual samples from polluting the environment under the action of the vacuum pump.
为达到上述技术效果,本实用新型的技术方案是: For reaching above-mentioned technical effect, the technical scheme of the utility model is:
一种全自动气液多用途进样器,包括管路系统,所述管路系统包括连通管路,连通管路上设有样品选择阀,样品选择阀上设有进样阀和出气阀,进样阀连通有脱活三通接头,出气阀连通有放空阀;放空阀通过三通接头A连通有真空泵;脱活三通接头连通有脱活过滤器和放空阀,脱活过滤器连通有脱活六通阀,脱活六通阀上设有第一阀门、第二阀门、第三阀门、第四阀门、第五阀门和第六阀门,脱活过滤器经针阀与第一阀门连通,第一阀门与第二阀门连通,第二阀门通过定量环与第五阀门连通,第五阀门连通第六阀门,第六阀门连通有第一通阀,第一通阀连通有切换阀,切换阀连通有背压阀和三通接头B,三通接头B连通有背压阀和样品流量计,样品流量计与三通接头A连通;背压阀上设有第一压力表;第三阀门连通有载气装置,第四阀门连通有分析仪器,第三阀门和第四阀门联通;脱活六通阀处于加热箱内。 A fully automatic gas-liquid multi-purpose sampler, including a pipeline system, the pipeline system includes a communication pipeline, a sample selection valve is arranged on the communication pipeline, an injection valve and an air outlet valve are arranged on the sample selection valve, The sample valve is connected with a deactivation three-way joint, and the outlet valve is connected with a vent valve; the vent valve is connected with a vacuum pump through the three-way joint A; the deactivation three-way joint is connected with a deactivation filter and a vent valve, and the deactivation filter is connected with a deactivation valve. The active six-way valve and the deactivated six-way valve are provided with a first valve, a second valve, a third valve, a fourth valve, a fifth valve and a sixth valve, and the deactivation filter communicates with the first valve through a needle valve. The first valve communicates with the second valve, the second valve communicates with the fifth valve through the quantitative loop, the fifth valve communicates with the sixth valve, the sixth valve communicates with the first valve, the first valve communicates with the switching valve, and the switching valve The back pressure valve is connected with the three-way joint B, and the three-way joint B is connected with the back pressure valve and the sample flow meter, and the sample flow meter is connected with the three-way joint A; the back pressure valve is provided with a first pressure gauge; the third valve is connected with There is a carrier gas device, the fourth valve is connected with an analytical instrument, the third valve is connected with the fourth valve; the deactivation six-way valve is located in the heating box.
进一步的改进,所述第一通阀连通有吹扫阀,吹扫阀连通有吹扫流量计,吹扫阀上设有第二压力表。 As a further improvement, the first through valve is connected with a purge valve, the purge valve is connected with a purge flowmeter, and the purge valve is provided with a second pressure gauge.
进一步的改进,所述第四阀门通过脱活多位选择阀与多个分析仪器连通。 As a further improvement, the fourth valve communicates with multiple analytical instruments through a deactivated multi-position selector valve.
进一步的改进,所述加热箱连接有温度显示器。 As a further improvement, the heating box is connected with a temperature display.
进一步的改进,所述样品选择阀上的进样阀为4个。 As a further improvement, there are four sampling valves on the sample selection valve.
进一步的改进,所述管路系统的内壁和外壁均镀有硅涂层。 As a further improvement, both the inner wall and the outer wall of the pipeline system are coated with silicon coating.
进一步的改进,管路系统连接有计算机控制系统。 As a further improvement, the pipeline system is connected with a computer control system.
本实用新型的优点: Advantage of the utility model:
1.自动化程度高,能够实现与仪器同步运行。 1. High degree of automation, able to realize synchronous operation with the instrument.
2.通用性强,可同时分析气袋样品和钢瓶样品。 2. Strong versatility, can analyze air bag samples and steel cylinder samples at the same time.
3.实现了自净化功能,保证样品间无交叉污染。 3. Realized the self-purification function to ensure no cross-contamination between samples.
4.通过计算机控制系统实现了多样品按用户需求任意排序,自动分析。 4. Through the computer control system, it realizes the arbitrary sorting and automatic analysis of multiple samples according to user needs.
5.计算机控制系统实现了在关闭样品钢瓶或气袋后,自动排净各钢瓶或气袋连通管路中残留样品或按用户需求排空样品。 5. The computer control system realizes that after closing the sample steel cylinders or air bags, the residual samples in the connecting pipelines of each steel cylinder or air bag are automatically discharged or the samples are emptied according to user needs.
6.选择进样阀实现了同一样品或不同样品在不同分析仪器上自动进样分析。 6. Selecting the injection valve realizes the automatic injection analysis of the same sample or different samples on different analytical instruments.
7.钢瓶液样可实现加热气化进样或以液态形式进样。 7. The liquid sample in the steel cylinder can be heated and vaporized or injected in liquid form.
附图说明 Description of drawings
图1为本实用新型结构示意图。 Fig. 1 is the structural representation of the utility model.
具体实施方式 detailed description
实施例 Example
如图1所示的一种全自动气液多用途进样器,包括管路系统,其特征在于,所述管路系统包括连通管路23,连通管路23上设有样品选择阀1,样品选择阀1上设有4个进样阀24和1个出气阀25,进样阀24连通有脱活三通接头3,出气阀25连通有放空阀2;放空阀2通过三通接头A4连通有真空泵5;脱活三通接头3连通有脱活过滤器6和放空阀2,脱活过滤器6连通有脱活六通阀8,脱活六通阀8上设有第一阀门81、第二阀门82、第三阀门83、第四阀门84、第五阀门85和第六阀门86,脱活过滤器6经针阀7与第一阀门81连通,第一阀门81与第二阀门82连通,第二阀门82通过定量环87与第五阀门85连通,第五阀门85连通第六阀门86,第六阀门86连通有第一通阀11。第一通阀11连通有切换阀12和吹扫阀18,吹扫阀18连通有吹扫流量计20,吹扫阀18上设有第二压力表19。切换阀12连通有背压阀13和三通接头B14,三通接头B14连通有背压阀13和样品流量计15,样品流量计15与三通接头A4连通;背压阀13上设有第一压力表17;第三阀门83连通有载气装置10,第四阀门84通过脱活多位选择阀22与多个分析仪器9连通,第三阀门83和第四阀门84联通;脱活六通阀8处于加热箱16内,加热箱16连接有温度显示器21。管路系统的内壁和外壁均镀有硅涂层。管路系统连接有计算机控制系统。 A kind of fully automatic gas-liquid multi-purpose sample injector as shown in Figure 1, comprises pipeline system, is characterized in that, described pipeline system comprises communication pipeline 23, is provided with sample selection valve 1 on the communication pipeline 23, The sample selection valve 1 is provided with 4 sampling valves 24 and 1 outlet valve 25, the sampling valve 24 is connected with the deactivation three-way joint 3, and the gas outlet valve 25 is connected with the vent valve 2; the vent valve 2 is connected with the three-way joint A4 It is connected with a vacuum pump 5; the deactivation three-way joint 3 is connected with a deactivation filter 6 and a vent valve 2, and the deactivation filter 6 is connected with a deactivation six-way valve 8, and the deactivation six-way valve 8 is provided with a first valve 81 , the second valve 82, the third valve 83, the fourth valve 84, the fifth valve 85 and the sixth valve 86, the deactivation filter 6 communicates with the first valve 81 through the needle valve 7, and the first valve 81 communicates with the second valve 82, the second valve 82 communicates with the fifth valve 85 through the quantitative ring 87, the fifth valve 85 communicates with the sixth valve 86, and the sixth valve 86 communicates with the first valve 11. The first through valve 11 communicates with a switching valve 12 and a purge valve 18 , the purge valve 18 communicates with a purge flowmeter 20 , and the purge valve 18 is provided with a second pressure gauge 19 . The switching valve 12 is connected with a back pressure valve 13 and a three-way joint B14, and the three-way joint B14 is connected with a back pressure valve 13 and a sample flow meter 15, and the sample flow meter 15 is connected with the three-way joint A4; A pressure gauge 17; the third valve 83 communicates with the carrier gas device 10, the fourth valve 84 communicates with a plurality of analytical instruments 9 through the deactivated multi-position selector valve 22, and the third valve 83 communicates with the fourth valve 84; the deactivated six The through valve 8 is in the heating box 16, and the heating box 16 is connected with a temperature display 21. The inner and outer walls of the piping system are coated with silicon. The pipeline system is connected with a computer control system.
管路系统的操作由计算机控制系统通过隔离电路驱动自动完成。 The operation of the pipeline system is automatically completed by the computer control system through the isolation circuit drive.
管路系统上的压力、温度、流量通过相应检测元器件测量,信号经A/D转换进入计算机软件,由计算机再反馈相应控制信号。 The pressure, temperature, and flow of the pipeline system are measured by corresponding detection components, and the signals are converted into computer software by A/D, and the corresponding control signals are fed back by the computer.
管路系统还设有可燃气检测部件,防止泄露发生事故,同时能把危险源信号通过计算机软件发送到终端用户。 The pipeline system is also equipped with combustible gas detection components to prevent leakage and accidents, and at the same time, the signal of the dangerous source can be sent to the end user through computer software.
分析仪器9的同步运行信号通过RS232串行通信实现。 The synchronous operation signal of the analytical instrument 9 is realized through RS232 serial communication.
当使用钢瓶样品进行检测时,因为钢瓶样品一般都是带压的液体样品,当选择某一钢瓶样品后,在计算机控制系统控制下,样品先通过放空阀2和真空泵5排放部分死体积样品,然后关闭放空阀2,样品经过脱活过滤器6、针阀7、加热箱16内的脱活六通阀8、脱活六通阀8内的定量环87、切换阀12、背压阀13、样品流量计15和真空泵5进行定量置换,汽化置换时间长短由具体实验确定。脱活六通阀8进完样后,样品选择阀1复位,放空阀2打开,吹扫阀18打开,对管路进行净化吹扫,吹扫时间长短以管线无残留样品为基准,不能影响下一样品分析。 When using steel cylinder samples for detection, because steel cylinder samples are generally pressurized liquid samples, when a certain steel cylinder sample is selected, under the control of the computer control system, the sample first discharges part of the dead volume sample through the vent valve 2 and the vacuum pump 5, Then close the vent valve 2, and the sample passes through the deactivation six-way valve 8 in the deactivation filter 6, the needle valve 7, the heating box 16, the quantitative loop 87 in the deactivation six-way valve 8, the switching valve 12, the back pressure valve 13 , the sample flow meter 15 and the vacuum pump 5 perform quantitative replacement, and the length of the vaporization replacement time is determined by specific experiments. After the deactivated six-way valve 8 has injected the sample, the sample selection valve 1 is reset, the vent valve 2 is opened, and the purge valve 18 is opened to purify and purge the pipeline. The purge time is based on the absence of residual samples in the pipeline and cannot affect Next sample analysis.
当用气袋样品进样进行检测时:因为气袋样品一般都是低压气体样品,要靠真空泵5把样品抽进定量环87。当计算机控制系统选择某一气袋样品后,放空阀2在整个取样过程处于关闭状态。在电脑控制下,样品经过脱活过滤器6、针阀7、加热箱16内的脱活六通阀8、脱活六通阀8内的定量环87、切换阀12、样品流量计15和真空泵5进行定量置换,置换时间长短由具体实验确定。脱活六通阀8进完样后,样品选择阀1复位,吹扫阀18打开,对管路进行净化吹扫,吹扫时间长短以管线无残留样品为基准,不能影响下一样品分析。 When testing with the air bag sample introduction: because the air bag sample is generally all low-pressure gas samples, the sample will be sucked into the quantitative loop 87 by the vacuum pump 5 . When the computer control system selects a certain air bag sample, the vent valve 2 is closed during the whole sampling process. Under computer control, the sample passes through the deactivation six-way valve 8 in the deactivation filter 6, the needle valve 7, the heating box 16, the quantitative loop 87 in the deactivation six-way valve 8, the switching valve 12, the sample flow meter 15 and The vacuum pump 5 performs quantitative replacement, and the replacement time is determined by specific experiments. After the deactivated six-way valve 8 has injected the sample, the sample selection valve 1 is reset, and the purge valve 18 is opened to purify and purge the pipeline. The purge time is based on the absence of residual samples in the pipeline and cannot affect the analysis of the next sample.
本实用新型中的样品选择阀1与吹扫流量计20、真空泵5相配合,可以交互连通气袋样品和带压钢瓶样品,在计算机控制系统的控制下,各样品接顺序分析并且有吹扫流量计20吹扫连通管路23,保证样品间不会因残留污染。因为有真空泵5,在分析完样品关闭样品选择阀1后,可通过抽真空排净管道残存样而防止污染连通管路23和进样器周围环境。保证进样器不残存样品,避免进样器的污染。 The sample selection valve 1 in the utility model cooperates with the purge flow meter 20 and the vacuum pump 5, and can communicate with the air bag sample and the steel cylinder sample under pressure. The flow meter 20 purges the communication pipeline 23 to ensure that the sample room will not be polluted by residuals. Because there is a vacuum pump 5, after the sample is analyzed and the sample selection valve 1 is closed, the residual sample in the pipeline can be evacuated to prevent pollution of the connecting pipeline 23 and the surrounding environment of the sampler. Ensure that no sample remains in the injector to avoid contamination of the injector.
现有的进样器在分析样品时,钢瓶样品很难不带有残液如水、液碱、液酸等,有时还有不溶性颗粒污染物。而本实用新型里,样品在进行分析前先通过放空阀2排放部分,这保证了气化样品具有代表性,同时避免了进样器管路堵塞。脱活过滤器6可保护后续气路干净,针阀7控制样品的气化速率,保证样品按规程要求均匀等速气化。 When existing sample injectors analyze samples, it is difficult for steel cylinder samples to contain residual liquids such as water, liquid caustic soda, liquid acid, etc., and sometimes insoluble particle pollutants. However, in the present invention, the sample is discharged through the vent valve 2 before analysis, which ensures that the vaporized sample is representative and avoids the blockage of the pipeline of the sampler. The deactivation filter 6 can protect the follow-up gas path clean, and the needle valve 7 controls the gasification rate of the sample to ensure that the sample is gasified evenly and at the same speed as required by the regulations.
当一个样品气化进样完成后,在计算机控制系统的控制下,经吹扫阀18向进样器提供净化气吹扫气路,净化气反吹脱活过滤器6使其自净化保持长久使用。背压阀13用于控制进样量,使得检测结果具有重复性,保证每次进入仪器的样品尽可能一致。 When a sample is gasified and injected, under the control of the computer control system, the purging valve 18 is used to provide the purging gas path to the injector, and the purging gas is blown back to the deactivation filter 6 to make it self-purifying for a long time. use. The back pressure valve 13 is used to control the injection volume, so that the test results are repeatable and ensure that the samples entering the instrument are as consistent as possible each time.
在计算机控制系统的控制下,根据用户设定的样品类型通过控制切换阀12可自动调节系统进样方式。此进样器还能再加配一脱活多位选择阀,把不同样品或同一样品按用户预定程序分配到不同分析仪器。进样器中的自动化气路净化系统,避免了分析过程中样品间的交叉污染,同时在真空泵的作用下防止了进样钢瓶到选择进样阀间死体积样品的残留,也避免了在更换钢瓶或气袋样品时残留样释放到仪器周围环境中损害人体健康,保证了分析清洁安全。计算机控制系统可以通过脱活多位选择阀22,把不同样品或同一样品按用户预定程序分配到不同分析仪器,从而实现快速样品的快速检测。 Under the control of the computer control system, the sampling mode of the system can be automatically adjusted by controlling the switching valve 12 according to the sample type set by the user. This sampler can also be equipped with a deactivated multi-position selector valve to distribute different samples or the same sample to different analysis instruments according to the user's predetermined program. The automatic gas path purification system in the sampler avoids cross-contamination between samples during the analysis process, and at the same time, under the action of the vacuum pump, it prevents the residue of dead volume samples between the injection cylinder and the selective injection valve, and also avoids When the cylinder or air bag sample is released, the residual sample is released into the surrounding environment of the instrument, which will damage human health and ensure the cleanliness and safety of the analysis. The computer control system can distribute different samples or the same sample to different analysis instruments according to the user's predetermined program by deactivating the multi-position selector valve 22, thereby realizing rapid detection of fast samples.
本实用新型能够按序列放置高压钢瓶样品和气袋样品,对钢瓶样品和气袋样品均可进行检测,且能够按照顺序自动切换,能够使实验管路自动净化,一台自动进样器可以控制多台分析仪器并分配样品到不同仪器。 The utility model can place high-pressure steel cylinder samples and air bag samples in sequence, and can detect both steel cylinder samples and air bag samples, and can automatically switch according to the order, and can automatically purify the experimental pipeline, and one automatic sampler can control multiple Analyze instruments and distribute samples to different instruments.
以上实例的说明只是用于帮助理解本实用新型的核心思想;同时,对于本领域的一般技术人员,依据本实用新型的思想,在具体实施方式及应用范围上均会有改变之处,综上所述,本说明书内容不应理解为对本实用新型的限制。 The description of the above examples is only used to help understand the core idea of the present utility model; meanwhile, for those of ordinary skill in the art, according to the idea of the present utility model, there will be changes in the specific implementation and application range, in summary As stated above, the contents of this specification should not be construed as limiting the present utility model.
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105891391A (en) * | 2016-06-29 | 2016-08-24 | 天津博纳艾杰尔科技有限公司 | Automatic sampling device |
| CN106199032A (en) * | 2016-06-30 | 2016-12-07 | 南京润泽流体控制设备有限公司 | The sampling device of no cross contamination and control method thereof |
| CN107976552A (en) * | 2016-10-25 | 2018-05-01 | 中国石油化工股份有限公司 | The universal sampling device and general sample injection method of gaseous hydrocarbon and liquefied petroleum gas |
| CN115266219A (en) * | 2022-09-09 | 2022-11-01 | 北京楚翔飞科技开发有限责任公司 | Sampling module and sampling method for liquefied petroleum gas |
-
2015
- 2015-09-24 CN CN201520748239.7U patent/CN204945157U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105891391A (en) * | 2016-06-29 | 2016-08-24 | 天津博纳艾杰尔科技有限公司 | Automatic sampling device |
| CN105891391B (en) * | 2016-06-29 | 2019-02-12 | 天津博纳艾杰尔科技有限公司 | An automatic sampling device |
| CN106199032A (en) * | 2016-06-30 | 2016-12-07 | 南京润泽流体控制设备有限公司 | The sampling device of no cross contamination and control method thereof |
| CN106199032B (en) * | 2016-06-30 | 2018-05-08 | 南京润泽流体控制设备有限公司 | A kind of sample injection method of no cross contamination |
| CN107976552A (en) * | 2016-10-25 | 2018-05-01 | 中国石油化工股份有限公司 | The universal sampling device and general sample injection method of gaseous hydrocarbon and liquefied petroleum gas |
| CN115266219A (en) * | 2022-09-09 | 2022-11-01 | 北京楚翔飞科技开发有限责任公司 | Sampling module and sampling method for liquefied petroleum gas |
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