CN204941504U - A kind of erosion resistance high pressure combination manifold apparatus - Google Patents
A kind of erosion resistance high pressure combination manifold apparatus Download PDFInfo
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- CN204941504U CN204941504U CN201520567820.9U CN201520567820U CN204941504U CN 204941504 U CN204941504 U CN 204941504U CN 201520567820 U CN201520567820 U CN 201520567820U CN 204941504 U CN204941504 U CN 204941504U
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Abstract
本实用新型提供了一种耐冲蚀高压组合管汇装置。所述装置在Y型四通接头上装有排出堵头座和排出堵头,并用弯头与两个主管旋塞阀相连通,两个主管旋塞阀分别与T型三通接头、主管、1号立体四通接头和2号立体四通接头相连通,1号立体四通接头和2号立体四通接头用活动弯头相连通。所述T型三通接头及立体四通接头上装接有支管、支管旋塞阀,支管旋塞阀的另一端装有吸入堵头座和吸入堵头。该装置的耐冲蚀高压组合管汇支管路与主管路改进成90°,压裂液对管件的冲蚀磨损量最小,耐冲蚀高压组合管汇采用立体T形四通、立体Y形四通上安装压力传感器,使整个结构更紧凑,提高了高压管汇的使用寿命。
The utility model provides an erosion-resistant high-pressure combined manifold device. The device is equipped with a discharge plug seat and a discharge plug on the Y-shaped four-way joint, and connects with two main pipe plug valves with an elbow. The four-way joint is connected with No. 2 three-dimensional four-way joint, and No. 1 three-dimensional four-way joint is connected with No. 2 three-dimensional four-way joint with swivel elbow. The T-shaped three-way joint and the three-dimensional four-way joint are equipped with branch pipes and branch pipe cocks, and the other end of the branch pipe cocks is equipped with a suction plug seat and a suction plug. The erosion-resistant high-pressure combined manifold branch pipeline of the device is improved to 90° with the main pipeline, and the erosion and wear of the pipe fittings by the fracturing fluid is the least. By installing a pressure sensor on top, the whole structure is more compact and the service life of the high-pressure manifold is improved.
Description
技术领域 technical field
本实用新型涉及到石油辅助设备领域,特别涉及到一种耐冲蚀高压组合管汇装置。 The utility model relates to the field of petroleum auxiliary equipment, in particular to an erosion-resistant high-pressure combined manifold device.
背景技术 Background technique
在油气井压裂作业机组中通常都配备一台压裂管汇车,其上的高压组合管汇的作用是连接压裂泵车的高压排出口,在施工中将经压裂泵车增压的压裂液汇集后注入井底。 A fracturing manifold truck is usually equipped in an oil and gas well fracturing operation unit. The high-pressure combined manifold on it is used to connect the high-pressure outlet of the fracturing pump truck. During construction, the fracturing pump truck will be pressurized. The fracturing fluid is collected and injected into the bottom of the well.
现有压裂管汇车的环形高压管汇装置由歧管和直管组成主管路,每个歧管外侧连接旋塞阀作为控制开关并构成支管路。此种环形高压管汇装置,其支管路与主管路之间存在30-45度夹角。支管路间距过小,不方便与压裂泵车连接。且随着非常规油气的开发,大型压裂施工的兴起,这些高压管件在压裂施工过程中通常要承受高达100MPa以上的压力、高速运动固体粒子的冲刷、酸化液的腐蚀以及管汇迂回转折引起的拉压应力作用,工况极其恶劣,易于发生应力腐蚀、酸蚀和冲蚀等,直接影响了现有环形高压管汇装置的使用寿命,也易造成生产事故。 The ring-shaped high-pressure manifold device of the existing fracturing manifold truck consists of a manifold and a straight pipe to form a main pipeline, and the outside of each manifold is connected to a cock valve as a control switch to form a branch pipeline. In this kind of annular high-pressure manifold device, there is an included angle of 30-45 degrees between the branch pipeline and the main pipeline. The distance between the branch pipelines is too small, which is inconvenient to connect with the fracturing pump truck. And with the development of unconventional oil and gas, the rise of large-scale fracturing construction, these high-pressure pipe fittings usually have to withstand the pressure of up to 100MPa or more, the erosion of high-speed moving solid particles, the corrosion of acidizing fluid, and the twists and turns of the manifold during the fracturing construction process. The resulting tensile and compressive stress, the working conditions are extremely harsh, prone to stress corrosion, acid corrosion and erosion, etc., which directly affects the service life of the existing annular high-pressure manifold device, and is also likely to cause production accidents.
发明内容 Contents of the invention
本实用新型的目的在于提供一种克服现有环形高压管汇装置管壁冲蚀严重、支管路间距过小问题的耐冲蚀高压组合管汇装置。 The purpose of the utility model is to provide an erosion-resistant high-pressure combined manifold device which overcomes the problems of severe pipe wall erosion and too small distance between branch pipes in the existing ring-shaped high-pressure manifold device.
为实现上述目的,本实用新型的技术方案为: To achieve the above object, the technical solution of the utility model is:
一种耐冲蚀高压组合管汇装置,包括弯头、支管旋塞阀、T型三通接头、主管、1号立体四通接头、活动弯头、2号立体四通接头、压力传感器、支管、吸入堵头、吸入堵头座、Y型四通接头、主管旋塞阀、排出堵头和排出堵头座,所述装置在Y型四通接头的直端装有排出堵头座和排出堵头,Y端其中一个用弯头与主管旋塞阀相连通,另一个直接装接主管旋塞阀,两个主管旋塞阀的另一端分别各装接一个T型三通接头,T型三通接头的另一端分别与主管相连通,两根主管上分别各装接有1-2个T型三通接头,两根主管的尾端分别装接有1号立体四通接头和2号立体四通接头,1号立体四通接头和2号立体四通接头用活动弯头相连通。 An erosion-resistant high-pressure combined manifold device, including elbows, branch pipe plug valves, T-shaped three-way joints, main pipes, No. 1 three-dimensional four-way joints, swivel elbows, No. 2 three-dimensional four-way joints, pressure sensors, branch pipes, Suction plug, suction plug seat, Y-shaped four-way joint, main pipe plug valve, discharge plug and discharge plug seat, the device is equipped with a discharge plug seat and a discharge plug seat at the straight end of the Y-shaped four-way joint , one of the Y ends is connected to the main pipe plug valve with an elbow, and the other is directly connected to the main pipe plug valve. One end is respectively connected with the main pipe, and the two main pipes are respectively equipped with 1-2 T-shaped three-way joints, and the tail ends of the two main pipes are respectively equipped with a No. 1 three-dimensional four-way joint and a No. 2 three-dimensional four-way joint. No. 1 three-dimensional four-way joint and No. 2 three-dimensional four-way joint are connected with swivel elbows.
所述T型三通接头、1号立体四通接头和2号立体四通接头的直端装接有支管,支管的另一端装有支管旋塞阀,支管旋塞阀的另一端装有吸入堵头座和吸入堵头。 The straight ends of the T-shaped three-way joint, the No. 1 three-dimensional four-way joint and the No. 2 three-dimensional four-way joint are equipped with a branch pipe, and the other end of the branch pipe is equipped with a branch pipe cock valve, and the other end of the branch pipe cock valve is equipped with a suction plug. seat and suction plug.
所述1号立体四通接头、2号立体四通接头和Y型四通接头的第四出口上分别装有压力传感器。 Pressure sensors are respectively installed on the fourth outlets of the No. 1 three-dimensional four-way joint, the No. 2 three-dimensional four-way joint and the Y-shaped four-way joint.
本实用新型的积极效果为: The positive effect of the utility model is:
1、该装置的耐冲蚀高压组合管汇支管路与主管路改进成90°,压裂液对管件的冲蚀磨损量最小,提高了高压管汇的使用寿命; 1. The branch pipeline of the erosion-resistant high-pressure combined manifold of the device is improved to 90° with the main pipeline, and the fracturing fluid has the least erosion and wear on the pipe fittings, which improves the service life of the high-pressure manifold;
2、耐冲蚀高压组合管汇采用立体T形四通、立体Y形四通上安装压力传感器,使整个结构更紧凑; 2. The erosion-resistant high-pressure combined manifold adopts a three-dimensional T-shaped cross and a three-dimensional Y-shaped cross to install a pressure sensor to make the whole structure more compact;
3、耐冲蚀高压组合管汇的支管路间距达到1200mm,使吸入口与压裂泵车的连接更加方便。 3. The distance between the branches of the erosion-resistant high-pressure combined manifold reaches 1200mm, which makes the connection between the suction port and the fracturing pump truck more convenient.
附图说明 Description of drawings
图1、耐冲蚀高压组合管汇装置结构示意图; Figure 1. Schematic diagram of the structure of the erosion-resistant high-pressure combined manifold device;
图2、立体四通接头全剖结构示意图。 Figure 2. Schematic diagram of the full-section structure of the three-dimensional four-way joint.
具体实施方式 detailed description
下面结合附图1和2进一步说明本实用新型的具体实施方式。 Below in conjunction with accompanying drawing 1 and 2 further illustrate the specific embodiment of the present utility model.
参见图1和2,操作前,先将Y型四通接头12上的排出堵头15和排出堵头座16拆下,将Y型四通接头12通过高压直管与油气井的井口接通,根据施工现场压裂泵车的数量和压裂液的输出量,确定选用几组装在支管9上的支管旋塞阀2与压裂泵车的排出口接通,数量确定后,拆下装在支管旋塞阀2上的吸入堵头10和吸入堵头座11,将支管旋塞阀2、支管9和T型三通接头3与压裂泵车的排出口接通,同时拆下1号立体四通接头5和2号立体四通接头7上支管旋塞阀2所装的吸入堵头10和吸入堵头座11,并与压裂泵车的排出口接通,然后开启所接通T型三通接头3、1号立体四通接头5和2号立体四通接头7上的支管旋塞阀2,同时开启与主管4相接通的主管旋塞阀14,压裂液从压裂泵车的排出口由支管旋塞阀2、支管9、T型三通接头3、1号立体四通接头5和2号立体四通接头7经活动弯头6、主管4、主管旋塞阀14和弯头1,从Y型四通接头12通过高压直管注入井底。装在1号立体四通接头5、2号立体四通接头7和Y型四通接头12上第四出口13的压力传感器8,用于监测管汇装置内的压裂液的压力。 Referring to Figures 1 and 2, before operation, first remove the discharge plug 15 and discharge plug seat 16 on the Y-shaped four-way joint 12, and connect the Y-shaped four-way joint 12 to the wellhead of the oil and gas well through a high-pressure straight pipe According to the number of fracturing pump trucks at the construction site and the output of fracturing fluid, determine how many branch pipe cocks 2 assembled on the branch pipe 9 are connected to the outlet of the fracturing pump truck. Suction plug 10 and suction plug seat 11 on the branch pipe cock 2, connect the branch pipe cock 2, branch 9 and T-shaped tee joint 3 to the outlet of the fracturing pump truck, and remove the No. The suction plug 10 and the suction plug seat 11 installed in the upper branch pipe plug valve 2 of the through joint 5 and the No. 2 three-dimensional four-way joint 7 are connected with the discharge port of the fracturing pump truck, and then the connected T-shaped three-way plug valve is opened. 3, the No. 1 three-dimensional four-way joint 5 and the branch pipe cock valve 2 on the No. 2 three-dimensional four-way joint 7, and simultaneously open the main pipe cock 14 connected to the main pipe 4, and the fracturing fluid is discharged from the fracturing pump truck. The outlet consists of branch pipe cock valve 2, branch pipe 9, T-shaped three-way joint 3, No. 1 three-dimensional four-way joint 5 and No. 2 three-dimensional four-way joint 7 through swivel elbow 6, main pipe 4, main pipe cock 14 and elbow 1, It is injected into the bottom of the well from the Y-shaped four-way joint 12 through a high-pressure straight pipe. The pressure sensor 8 mounted on the fourth outlet 13 of the No. 1 three-dimensional four-way joint 5, the No. 2 three-dimensional four-way joint 7 and the Y-shaped four-way joint 12 is used to monitor the pressure of the fracturing fluid in the manifold device.
当从压裂泵车排出口排出的压裂液流量大时,拆下与主管旋塞阀14相连通的弯头1和Y型四通接头12,并将2个主管旋塞阀14直接与油气井井口的高压直管接通形成双管路,压裂液通过2根高压直管注入井底。 When the flow rate of the fracturing fluid discharged from the outlet of the fracturing pump truck is large, remove the elbow 1 and the Y-shaped four-way joint 12 connected with the main pipe plug valve 14, and connect the two main pipe plug valves 14 directly to the oil and gas well. The high-pressure straight pipe at the wellhead is connected to form a double pipe, and the fracturing fluid is injected into the bottom of the well through two high-pressure straight pipes.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520567820.9U CN204941504U (en) | 2015-07-31 | 2015-07-31 | A kind of erosion resistance high pressure combination manifold apparatus |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201520567820.9U CN204941504U (en) | 2015-07-31 | 2015-07-31 | A kind of erosion resistance high pressure combination manifold apparatus |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106761616A (en) * | 2016-12-07 | 2017-05-31 | 中国石油天然气股份有限公司 | A construction operation manifold used for online injection and acidification of water injection wells |
| CN110374575A (en) * | 2019-06-19 | 2019-10-25 | 中石化石油工程技术服务有限公司 | A kind of novel high-pressure pipe joints device |
| CN111219326A (en) * | 2020-03-12 | 2020-06-02 | 美国杰瑞国际有限公司 | A manifold system for low pressure suction and high pressure discharge |
-
2015
- 2015-07-31 CN CN201520567820.9U patent/CN204941504U/en not_active Expired - Lifetime
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106761616A (en) * | 2016-12-07 | 2017-05-31 | 中国石油天然气股份有限公司 | A construction operation manifold used for online injection and acidification of water injection wells |
| CN110374575A (en) * | 2019-06-19 | 2019-10-25 | 中石化石油工程技术服务有限公司 | A kind of novel high-pressure pipe joints device |
| CN110374575B (en) * | 2019-06-19 | 2024-11-26 | 中国石油化工集团有限公司 | A new type of high pressure manifold device |
| CN111219326A (en) * | 2020-03-12 | 2020-06-02 | 美国杰瑞国际有限公司 | A manifold system for low pressure suction and high pressure discharge |
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Effective date of registration: 20171110 Address after: 434020 No. 1 Longshan Temple Street, Jingzhou District, Jingzhou, Hubei Co-patentee after: SINOPEC OILFIELD EQUIPMENT Corp. Patentee after: SINOPEC SIJI PETROLEUM MACHINERY Co.,Ltd. Address before: 434020 Jingzhou city of Hubei province Jingzhou district four Road No. 1 Patentee before: SJ PETROLEUM MACHINERY Co.,Ltd. SINOPEC |
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Effective date of registration: 20220330 Address after: 434020 Longshan Temple Street, Jingzhou District, Jingzhou, Hubei Patentee after: SINOPEC SIJI PETROLEUM MACHINERY Co.,Ltd. Patentee after: SINOPEC OILFIELD EQUIPMENT Corp. Patentee after: SJS Ltd. Address before: 434020 Longshan Temple Street, Jingzhou District, Jingzhou, Hubei Patentee before: SINOPEC SIJI PETROLEUM MACHINERY Co.,Ltd. Patentee before: SINOPEC OILFIELD EQUIPMENT Corp. |
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Granted publication date: 20160106 |