CN204940878U - Electrical installation erecting device in a kind of prepackage type electrical house - Google Patents

Electrical installation erecting device in a kind of prepackage type electrical house Download PDF

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Publication number
CN204940878U
CN204940878U CN201520505976.4U CN201520505976U CN204940878U CN 204940878 U CN204940878 U CN 204940878U CN 201520505976 U CN201520505976 U CN 201520505976U CN 204940878 U CN204940878 U CN 204940878U
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electrical
installation
room
support device
electrical room
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郁俊泉
周力民
朱业清
蔡德龙
曹利伟
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Changzhou NR Electric Power Electronics Co Ltd
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Changzhou NR Electric Power Electronics Co Ltd
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Abstract

本实用新型提供了一种预装式电气房内用电气设备安装装置,包括电气房和电气柜,所述电气房的门槛两侧分别设置有外支撑装置和内支撑装置;所述外支撑装置和所述内支撑装置均由支撑钢、万向球、和支脚组成,所述外支撑装置的万向球顶部设置有支撑板。本实用新型更换不同的支撑板,即可用于电气房内其他大型设备的安装,本安装方式可以在电气房内部常规安装器件过程中通用,可以配备不同规格尺寸的电气柜支撑定位板即可实现对电气房内不同规格尺寸的电气柜的安装;本电气房电气柜安装装置加工简易,同时可以省去电气柜安装过程中的大部分人力成本。

The utility model provides a prefabricated electrical equipment installation device in an electrical room, which includes an electrical room and an electrical cabinet. An outer support device and an inner support device are respectively arranged on both sides of the threshold of the electrical room; the outer support device Both the inner supporting device and the inner supporting device are composed of supporting steel, universal balls and feet, and the top of the universal ball of the outer supporting device is provided with a supporting plate. The utility model can be used for the installation of other large-scale equipment in the electrical room by replacing different support plates. This installation method can be used commonly in the process of conventional installation of devices in the electrical room, and can be realized by being equipped with electrical cabinet support positioning plates of different sizes. The installation of electrical cabinets of different specifications and sizes in the electrical room; the installation device of the electrical cabinet in the electrical room is easy to process, and can save most of the labor cost in the installation process of the electrical cabinet.

Description

一种预装式电气房内用电气设备安装装置Installation device for electrical equipment in a prefabricated electrical room

技术领域 technical field

本发明涉及一种电气房电气柜,特别涉及一种预装式电气房内用电气设备安装装置。 The invention relates to an electric cabinet in an electric room, in particular to a prefabricated electrical equipment installation device in the electric room.

背景技术 Background technique

预装式电气房起源于上世纪90年代模块化工厂的概念,现阶段,在电站工程施工中,现场设备整体安装、整体运输的案例越来越多,极大的方便了现场施工,缩短了电站的建设周期。电气房的所有内部电气电气柜及主电气设备的安装逐步转到车间内进行,电气房通过出厂前的型式试验及出厂试验后,即可省去现场调试的诸多不便,因而,越来越受到电气一二次设备生产制造商的青睐。 The prefabricated electrical room originated from the concept of modular factories in the 1990s. At this stage, in the construction of power station projects, there are more and more cases of overall installation and overall transportation of on-site equipment, which greatly facilitates on-site construction and shortens the The construction period of the power station. The installation of all internal electrical cabinets and main electrical equipment in the electrical room is gradually transferred to the workshop. After the electrical room passes the type test before leaving the factory and the factory test, it can save the inconvenience of on-site debugging. Therefore, it is more and more popular. Favored by manufacturers of electrical primary and secondary equipment.

预装式电气房发展至今,为了方便长途运输及航海运输,已经逐步从定制规格往标准尺寸集装箱发展。标准尺寸集装箱内的电气柜安装过程中,具有以下特点:由于集装箱的顶板大多是一体式,无法拆除,车间内的行车无法直接将电气柜和主设备吊装进入集装箱,电气柜需要通过其他方式才可以进入到电气房内;预装式电气房中的电气柜,一般底部都需要进外部强电电缆,这就要求电气房底部没有底板,电气房电气柜位置底部的密封要依赖于电气柜的底板来实现。 Since the development of the prefabricated electrical room, in order to facilitate long-distance transportation and sea transportation, it has gradually developed from customized specifications to standard-sized containers. During the installation process of the electrical cabinet in the standard size container, there are the following characteristics: Since the roof of the container is mostly integrated and cannot be removed, the driving in the workshop cannot directly hoist the electrical cabinet and main equipment into the container, and the electrical cabinet needs to be installed in other ways. Can enter the electrical room; the electrical cabinet in the prefabricated electrical room generally needs to enter the external strong electric cable at the bottom, which requires that there is no bottom plate at the bottom of the electrical room, and the sealing of the bottom of the electrical cabinet in the electrical room depends on the electrical cabinet. bottom plate to achieve.

发明内容 Contents of the invention

本发明要解决的技术问题是提供一种预装式电气房内用电气设备安装装置及其安装方法,实现电气柜的便捷安装,在批量化安装过程中,生产车间可以高效组装电气房,能够有效解决背景技术中的问题。 The technical problem to be solved by the present invention is to provide a prefabricated electrical equipment installation device and its installation method in the electrical room to realize the convenient installation of the electrical cabinet. During the batch installation process, the production workshop can efficiently assemble the electrical room, and can Effectively solve the problems in the background technology.

为了解决上述技术问题,本发明提供了如下的技术方案: In order to solve the problems of the technologies described above, the present invention provides the following technical solutions:

本发明提供一种预装式电气房内用电气设备安装装置,包括电气房和电气柜,所述电气房的门槛两侧分别设置有外支撑装置和内支撑装置;所述外支撑装置和所述内支撑装置均由支撑钢、万向球、和支脚组成,所述外支撑装置的万向球顶部设置有支撑板;所述支撑板的顶面上设置有电气柜。 The present invention provides a prefabricated electrical equipment installation device in an electrical room, which includes an electrical room and an electrical cabinet. An outer support device and an inner support device are respectively arranged on both sides of the threshold of the electrical room; the outer support device and the The inner support devices are all composed of support steel, universal balls, and feet, and the top of the universal ball of the outer support device is provided with a support plate; the top surface of the support plate is provided with an electrical cabinet.

作为本发明的一种优选技术方案,所述支撑板上设置有若干个定位柱,且所述定位柱与设置在所述电气柜底部的限位孔配合使用。 As a preferred technical solution of the present invention, several positioning columns are provided on the support plate, and the positioning columns are used in cooperation with the limiting holes provided at the bottom of the electrical cabinet.

作为本发明的一种优选技术方案,所述定位柱为圆台形的定位柱,且所述定位柱与所述限位孔间隙配合。 As a preferred technical solution of the present invention, the positioning column is a truncated cone-shaped positioning column, and the positioning column is in clearance fit with the limiting hole.

作为本发明的一种优选技术方案,所述万向球由钢架以及活动安装在钢架上的钢球组成。 As a preferred technical solution of the present invention, the universal ball is composed of a steel frame and steel balls movably installed on the steel frame.

作为本发明的一种优选技术方案,所述外支撑装置的水平高度高于所述门槛和所述内支撑装置的高度,且所述内支撑装置的水平高度高于所述门槛。 As a preferred technical solution of the present invention, the level of the outer support device is higher than the threshold and the height of the inner support device, and the level of the inner support device is higher than the threshold.

安装步骤为: The installation steps are:

a.工装就位:在电气房的门槛两侧安装内支撑装置和外支撑装置,并紧靠门槛两侧;安装好之后,在外支撑装置的万向球上安装支撑板; a. Tooling in place: Install the inner support device and the outer support device on both sides of the threshold of the electrical room, and close to both sides of the threshold; after installation, install the support plate on the universal ball of the outer support device;

b.工装高度调节:根据权利要求所述,通过支脚调整工装高度; b. Tooling height adjustment: According to the claims, adjust the height of the tooling through the feet;

c.电气柜就位:将电气柜通过车间内行车吊装到支撑板上,通过水平微调电气柜的支撑板的位置,保证支撑板上的定位柱进入电气柜底部的限位孔; c. The electrical cabinet is in place: hoist the electrical cabinet to the support plate by driving in the workshop, and adjust the position of the support plate of the electrical cabinet horizontally to ensure that the positioning column on the support plate enters the limit hole at the bottom of the electrical cabinet;

d.水平推动电气柜进入电气房:水平推动电气柜与支撑板同步平移,当电气柜重心逐步进入到电气房内,并落到内支撑装置上时,水平微调电气柜方向及角度,对准电气柜底部的螺栓固定孔与电气房底部的槽钢,用螺栓将电气柜固定于电气房底部槽钢上; d. Push the electrical cabinet horizontally to enter the electrical room: horizontally push the electrical cabinet and the support plate to move synchronously. When the center of gravity of the electrical cabinet gradually enters the electrical room and falls on the inner support device, fine-tune the direction and angle of the electrical cabinet horizontally to align The bolt fixing holes at the bottom of the electrical cabinet and the channel steel at the bottom of the electrical room are used to fix the electrical cabinet to the channel steel at the bottom of the electrical room with bolts;

e.工装撤除:撤除电气房外部工装,用车间行车吊起电气房,用液压车将电气房内部工装及落在其上方的支撑板从电气房底部拉出。 e. Tooling removal: Remove the external tooling of the electrical room, lift the electrical room with a workshop crane, and pull out the internal tooling of the electrical room and the support plate falling on it from the bottom of the electrical room with a hydraulic truck.

本发明所达到的有益效果是: The beneficial effects achieved by the present invention are:

1.通过更换不同规格尺寸的支撑板,即可用于电气房内部其他大型设备的安装,包括控制柜、功率柜,以及较重的主设备如电抗器、大型变压器等的安装; 1. By replacing the support plates of different specifications and sizes, it can be used for the installation of other large equipment in the electrical room, including control cabinets, power cabinets, and heavy main equipment such as reactors and large transformers;

2.本安装方式的可以在电气房内部常规安装器件过程中通用,一套工装可以配备不同规格尺寸的的电气柜支撑定位板即可实现对电气房内不同规格尺寸的电气柜的安装; 2. This installation method can be commonly used in the routine installation of devices in the electrical room. A set of tooling can be equipped with electrical cabinet support positioning plates of different sizes to realize the installation of electrical cabinets of different sizes in the electrical room;

3.本电气房电气柜安装装置加工简易,材料成本较低,同时可以省去电气柜安装过程中的大部分人力成本。 3. The installation device of the electrical cabinet in the electrical room is easy to process, the material cost is low, and most of the labor cost in the installation process of the electrical cabinet can be saved at the same time.

附图说明 Description of drawings

附图用来提供对本发明的进一步理解,并且构成说明书的一部分,与本发明的实施例一起用于解释本发明,并不构成对本发明的限制。 The accompanying drawings are used to provide a further understanding of the present invention, and constitute a part of the description, and are used together with the embodiments of the present invention to explain the present invention, and do not constitute a limitation to the present invention.

在附图中: In the attached picture:

图1是本发明整体结构示意图; Fig. 1 is a schematic diagram of the overall structure of the present invention;

图2是本发明支撑体结构示意图; Fig. 2 is a schematic view of the structure of the support body of the present invention;

图3是本发明万向球结构示意图; Fig. 3 is a schematic diagram of the structure of the universal ball of the present invention;

图4是本发明拆除结构示意图; Fig. 4 is a schematic diagram of the demolition structure of the present invention;

图中标号:1、电气柜;2、电气房;3、外支撑装置;4、内支撑装置;5、门槛;6、限位孔;7、槽钢;8、柱孔;101、支撑钢;102、万向球;1021、钢架;1022、钢球;103、支撑板;104、支脚;105、定位柱。 Labels in the figure: 1, electrical cabinet; 2, electrical room; 3, external support device; 4, internal support device; 5, threshold; 6, limit hole; 7, channel steel; 8, column hole; 101, support steel ; 102, universal ball; 1021, steel frame; 1022, steel ball; 103, support plate; 104, supporting foot; 105, positioning column.

具体实施方式 detailed description

以下结合附图对本发明的优选实施例进行说明,应当理解,此处所描述的优选实施例仅用于说明和解释本发明,并不用于限定本发明。 The preferred embodiments of the present invention will be described below in conjunction with the accompanying drawings. It should be understood that the preferred embodiments described here are only used to illustrate and explain the present invention, and are not intended to limit the present invention.

实施例:如图1-4所示,本发明为一种预装式电气房内用电气设备安装装置及其安装方法,包括电气房2和电气柜1,所述电气房2的门槛5两侧分别设置有外支撑装置3和内支撑装置4;所述外支撑装置3和所述内支撑装置4均由支撑钢101、万向球102、和支脚104组成,所述外支撑装置3的万向球102顶部设置有支撑板103;所述支撑板103的顶面上设置有电气柜1。 Embodiment: As shown in Figures 1-4, the present invention is a prefabricated electrical equipment installation device and installation method in an electrical room, including an electrical room 2 and an electrical cabinet 1, and the threshold 5 of the electrical room 2 is two Sides are respectively provided with an outer support device 3 and an inner support device 4; the outer support device 3 and the inner support device 4 are all made up of a support steel 101, a universal ball 102, and a leg 104, and the outer support device 3 A support plate 103 is provided on the top of the universal ball 102 ; the electrical cabinet 1 is provided on the top surface of the support plate 103 .

所述支撑板103上设置有若干个定位柱105,且所述定位柱105与设置在所述电气柜1底部的限位孔8配合使用。以便于固定电气柜1的位置,防止在推动电气柜1的过程中,电气柜1和支撑板103之间产生的相对滑动。 Several positioning columns 105 are arranged on the support plate 103 , and the positioning columns 105 are used in cooperation with the limiting holes 8 provided at the bottom of the electrical cabinet 1 . In order to fix the position of the electrical cabinet 1 and prevent relative sliding between the electrical cabinet 1 and the support plate 103 during the process of pushing the electrical cabinet 1 .

所述定位柱105为圆台形的定位柱105,且所述定位柱105与所述限位孔8间隙配合。采用间隙配合,便于拆装。 The positioning post 105 is a truncated cone-shaped positioning post 105 , and the positioning post 105 is in clearance fit with the limiting hole 8 . With clearance fit, it is easy to assemble and disassemble.

所述万向球102由钢架1021以及活动安装在钢架1021上的钢球1022组成。 The universal ball 102 is composed of a steel frame 1021 and steel balls 1022 movably installed on the steel frame 1021 .

所述外支撑装置3的水平高度高于所述门槛5和所述内支撑装置4的高度,且所述内支撑装置4的水平高度高于所述门槛5。利用高度差减小阻力。 The horizontal height of the outer support device 3 is higher than the threshold 5 and the height of the inner support device 4 , and the horizontal height of the inner support device 4 is higher than the threshold 5 . Use height difference to reduce drag.

安装步骤为: The installation steps are:

a.工装就位:在电气房2的门槛5两侧安装内支撑装置4和外支撑装置3,并紧靠门槛两侧;安装好之后,在外支撑装置3的万向球102上安装支撑板103; a. Tooling in place: Install the inner support device 4 and the outer support device 3 on both sides of the threshold 5 of the electrical room 2, and close to both sides of the threshold; after installation, install the support plate on the universal ball 102 of the outer support device 3 103;

b.工装高度调节:根据权利要求5所述,通过支脚104调整工装高度; b. Tooling height adjustment: according to claim 5, the height of the tooling is adjusted through the legs 104;

c.电气柜就位:将电气柜1通过车间内行车吊装到支撑板103上,通过水平微调电气柜1的支撑板103的位置,保证支撑板103上的定位柱105进入电气柜1底部的限位孔8; c. The electrical cabinet is in place: hoist the electrical cabinet 1 onto the support plate 103 by driving in the workshop, and fine-tune the position of the support plate 103 of the electrical cabinet 1 horizontally to ensure that the positioning column 105 on the support plate 103 enters the bottom of the electrical cabinet 1 Limiting hole 8;

d.水平推动电气柜1进入电气房2:水平推动电气柜1与支撑板103同步平移,当电气柜1重心逐步进入到电气房2内,并落到内支撑装置4上时,水平微调电气柜1方向及角度,对准电气柜1底部的螺栓固定孔与电气房2底部的槽钢7,用螺栓将电气柜1固定于电气房2底部槽钢7上; d. Push the electrical cabinet 1 horizontally to enter the electrical room 2: horizontally push the electrical cabinet 1 and the support plate 103 to move synchronously. The direction and angle of the cabinet 1 are aligned with the bolt fixing holes at the bottom of the electrical cabinet 1 and the channel steel 7 at the bottom of the electrical room 2, and the electrical cabinet 1 is fixed on the channel steel 7 at the bottom of the electrical room 2 with bolts;

e.工装撤除:撤除电气房2外部工装,用车间行车吊起电气房2,用液压车将电气房2内部工装及落在其上方的支撑板103从电气房2底部拉出。 e. Tooling removal: remove the external tooling of the electrical room 2, lift the electrical room 2 with a workshop crane, and pull out the internal tooling of the electrical room 2 and the supporting plate 103 above it from the bottom of the electrical room 2 with a hydraulic vehicle.

本发明通过更换不同规格尺寸的支撑板,即可用于电气房内部其他大型设备的安装,包括控制柜、功率柜,以及较重的主设备如电抗器、大型变压器等的安装;本安装方式的可以在电气房内部常规安装器件过程中通用,一套工装可以配备不同规格尺寸的的电气柜支撑定位板即可实现对电气房内不同规格尺寸的电气柜的安装;本电气房电气柜安装装置加工简易,材料成本较低,同时可以省去电气柜安装过程中的大部分人力成本。 The present invention can be used for the installation of other large-scale equipment inside the electrical room by replacing the support plates of different specifications and sizes, including the installation of control cabinets, power cabinets, and heavier main equipment such as reactors and large transformers; It can be commonly used in the routine installation of devices in the electrical room. A set of tooling can be equipped with electrical cabinet support positioning plates of different sizes to realize the installation of electrical cabinets of different sizes in the electrical room; the electrical cabinet installation device in the electrical room The processing is simple, the material cost is low, and most of the labor cost in the installation process of the electrical cabinet can be saved.

最后应说明的是:以上所述仅为本发明的优选实施例而已,并不用于限制本发明,尽管参照前述实施例对本发明进行了详细的说明,对于本领域的技术人员来说,其依然可以对前述各实施例所记载的技术方案进行修改,或者对其中部分技术特征进行等同替换。凡在本发明的精神和原则之内,所作的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 Finally, it should be noted that: the above is only a preferred embodiment of the present invention, and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the foregoing embodiments, for those skilled in the art, it still The technical solutions recorded in the foregoing embodiments may be modified, or some technical features thereof may be equivalently replaced. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included within the protection scope of the present invention.

Claims (5)

1.一种预装式电气房内用电气设备安装装置,包括电气房(2)和电气柜(1),其特征在于,所述电气房(2)的门槛(5)两侧分别设置有外支撑装置(3)和内支撑装置(4);所述外支撑装置(3)和所述内支撑装置(4)均由支撑钢(101)、万向球(102)和支脚(104)组成,所述外支撑装置(3)的万向球(102)顶部设置有支撑板(103);所述支撑板(103)的顶面上设置有电气柜(1)。 1. An installation device for electrical equipment in a prefabricated electrical room, comprising an electrical room (2) and an electrical cabinet (1), characterized in that, both sides of the threshold (5) of the electrical room (2) are respectively provided with Outer support device (3) and inner support device (4); Described outer support device (3) and described inner support device (4) are all made of support steel (101), universal ball (102) and support foot (104) Composition, the top of the universal ball (102) of the outer support device (3) is provided with a support plate (103); the top surface of the support plate (103) is provided with an electrical cabinet (1). 2.根据权利要求1所述的一种预装式电气房内用电气设备安装装置,其特征在于,所述支撑板(103)上设置有若干个定位柱(105),且所述定位柱(105)与设置在所述电气柜(1)底部的限位孔(8)配合使用。 2. The installation device for electrical equipment in a prefabricated electrical room according to claim 1, characterized in that several positioning columns (105) are arranged on the support plate (103), and the positioning columns (105) is used in cooperation with the limit hole (8) provided at the bottom of the electrical cabinet (1). 3.根据权利要求2所述的一种预装式电气房内用电气设备安装装置,其特征在于,所述定位柱(105)为圆台形的定位柱(105),且所述定位柱(105)与所述限位孔(8)间隙配合。 3. The installation device for electrical equipment in a prefabricated electrical room according to claim 2, wherein the positioning column (105) is a truncated circular positioning column (105), and the positioning column ( 105) clearance fit with the limiting hole (8). 4.根据权利要求1所述的一种预装式电气房内用电气设备安装装置,其特征在于,所述万向球(102)由钢架(1021)以及活动安装在钢架(1021)上的钢球(1022)组成。 4. The installation device for electrical equipment in a prefabricated electrical room according to claim 1, characterized in that the universal ball (102) is mounted on the steel frame (1021) by a steel frame (1021) and movably The steel ball (1022) on the composition. 5.根据权利要求1所述的一种预装式电气房内用电气设备安装装置,其特征在于,所述外支撑装置(3)的水平高度高于所述门槛(5)和所述内支撑装置(4)的高度,且所述内支撑装置(4)的水平高度高于所述门槛(5)。 5. A prefabricated electric room interior electrical equipment installation device according to claim 1, characterized in that the horizontal height of the outer support device (3) is higher than the threshold (5) and the inner The height of the support device (4), and the horizontal height of the inner support device (4) is higher than the threshold (5).
CN201520505976.4U 2015-07-13 2015-07-13 Electrical installation erecting device in a kind of prepackage type electrical house Expired - Lifetime CN204940878U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105275215A (en) * 2015-07-13 2016-01-27 常州博瑞电力自动化设备有限公司 Prepackage type mounting device for electric equipment in electric room and mounting method thereof

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN105275215A (en) * 2015-07-13 2016-01-27 常州博瑞电力自动化设备有限公司 Prepackage type mounting device for electric equipment in electric room and mounting method thereof
CN105275215B (en) * 2015-07-13 2019-02-22 常州博瑞电力自动化设备有限公司 Installation device and installation method for electrical equipment in prefabricated electrical room

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