CN204938806U - Preventing lifting hook from falling device - Google Patents
Preventing lifting hook from falling device Download PDFInfo
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- CN204938806U CN204938806U CN201520668272.9U CN201520668272U CN204938806U CN 204938806 U CN204938806 U CN 204938806U CN 201520668272 U CN201520668272 U CN 201520668272U CN 204938806 U CN204938806 U CN 204938806U
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Abstract
一种吊钩防坠落装置,用于当塔式起重机的吊钩冲顶时防止搭式起重机的吊钩总成从变幅小车的下方坠落,包括铰接于变幅小车的下底部的两个防坠钩,所述两个防坠钩背向间隔设置并位于变幅小车的两个第一固定导向轮之间,两个防坠钩的下部钩头部分能够向相对的方向摆动,所述吊钩防坠落装置还包括固设于吊钩总成的上端且能够在吊钩冲顶时与所述防坠钩挂合的两个挂件,所述两个挂件的设置位置与所述两个防坠钩的摆动复位时两个下部钩头的位置相对应。上述吊钩防坠落装置,其结构简单,用材简单,可直接现场制作,增加了起重机的安全性能,避免了吊钩冲顶时安全事故的发生。
An anti-falling device for a hook, used to prevent the hook assembly of an overhead crane from falling from below the luffing trolley when the hook of the tower crane rushes to the top, including two anti-falling devices hinged at the lower bottom of the luffing trolley The two anti-fall hooks are arranged at intervals and located between the two first fixed guide wheels of the luffing trolley. The lower hook heads of the two anti-fall hooks can swing in opposite directions. The suspension hooks The anti-fall device also includes two hangers that are fixed on the upper end of the hook assembly and can be engaged with the anti-fall hook when the hook rushes to the top. The positions of the two lower hook heads are corresponding when the swing resets. The above-mentioned anti-falling device for the hook has a simple structure and materials, and can be directly manufactured on site, which increases the safety performance of the crane and avoids the occurrence of safety accidents when the hook is pushed to the top.
Description
技术领域 technical field
本实用新型涉及一种用于塔式起重机的吊钩防坠落装置。 The utility model relates to a hook anti-falling device for a tower crane.
背景技术 Background technique
吊车为防止吊钩冲顶,在出厂时都在起升机构卷筒一侧设有高度限位器,高度限位器作用是:根据规范要求当吊钩上升到距起重壁800mm左右时断电,既使操作手柄还是推到上升位置吊钩也不能再上升,只能将手柄推到下降位置,吊钩可以下降,这样就防止了操作不当吊钩冲顶,起升钢丝绳拉断导致吊钩和重物坠落,造成安全事故。但是当高度限位器失效时,这种事故还是不能避免。 In order to prevent the hook from rushing to the top, the crane is equipped with a height limiter on the side of the hoisting mechanism drum when leaving the factory. The function of the height limiter is: according to the requirements of the specification, when the hook rises to about 800mm from the lifting wall, the power will be cut off. , even if the operating handle is still pushed to the rising position, the hook can no longer rise, but the handle can only be pushed to the falling position, and the hook can go down. Heavy objects fall, causing safety accidents. But when the height limiter fails, this kind of accident still cannot be avoided.
而起重设备如出现操作失误,高度限位器失灵,吊钩冲顶钢丝绳被拉断的现象时有发生,吊钩或起吊货物会一同从高空掉下来,就可能造成重大安全事故,若造成安全事故则经济会有重大损失。但是吊钩冲顶一般情况下,均为空钩或起吊货物较轻体积小,在快速上升的情况下容易发生。因此,迫切需要设计一种能够在吊钩冲顶时能够防止吊钩往下坠落的结构。 However, if there is an operation error in the lifting equipment, the height limiter fails, and the wire rope for the hook to the top is pulled off from time to time, the hook or the lifting goods will fall from the height together, which may cause a major safety accident. Accidents can result in major economic losses. However, under normal circumstances, the hooks are empty hooks or the lifted goods are light and small in size, which is easy to happen in the case of rapid ascent. Therefore, it is urgent to design a structure that can prevent the suspension hook from falling down when the suspension hook rushes to the top.
实用新型内容 Utility model content
针对上述现有技术的不足,本实用新型所要解决的技术问题是:如何提供一种能够在吊钩冲顶时,防止吊钩下向坠落的塔式起重机吊钩防坠落装置。 Aiming at the deficiencies of the above-mentioned prior art, the technical problem to be solved by the utility model is: how to provide an anti-falling device for a hook of a tower crane that can prevent the hook from falling downward when the hook is pushed to the top.
为解决上述技术问题,本实用新型采取的技术方案是:提供一种吊钩防坠落装置,用于当塔式起重机的吊钩冲顶时防止搭式起重机的吊钩总成从变幅小车的下方坠落,包括铰接于变幅小车的下底部的两个防坠钩,所述两个防坠钩背向间隔设置并位于变幅小车的两个第一固定导向轮之间,两个防坠钩的下部钩头部分能够向相对的方向摆动,所述吊钩防坠落装置还包括固设于吊钩总成的上端且能够在吊钩冲顶时与所述防坠钩挂合的两个挂件,所述两个挂件的设置位置与所述两个防坠钩的摆动复位时两个下部钩头的位置相对应。 In order to solve the above technical problems, the technical solution adopted by the utility model is to provide a hook anti-falling device, which is used to prevent the hook assembly of the crane from falling from the bottom of the luffing trolley when the hook of the tower crane rushes to the top. Falling, including two anti-fall hooks hinged on the lower bottom of the luffing trolley. The lower hook head part of the hook can swing in the opposite direction, and the hook fall prevention device also includes two pendants that are fixed on the upper end of the hook assembly and can be engaged with the fall prevention hook when the hook hits the top. The setting positions of the two hangers correspond to the positions of the two lower hook heads when the two anti-fall hooks are reset by swinging.
作为优化,还包括用于将两个防坠钩安装在所述变幅小车的下底部的固定结构,所述固定结构包括安装立板,所述安装立板由变幅小车的下底面竖直向下延伸,所述安装立板的左右两侧端分别靠近两个第一固定导向轮;在所述安装立板的左右两侧分别设置有一轴销,所述两个防坠钩分别通过轴销背向安装在所述安装立板上。 As an optimization, it also includes a fixing structure for installing two anti-fall hooks on the lower bottom of the luffing trolley, the fixing structure includes an installation vertical plate, and the installation vertical plate is vertically formed by the lower bottom surface of the luffing trolley. Extending downwards, the left and right ends of the installation stand are respectively close to the two first fixed guide wheels; a shaft pin is respectively arranged on the left and right sides of the installation stand, and the two anti-fall hooks pass through the shaft respectively. The pins are installed on the backside of the mounting riser.
作为优化,所述安装立板为两块,它们前后平行设置,两根轴销设置在两块安装立板之间,所述两个防坠钩通过两根轴销安装在两块安装立板之间,并能够分别绕对应的轴销转动。 As an optimization, the installation vertical boards are two pieces, they are arranged in parallel front and rear, two pivot pins are arranged between the two installation vertical boards, and the two anti-fall hooks are installed on the two installation vertical boards through the two pivot pins between, and can respectively rotate around the corresponding pivot pins.
作为优化,还包括位于两个防坠钩之间的压簧板以及两回位压簧,所述压簧板具有两个分别朝向两个防坠钩的压簧安装面,两回位压簧的一端分别固定在两个压簧安装面上,两回位压簧的另一端分别与两防坠钩的上部钩杆连接。 As an optimization, it also includes a compression spring plate positioned between the two anti-fall hooks and two return compression springs, the compression spring plate has two compression spring mounting surfaces facing the two anti-fall hooks respectively, and the two return compression springs One end of each is respectively fixed on two stage clip mounting surfaces, and the other end of two return stage clips is respectively connected with the upper hook bar of two anti-drop hooks.
作为优化,还包括一具有竖向通腔的碰撞座,所述碰撞座的上端面固定于两个第一固定导向轮之间的下底面上;所述碰撞座具有T型块状的前壁及后壁,在前壁和后壁的下部的两侧分别连接有左壁和右壁,所述碰撞座的上半部的下表面低于所述第一固定导向轮的最低点所在的水平面;两个防坠钩的上部钩杆穿设在竖向通腔中,并且两防坠钩的上部钩杆分别靠近对应的左壁及右壁,所述两个防坠钩的下部钩头从所述碰撞座的下端穿出,两个防坠钩的下部钩头的外侧所在的竖直面分别位于下端碰撞座的下端的左右两侧所在的竖直面之外;所述压簧板以及两回位压簧设于所述碰撞座的内部通腔内。 As an optimization, it also includes a collision seat with a vertical cavity, the upper end surface of the collision seat is fixed on the lower bottom surface between the two first fixed guide wheels; the collision seat has a T-shaped block-shaped front wall and the rear wall, the left wall and the right wall are respectively connected on both sides of the lower part of the front wall and the rear wall, and the lower surface of the upper half of the collision seat is lower than the horizontal plane where the lowest point of the first fixed guide wheel is located The upper hook rods of the two anti-fall hooks are installed in the vertical cavity, and the upper hook rods of the two anti-fall hooks are respectively close to the corresponding left and right walls, and the lower hook heads of the two anti-fall hooks are from the The lower end of the collision seat passes through, and the vertical planes where the outer sides of the lower hook heads of the two anti-fall hooks are respectively located outside the vertical planes where the left and right sides of the lower end of the lower collision seat are located; The two return pressure springs are arranged in the internal cavity of the collision seat.
作为优化,还包括用于对吊钩总成进行导向的两块导向板,两块导向板的上端分别与前壁和后壁的下端面固定,下端分别朝下且朝相反的方向倾斜。 As an optimization, it also includes two guide plates for guiding the hook assembly. The upper ends of the two guide plates are respectively fixed to the lower end surfaces of the front wall and the rear wall, and the lower ends are respectively downward and inclined in opposite directions.
作为优化,所述两防坠钩的下部钩头的最高点所在的水平面低于所述碰撞钢的下端面。 As an optimization, the highest points of the lower hook heads of the two anti-fall hooks are located at a level lower than the lower end surface of the collision steel.
作为优化,还包括水平设于所述碰撞座内且用于对两防坠钩进行限位的两限位轴杆,两限位轴杆的左右两端与所述碰撞座的左壁和右壁垂直相连,两限位轴杆相互间隔以形成一限位空间,所述两防坠钩分别穿设在该限位空间的左右两侧。 As an optimization, it also includes two limit shafts horizontally arranged in the collision seat and used to limit the two anti-fall hooks. The left and right ends of the two limit shafts are connected with the left wall and the right The walls are vertically connected, and the two limiting shafts are spaced apart from each other to form a limiting space, and the two anti-fall hooks are respectively installed on the left and right sides of the limiting space.
作为优化,还包括一导向轴,所述导向轴的上端与所述两限位轴杆固接,下端竖直向下延伸,所述导向轴的下端具有一向下的锥度;在所述吊钩总成的上端面与所述导向轴相应的位置处设置有一个导向座,在所述导向座上竖向贯穿有一与所述导向轴的下端锥度匹配的锥度孔。 As an optimization, it also includes a guide shaft, the upper end of the guide shaft is affixed to the two limit shaft rods, the lower end extends vertically downward, and the lower end of the guide shaft has a downward taper; A guide seat is provided at a position corresponding to the guide shaft on the upper end surface of the assembly, and a taper hole matching the taper of the lower end of the guide shaft vertically penetrates through the guide seat.
作为优化,所述吊钩总成包括竖向且相互间隔的两块夹板,在两块夹板内的左右两侧分别设置有与所述第一固定导向轮相对应的第二固定导向轮;所述挂件为门型架,两个门型架分别设置在吊钩总成的上端上与所述两个下部钩头相应的位置处,所述门型架的两立面分别与两夹板可拆卸连接,两门型架之间的间隔距离小于两防坠钩未被压缩之前下部钩头的外侧面之间的距离。 As an optimization, the hook assembly includes two splints that are vertical and spaced apart from each other, and second fixed guide wheels corresponding to the first fixed guide wheels are respectively arranged on the left and right sides of the two splints; The hanger is a portal frame, and the two portal frames are respectively arranged on the upper end of the hook assembly at positions corresponding to the two lower hook heads. The two facades of the portal frame are respectively detachable from the two splints Connected, the distance between the two gantry frames is less than the distance between the outer surfaces of the lower hook heads before the two anti-fall hooks are compressed.
上述吊钩防坠落装置,在吊钩冲顶时,通过两个防坠钩与两门型结构的挂件之间的挂合,即可防止吊钩总成从变幅小车下方坠落,增加了起重机的安全性能,避免了吊钩冲顶时安全事故的发生。本实用新型的吊钩防坠落装置,其结构简单,用材简单,可直接在现场进行制作。 The above-mentioned anti-falling device for the hook can prevent the hook assembly from falling from the bottom of the luffing trolley through the engagement between the two anti-falling hooks and the pendants of the two-door structure when the hook is rushing to the top, which increases the safety of the crane. The safety performance avoids the occurrence of safety accidents when the hook is pushed to the top. The anti-falling device for the hook of the utility model has simple structure and simple materials, and can be directly manufactured on site.
附图说明 Description of drawings
为了更清楚地说明本实用新型实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。 In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the accompanying drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description These are only some embodiments of the utility model, and those skilled in the art can also obtain other drawings based on these drawings without creative work.
图1是本实用新型塔式起重机吊钩防坠落装置一实施例中位于变幅小车下底部的部分结构的示意图。 Fig. 1 is a schematic diagram of a partial structure located at the bottom of a luffing trolley in an embodiment of the anti-falling device for a hook of a tower crane of the present invention.
图2是图1的侧视图。 FIG. 2 is a side view of FIG. 1 .
图3是本实用新型塔式起重机吊钩防坠落装置一实施例中位于吊钩总成上的部分结构的示意图。 Fig. 3 is a schematic diagram of a part of the structure located on the hook assembly in an embodiment of the anti-falling device for the hook of the tower crane of the present invention.
图4是图3的侧视图。 FIG. 4 is a side view of FIG. 3 .
图5、图6及图7是本实用新型塔式起重机吊钩防坠落装置的使用状态图。 Fig. 5, Fig. 6 and Fig. 7 are the use state diagrams of the utility model tower crane hook fall prevention device.
具体实施方式 detailed description
下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动前提下所获得的所有其他实施例,都属于本实用新型保护的范围。 The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.
请参见图1至图7,本实用新型的吊钩防坠落装置,用于当塔式起重机的吊钩冲顶时防止搭式起重机的吊钩总成2从变幅小车1的下方坠落,包括铰接于变幅小车1的下底部的两个防坠钩31,所述两个防坠钩31背向间隔设置并位于变幅小车1的两个第一固定导向轮11之间,两个防坠钩31的下部钩头311能够向相对的方向摆动,所述吊钩防坠落装置还包括固设于吊钩总成2的上端且能够在吊钩冲顶时与所述防坠钩31挂合的两个挂件32,所述两个挂件32的设置位置与所述两个防坠钩31的摆动复位时两个下部钩头311的位置相对应。 Please refer to Fig. 1 to Fig. 7, the hook falling prevention device of the present utility model is used to prevent the hook assembly 2 of the overhead crane from falling from the bottom of the luffing trolley 1 when the hook of the tower crane rushes to the top, including the hinge Two anti-fall hooks 31 on the lower bottom of the luffing trolley 1, the two anti-fall hooks 31 are arranged at intervals and are located between the two first fixed guide wheels 11 of the luffing trolley 1, the two anti-fall hooks The lower hook head 311 of the hook 31 can swing in the opposite direction, and the anti-falling device for the hook also includes a hook that is fixed on the upper end of the hook assembly 2 and can be engaged with the anti-falling hook 31 when the hook is pushed to the top. Two hanging pieces 32 , the setting positions of the two hanging pieces 32 correspond to the positions of the two lower hook heads 311 when the two anti-fall hooks 31 are reset by swinging.
所述防坠钩31包括上部钩杆312位于上部钩杆312下端的下部钩头311,所述防坠钩31通过上部钩杆312铰接在所述变幅小车1的下底部。 The anti-fall hook 31 includes an upper hook bar 312 and a lower hook head 311 located at the lower end of the upper hook bar 312 , and the anti-fall hook 31 is hinged to the lower bottom of the luffing trolley 1 through the upper hook bar 312 .
本实施例的变幅小车1包括车架12、沿车架12长度方向设置在车架12下底部的两个相互间隔的第一固定导向轮11,设置在车架12上端的滑轮13(四个),变幅小车1能够通过四个滑轮13在塔式起重机的横臂8往复上移动。其中: The luffing trolley 1 of the present embodiment comprises a vehicle frame 12, two first fixed guide wheels 11 spaced apart from each other at the bottom of the vehicle frame 12 along the length direction of the vehicle frame 12, and a pulley 13 (four ), the luffing trolley 1 can move back and forth on the cross arm 8 of the tower crane through four pulleys 13. in:
所述车架12包括为由四根第一横轴组合形成一个封闭的且呈水平状态的底框(下底部),底框具有两个长度方向的边121以及两个宽度方向的边122。在底框内水平背向设置有两根第二横轴123,两根第二横轴123的两端分别与底框的两个宽度方向的边122焊接(与底框的长度方向的边121相平行),两根第二横轴123相互间隔且平行,在两个第二横轴123的两端分别设置有一对供轴销穿设的轴孔,两个第一固定导向轮11分别穿过两根轴销之后,再将带有第一固定导向轮11的两根轴销分别穿设在两对轴孔中,以使两个第一固定导向轮11位于两根第二横轴123之间的缝隙内。所述两个第一固定导向轮11可以分别绕两根轴销的轴心转动,此时,所述轴销与两根第二横轴123相垂直,从而使两个第一固定导向轮11轴心线与所述第二横轴123相垂直。所述车架12还包括四根滑轮支撑杆,它们分别固定立于底框的四个角之上,在每相邻的两根滑轮支撑杆14之间连接有一加强杆15。四个滑轮13分别设置在四根滑轮支撑杆14的上端。 The vehicle frame 12 includes a closed and horizontal bottom frame (lower bottom) formed by combining four first transverse axes. The bottom frame has two sides 121 in the length direction and two sides 122 in the width direction. Two second horizontal shafts 123 are arranged on the back horizontally in the bottom frame, and the two ends of the two second horizontal shafts 123 are respectively welded with the two widthwise sides 122 of the bottom frame (with the side 121 of the lengthwise direction of the bottom frame) parallel to each other), the two second transverse shafts 123 are spaced apart and parallel to each other, and a pair of shaft holes for shaft pins are respectively provided at both ends of the two second transverse shafts 123, and the two first fixed guide wheels 11 respectively pass through After passing through the two shaft pins, the two shaft pins with the first fixed guide wheels 11 are respectively pierced in two pairs of shaft holes, so that the two first fixed guide wheels 11 are positioned on the two second transverse shafts 123 in the gap between. The two first fixed guide wheels 11 can rotate around the axes of the two pivot pins respectively. At this time, the pivot pins are perpendicular to the two second transverse axes 123, so that the two first fixed guide wheels 11 The axis line is perpendicular to the second transverse axis 123 . The vehicle frame 12 also includes four pulley support rods, which are respectively fixed on the four corners of the bottom frame, and a reinforcing rod 15 is connected between every two adjacent pulley support rods 14 . Four pulleys 13 are arranged on the upper ends of four pulley support rods 14 respectively.
所述吊钩总成2位于变幅小车1的正下方,该吊钩总成2包括竖向且相互平行的两块夹板21,两块夹板21通过四个固定销进行固定。在两块夹板21内的两侧设置分别设置有与所述第一固定导向轮11对应的两个第二固定导向轮22,在两块夹板21的正下端设置有吊钩本体23。两个第二固定导向轮22通过两根轴销固定在两块夹板21内,两个第二固定导向轮22的径向面与两块夹板21平行。吊钩总成2以及变幅小车1通过一根钢绳进行连接配合,即钢绳4环绕在四个固定导向轮的外轮面,当需要向上提升吊钩总成2时,收拢钢绳4,当需要向下降落吊钩总成2时,放松钢绳4。 The hook assembly 2 is located directly below the luffing trolley 1, and the hook assembly 2 includes two vertical splints 21 parallel to each other, and the two splints 21 are fixed by four fixing pins. Two second fixed guide wheels 22 corresponding to the first fixed guide wheels 11 are respectively provided on both sides of the two clamps 21 , and a hook body 23 is provided at the lower end of the two clamps 21 . The two second fixed guide wheels 22 are fixed in the two splints 21 by two pivot pins, and the radial surfaces of the two second fixed guide wheels 22 are parallel to the two splints 21 . The hook assembly 2 and the luffing trolley 1 are connected through a steel rope, that is, the steel rope 4 is wrapped around the outer wheel surfaces of the four fixed guide wheels. When the suspension hook assembly 2 needs to be lowered, the steel rope 4 is loosened.
可以理解的,在其他的实施例中,所述变幅小车1、吊钩总成2的结构不仅限于上述结构,例如变幅小车1的下底部可以是一块整的钢板,安装两个第一固定导向轮11时,仅需要在其长度方向间隔开两个条形安装孔,使两个第一固定导向轮11设置在两个条形安装孔中等等。本实施例中的吊钩防坠落装置可以使用现有技术中任何一款变幅小车1以及吊钩总成2。 It can be understood that, in other embodiments, the structures of the luffing trolley 1 and the hook assembly 2 are not limited to the above structures, for example, the lower bottom of the luffing trolley 1 can be a whole steel plate, and two first When fixing the guide wheels 11, only two strip-shaped installation holes need to be spaced apart in its length direction, so that the two first fixed guide wheels 11 are arranged in the two strip-shaped installation holes and so on. The hook fall prevention device in this embodiment can use any luffing trolley 1 and hook assembly 2 in the prior art.
以下以上述的变幅小车1和吊钩总成2的结构作为一个具体的实施方式,对吊钩防坠落装置进行详细展开说明。 The structure of the luffing trolley 1 and the hook assembly 2 described above will be described in detail below as a specific embodiment.
本实施例中,所述吊钩防坠落装置还包括还包括用于将两个防坠钩31安装在所述变幅小车1的下底部的固定结构。具体的,所述固定结构包括一底板51以及两安装立板52,所述底板51固定连接在变幅小车1的下底面,具体焊接在两个第一固定导向轮11之间的第根第二横轴123的下表面;两块安装立板52前、后平行的固定在所述底板51的下表面。在两块安装立板52的左侧分别对应设置有轴销孔,其中一个防坠钩31的上端穿设在一轴销上,再将轴销穿设在两个对应的轴销孔中,以使该防坠钩31设置在两块安装立板52左侧之间并能够绕该轴销转动;在两块安装立板52的右侧亦分别设置有轴销孔,另一个防坠钩31的上端穿设在另一轴销上,再将轴销穿设在两个对应的轴销孔中,以使该防坠钩31设置在两块安装立板52的右侧之间并能够绕该轴销转动。 In this embodiment, the hook fall prevention device further includes a fixing structure for installing the two fall prevention hooks 31 on the lower bottom of the luffing trolley 1 . Specifically, the fixed structure includes a base plate 51 and two installation vertical plates 52, the base plate 51 is fixedly connected to the lower bottom surface of the luffing trolley 1, specifically welded on the first and second fixed guide wheels 11 between the two first fixed guide wheels 11. The lower surface of the two transverse shafts 123; the two mounting vertical plates 52 are fixed on the lower surface of the bottom plate 51 parallel to the front and rear. On the left side of the two mounting vertical plates 52, there are respectively corresponding shaft pin holes, and the upper end of one of the anti-fall hooks 31 is pierced on a shaft pin, and then the shaft pin is pierced in two corresponding shaft pin holes, So that the anti-fall hook 31 is arranged between the left sides of the two mounting vertical plates 52 and can rotate around the pivot pin; the right sides of the two mounting vertical plates 52 are also respectively provided with pivot pin holes, and the other anti-fall hook The upper end of 31 is pierced on another shaft pin, and then the shaft pin is pierced in two corresponding shaft pin holes, so that the anti-fall hook 31 is arranged between the right sides of the two mounting vertical plates 52 and can Rotate around this pivot pin.
可以理解的,此处的前后是指以变幅小车1的长度方面的一面为正面,变幅小车1的两个第一固定导向轮11安装在变幅小车1的左、右侧,位于正面的一面则为前面,位于后面的一面则为后面。 It can be understood that the front and rear here refer to the length side of the luffing trolley 1 as the front, and the two first fixed guide wheels 11 of the luffing trolley 1 are installed on the left and right sides of the luffing trolley 1, located The side on the front is the front, and the side on the back is the back.
可以理解的,上述结构并不用于限制本实用新型的保护范围,在其他实施例中,所述固定结构可以仅包括一个安装立板或者直接将两个防坠钩31直接铰接在变幅小车1的下底面即可。 It can be understood that the above structure is not intended to limit the scope of protection of the present utility model. In other embodiments, the fixed structure may only include one installation stand or directly hinge two anti-fall hooks 31 directly on the luffing trolley 1 The bottom surface of the
在吊钩冲顶时,为了防止吊钩总成2迅速向上移动而产生的冲击力容易损坏两个第一固定导向轮11,在两个第一固定导向轮11之间的下底面还设置有一具有竖向通腔的碰撞座6,两个防坠钩31从上至下的穿过竖向通腔,且两防坠钩31的下端由碰撞座6的下端穿出。当吊钩冲顶时,吊钩总成2迅速下上移动,该碰撞座6能够防止吊钩总成2碰撞到第一固定导向轮11,保护第一固定导向轮11不受到损坏。具体地: When the hook rushes to the top, in order to prevent the impact force generated by the rapid upward movement of the hook assembly 2 from easily damaging the two first fixed guide wheels 11, a lower bottom surface between the two first fixed guide wheels 11 is also provided with a In the collision seat 6 of the vertical cavity, two anti-fall hooks 31 pass through the vertical cavity from top to bottom, and the lower ends of the two anti-fall hooks 31 pass through the lower end of the collision seat 6 . When the suspension hook rushes to the top, the suspension hook assembly 2 moves up and down rapidly, and the collision seat 6 can prevent the suspension hook assembly 2 from colliding with the first fixed guide wheel 11, and protect the first fixed guide wheel 11 from being damaged. specifically:
所述碰撞座6具有T型块状的前壁及后壁,在前壁和后壁的下部的两侧分别连接有左壁和右壁,所述碰撞座6的上半部的下表面低于所述第一固定导向轮11的最低点所在的水平面;两个防坠钩31的上部穿设在竖向通腔中,并且两防坠钩31的上部钩杆312分别靠近对应的左壁及右壁,所述两个防坠钩31的下部钩头311从所述碰撞座6的下端穿出,两个防坠钩31的下部钩头311的外侧所在的竖直面分别位于下端碰撞座6的下端的左右两侧所在的竖直面之外。 The collision seat 6 has a T-shaped block-shaped front wall and a rear wall, and a left wall and a right wall are respectively connected to both sides of the bottom of the front wall and the rear wall. The lower surface of the upper half of the collision seat 6 is low. The horizontal plane where the lowest point of the first fixed guide wheel 11 is located; the upper parts of the two anti-fall hooks 31 are passed through the vertical cavity, and the upper hook rods 312 of the two anti-fall hooks 31 are respectively close to the corresponding left wall And the right wall, the lower hook heads 311 of the two anti-fall hooks 31 pass through the lower end of the collision seat 6, and the vertical surfaces where the outer sides of the lower hook heads 311 of the two anti-fall hooks 31 are respectively located at the lower ends of the collision Outside the vertical plane where the left and right sides of the lower end of seat 6 are located.
上述前、后、左、右壁的围合,使得竖向通腔的上部空间大、下部空间小的形状,即使碰撞座6的下部收短,具体可以通过切割的方式使其前壁及后壁的下部收短,以使前、后壁形成重叠的T形。本例中,为了方便取材,上述前壁、后壁、左壁以及右壁均为槽钢。使碰撞座6的下部收短的目的在于,左、右壁的内壁可以分别对两防坠下部钩头311起到限位作用,使两防坠钩31不会向相反的方向摆动,当吊钩冲顶时,保证了两防坠钩31与吊钩总成2的两挂件32挂合度。 The enclosing of the above-mentioned front, rear, left and right walls makes the upper space of the vertical through cavity larger and the lower space smaller. The lower part of the wall is shortened so that the front and rear walls form an overlapping T-shape. In this example, for the convenience of obtaining materials, the above-mentioned front wall, rear wall, left wall and right wall are all channel steel. The purpose of shortening the bottom of the collision seat 6 is that the inner walls of the left and right walls can limit the two anti-fall lower hook heads 311 respectively, so that the two anti-fall hooks 31 will not swing in opposite directions. When the hook rushed to the top, it was guaranteed that the two hangers 32 of the two anti-falling hooks 31 and the suspension hook assembly 2 hung together.
变幅小车1的下底面至碰撞座6的上半部的下表面的平行距离大于变幅小车1的下底面至第一固定导向轮11的最底点所在的水平面的平行距离,而两防坠钩31的下部钩头311所在的左右外侧面均位于上半部的左右两侧所在的竖直面内,因此,当吊钩冲顶时,吊钩总成2迅速向上移动后,该碰撞座6的上半部的下表面会抵挡住吊钩总成2,使吊钩总成2不会继续向上移动,防止第一固定导向轮11被吊钩总成2撞击。 The parallel distance from the lower bottom surface of the luffing trolley 1 to the lower surface of the upper half of the collision seat 6 is greater than the parallel distance from the lower bottom surface of the luffing trolley 1 to the horizontal plane where the bottommost point of the first fixed guide wheel 11 is located, and the two anti- The left and right outer sides where the lower hook head 311 of the drop hook 31 is located are all located in the vertical plane where the left and right sides of the upper half are located. The lower surface of the upper half of the 6 can resist the suspension hook assembly 2, so that the suspension hook assembly 2 can not continue to move upwards, preventing the first fixed guide wheel 11 from being hit by the suspension hook assembly 2.
还包括用于对吊钩总成2进行导向的两块导向板91,两块导向板91的上端分别与前壁和后壁的下端面固定,下端分别朝下且朝相反的方向倾斜。本例中,所述两块导向板91的上端之间的间距稍大于两块平板的外立面之间的距离。 It also includes two guide plates 91 for guiding the hook assembly 2. The upper ends of the two guide plates 91 are respectively fixed to the lower end surfaces of the front wall and the rear wall, and the lower ends are respectively downward and inclined in opposite directions. In this example, the distance between the upper ends of the two guide plates 91 is slightly larger than the distance between the outer surfaces of the two flat plates.
本实施例中,所述吊钩防坠落装置还包括位于两个防坠钩31之间的压簧板71以及两回位压簧72,所述压簧板71具有两个分别朝向两个防坠钩31的压簧安装面,两回位压簧72的一端分别固定在两个压簧安装面上,两回位压簧72的另一端分别与相邻的上部钩杆312连接。当塔式起重机处于正常状态时,即处于吊钩未冲顶的状态时,两回位压簧72未被两防坠钩31压缩,因此回位压簧72处于未被压缩状态,当吊钩冲顶时,吊钩总成2迅速上升,位于吊钩总成2上端的两挂件32之间的相对侧紧压两下部钩头311的倾斜面,两防坠钩31因此向相对的方向摆动,从而紧压两回位压簧72,此时吊钩总成2继续向上移动,直到其上端抵拢碰撞座6的上半部的下表面,此时两防坠钩31的下部钩头311位于两挂件32的下方,两下部钩头311的倾斜面未受任何挤压,因此两回位压簧72迅速回位,使两防坠钩31的下部钩头311位于两挂件32的正下方,此后,吊钩总成2因受到阻力不能继续向上移动,因此而向下回落,从而使挂件32与挂钩成功挂合。 In this embodiment, the hook fall prevention device further includes a compression spring plate 71 located between the two anti-fall hooks 31 and two return compression springs 72. The compression spring plate 71 has two The stage clip installation surface of drop hook 31, one end of two return stage stage springs 72 is respectively fixed on two stage stage stage installation surfaces, and the other end of two return stage stage clips 72 is connected with adjacent upper hook bar 312 respectively. When the tower crane is in a normal state, that is, when the hook is not rushing to the top, the two return compression springs 72 are not compressed by the two anti-fall hooks 31, so the return compression springs 72 are in an uncompressed state. , the hook assembly 2 rises rapidly, and the opposite sides between the two hanging parts 32 at the upper end of the hook assembly 2 press the inclined surfaces of the two lower hook heads 311, so the two anti-fall hooks 31 swing in opposite directions, thereby Tightly press the two return stage clips 72, now the suspension hook assembly 2 continues to move upwards, until its upper end pushes against the lower surface of the upper half of the collision seat 6, at this time the lower hook heads 311 of the two anti-fall hooks 31 are positioned at the two sides. Below the pendant 32, the inclined surfaces of the two lower hook heads 311 are not subject to any extrusion, so the two return stage clips 72 return quickly, so that the lower hook heads 311 of the two anti-fall hooks 31 are positioned directly below the two hanger heads 32, and thereafter , the hook assembly 2 cannot continue to move upward due to resistance, so it falls back downwards, so that the pendant 32 is successfully engaged with the hook.
本实施例中,所述两防坠钩31的下部钩头311的最高点所在的水平面低于所述碰撞钢的下端面,如此设计,工作人员取出吊钩总成2时,可以对两防坠钩31的上部钩杆312向相对的方向施压,使两下部钩头311向相对的方向收拢,再往上移动吊钩总成2以取出吊钩总成2。 In this embodiment, the horizontal plane where the highest points of the lower hook heads 311 of the two anti-fall hooks 31 are located is lower than the lower end surface of the collision steel, so designed, when the staff takes out the hook assembly 2, the two anti-fall hooks 31 can be The upper hook rod 312 of the drop hook 31 applies pressure to the opposite direction, so that the two lower hook heads 311 are drawn in the opposite direction, and then the suspension hook assembly 2 is moved upwards to take out the suspension hook assembly 2 .
本实施例中,所述吊钩防坠落装置还包括水平设于所述碰撞座6内且用于对两防坠钩31进行限位的两限位轴杆92,两限位轴杆92的左右两端与所述碰撞座6的左壁和右壁垂直相连,两限位轴杆92相互间隔以形成一限位空间,所述两防坠钩31分别穿设在该限位空间的左右两侧。 In this embodiment, the hook anti-falling device further includes two limiting shafts 92 horizontally arranged in the collision seat 6 and used to limit the two anti-falling hooks 31 , the two limiting shafts 92 The left and right ends are vertically connected to the left wall and the right wall of the collision seat 6, and the two limiting shafts 92 are spaced apart from each other to form a limiting space, and the two anti-falling hooks 31 are respectively installed on the left and right sides of the limiting space. sides.
所述吊钩防坠落装置还包括一导向轴93,所述导向轴93的上端与所述两限位轴杆92固接,下端竖直向下延伸,所述导向轴93的下端具有一向下的锥度;在所述吊钩总成2的上端面与所述导向轴93相应的位置处设置有一个导向座94,所述导向座94上竖向贯穿有一与所述导向轴93的下端锥度匹配的锥度孔95。 The hook fall prevention device also includes a guide shaft 93, the upper end of the guide shaft 93 is affixed to the two limit shaft rods 92, and the lower end extends vertically downward. The lower end of the guide shaft 93 has a downward taper; a guide seat 94 is provided at a position corresponding to the guide shaft 93 on the upper end surface of the hook assembly 2, and a lower end taper with the guide shaft 93 vertically runs through the guide seat 94. Matching taper hole 95.
本实施方式中,上述挂件32为门型架,两个门型架分别设置在吊钩总成2的上端上与两个下部钩头311相应的位置处,所述门型架的两立面分别与两夹板21可拆卸连接,具体地,两立面分别与两夹板21的内表面可拆卸连接。两门型架之间的间隔距离小于两防坠钩31未被压缩之前它们的外侧面之间的距离。 In this embodiment, the above-mentioned hanger 32 is a portal frame, and the two portal frames are respectively arranged on the upper end of the hook assembly 2 at positions corresponding to the two lower hook heads 311. The two facades of the portal frame They are respectively detachably connected to the two splints 21 , specifically, the two facades are respectively detachably connected to the inner surfaces of the two splints 21 . The distance between the two gantry frames is smaller than the distance between the outer surfaces of the two anti-fall hooks 31 before they are compressed.
具体结合实例: Concrete combination example:
该实例中,第一槽钢起到碰撞作用,因此下述为碰撞槽钢。本实例中的塔机吊钩防坠落装置,安装在塔机变幅小车的两个第一固定导向轮之间的中部槽钢结构(第二横轴)的下方和塔机吊钩总成的夹板的上端,它是由碰撞座、两个防坠吊钩、两块门型结构的挂件、回位压簧等组成。 In this example, the first channel plays the role of collision, so the following is the collision channel. The anti-falling device of the tower crane hook in this example is installed under the middle channel steel structure (second horizontal axis) between the two first fixed guide wheels of the luffing trolley of the tower crane and the splint of the tower crane hook assembly It is composed of a collision seat, two anti-drop hooks, two door-shaped structure pendants, and a return pressure spring.
一、吊钩防坠落装置的结构 1. The structure of the hook anti-fall device
1、与变幅小车的组成;变幅小车中部槽钢(第二横轴)的下方,与碰撞座的上端焊接,碰撞座是由2根宽为180mm、长为300mm,长度方向的两端下部收短,下部长为200mm,下部的端头内侧焊有130mm×180mm的端头钢板(即上述的左、右壁),焊接成为框体,组成一个碰撞座。碰撞座内顶部,有一块厚为14mm,长、宽为180mm×160mm的底板,它焊接在变幅小车的第一固定导向轮的两根槽钢(第二横轴)的下底面,底板上面与第一横轴焊接有4块加固三角筋板,底板下底面焊接有两块前后平行的安装立板。防坠钩通过铰接轴就安装在两块安装立板之间,在碰撞座中部焊有一块60mm×180mm的压簧座板,2根压簧就装在压簧座板和防坠钩之间。防坠钩的前后两边是2根30mm×30mm的角钢,角钢的两端焊接在碰撞座两端的左右壁上,它是起两防坠钩导向的作用。角钢的中部焊有1根φ35mm且下端带有锥度的导向轴,它是在吊钩总成接近碰撞座时,穿过吊钩总成的上中部的导向座起定位的作用。另外在碰撞座两边焊有两块:厚为10mm,长、宽为160mm×100mm的钢板,钢板向外倾斜40°,也是在吊钩接近碰撞槽钢时,起导向的作用(见图1及图2)。 1. Composition with the luffing trolley; the lower part of the channel steel (second horizontal axis) in the middle of the luffing trolley is welded with the upper end of the collision seat. The collision seat is composed of two pieces with a width of 180mm and a length of 300mm, and the two ends of the length direction The lower part is shortened, and the lower length is 200mm. A 130mm×180mm end steel plate (ie, the above-mentioned left and right walls) is welded on the inner side of the lower end, which is welded into a frame to form a collision seat. On the top of the collision seat, there is a bottom plate with a thickness of 14mm, a length and a width of 180mm×160mm, which is welded to the lower bottom surface of the two channel steels (second horizontal axis) of the first fixed guide wheel of the luffing trolley, and on the top of the bottom plate Four reinforced triangular rib plates are welded with the first transverse axis, and two front and rear parallel installation vertical plates are welded on the bottom surface of the bottom plate. The anti-fall hook is installed between the two installation vertical plates through the hinge shaft, and a 60mm×180mm compression spring seat plate is welded in the middle of the collision seat, and 2 compression springs are installed between the compression spring seat plate and the anti-fall hook . The front and rear sides of the anti-fall hook are two angle steels of 30mm×30mm, and the two ends of the angle steel are welded on the left and right walls of the two ends of the collision seat, which play the guiding role of the two anti-fall hooks. The middle part of the angle steel is welded with a φ35mm guide shaft with a taper at the lower end. When the hook assembly is close to the collision seat, it passes through the guide seat at the upper middle part of the hook assembly for positioning. In addition, two pieces are welded on both sides of the collision seat: a steel plate with a thickness of 10mm, a length and a width of 160mm×100mm, and the steel plate is inclined 40° outward, which also acts as a guide when the hook approaches the collision channel steel (see Figure 1 and figure 2).
2、与塔机吊钩总成的组成;在吊钩总成的上端两边安装有两个防坠门型架,防坠门型架下方是用4颗M16螺栓,连接在吊钩总成两块夹板上,螺栓连接是便于吊钩总成修理时拆、装方面,2个防坠门型架之间的间距为250mm,比碰撞座下部长度多50mm,便于吊钩总成上端与碰撞座上部碰撞时相接触。导向座上有一个φ65mm带有锥度的孔,它是与碰撞座下部带有锥度的导向轴,从中穿过起定位的作用。孔比带有锥度的导向轴大φ30mm,这是使孔有足够的宽度,让导向轴从中穿过,否则就会出现问题(见图3及图4)。 2. Composition with the hook assembly of the tower crane; two anti-fall door frames are installed on both sides of the upper end of the hook assembly, and the bottom of the anti-fall door frame is connected to the two sides of the hook assembly with 4 M16 bolts. On the two splints, the bolt connection is convenient for disassembly and assembly during the repair of the hook assembly. The distance between the two anti-drop door frames is 250mm, which is 50mm longer than the lower part of the collision seat, which is convenient for the upper end of the hook assembly to connect with the collision seat. The upper parts come into contact when they collide. There is a φ65mm tapered hole on the guide seat, which is a tapered guide shaft with the lower part of the collision seat, passing through it for positioning. The hole is φ30mm larger than the tapered guide shaft, which is to make the hole wide enough for the guide shaft to pass through, otherwise problems will occur (see Figure 3 and Figure 4).
二、塔机吊钩防坠落装置的使用过程 2. The use process of the tower crane hook anti-fall device
塔机在使用过程中向上快速运行时,如出现塔吊操作失误,高度限位装置失灵,吊钩总成就会直接上行和变幅小车下方的碰撞座相碰撞,这时吊钩总成通过碰撞座下方导向板、导向轴导向,防坠钩的下部钩头与防坠门型架相接触,利用防坠下部钩头下方的斜度,使2个防坠下部钩头被压缩,当防坠门型架高过防坠钩的下部钩头时,2个防坠钩在回位压簧的作用下,就会快速进入吊钩总成上方的防坠门型架中,吊钩总成在碰撞座上被挡住,钢丝绳会被强行拉断(见图5)。 When the tower crane is running upwards quickly during use, if there is an operation error of the tower crane and the height limit device fails, the hook assembly will directly go up and collide with the collision seat under the luffing trolley. At this time, the hook assembly passes through the collision seat Guided by the lower guide plate and the guide shaft, the lower hook head of the anti-fall hook is in contact with the anti-fall door frame, and the two lower hook heads are compressed by using the slope below the anti-fall lower hook head. When the frame is higher than the lower hook head of the anti-fall hook, the two anti-fall hooks will quickly enter the anti-fall door frame above the hook assembly under the action of the return pressure spring, and the hook assembly will If the seat is blocked, the wire rope will be forcibly broken (see Figure 5).
由于钢丝绳被拉断后,吊钩总成因重量会自然向下坠落,这时防坠钩的下部钩头已进入防坠门型架中,吊钩总成就会被防坠钩的下部钩头钩住,所以吊钩总成不会继续向下坠落(见图6)。 After the wire rope is pulled off, the hook assembly will naturally fall down due to the weight. At this time, the lower hook head of the anti-fall hook has entered the anti-fall door frame, and the hook assembly will be hooked by the lower hook head of the anti-fall hook. , so the hook assembly will not continue to fall down (see Figure 6).
碰撞后由于吊钩总成往下滑,这时碰撞座下平面与吊钩总成上端平面就会有距离,它们之间的间距为120mm,我们就可利用这个间距取出吊钩总成,这也就是取出吊钩总成时,吊钩总成需要向上活动的距离。这时变幅小车可往回走,靠近塔机起重壁根部,便于维修人员的操作,通过重新更换钢丝绳,用卷扬机微动的方法,慢慢点动起升吊钩总成,吊钩总成在向上行的距离中,再人为的把防坠钩往中间压住,让吊钩总成慢慢向下落,把吊钩总成从防坠钩中取出,塔机恢复正常使用,这样防坠落装置的目的就达到了(见图7)。 After the collision, because the hook assembly slides down, there will be a distance between the lower plane of the collision seat and the upper plane of the hook assembly, and the distance between them is 120mm. We can take out the hook assembly by using this distance, which is also It is the distance that the hook assembly needs to move upward when the hook assembly is taken out. At this time, the luffing trolley can go back and get close to the root of the lifting wall of the tower crane, which is convenient for the maintenance personnel to operate. By replacing the wire rope and using the method of micro-movement of the hoist, slowly lift the hook assembly. In the upward distance, artificially press the anti-fall hook in the middle, let the hook assembly drop down slowly, take the hook assembly out of the anti-fall hook, and the tower crane resumes normal use. The purpose of the drop device is achieved (see Figure 7).
吊钩防坠落装置的作用就是,在起重设备主钢丝绳被拉断后,不能让吊钩总成和货物自由的从空中掉下来,吊钩总成只能是经过钢丝绳的连接,在操作人员的控制下,有方向的上下运行,来达到安全生产的目的。 The function of the hook anti-fall device is that after the main wire rope of the lifting equipment is broken, the hook assembly and the cargo cannot be freely dropped from the air. Under control, it runs up and down in a direction to achieve the purpose of safe production.
以上仅为本实用新型的实施方式,并非因此限制本实用新型的专利范围,凡是利用本实用新型说明书及附图内容所作的等效结构或等效流程变换,或直接或间接运用在其他相关的技术领域,均同理包括在本实用新型的专利保护范围内。 The above are only embodiments of the present utility model, and are not intended to limit the patent scope of the present utility model. Any equivalent structure or equivalent process conversion made by using the description of the utility model and the contents of the accompanying drawings, or directly or indirectly used in other related Technical fields are all included in the scope of patent protection of the utility model in the same way.
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| CN201520668272.9U CN204938806U (en) | 2015-08-31 | 2015-08-31 | Preventing lifting hook from falling device |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106499252A (en) * | 2016-12-16 | 2017-03-15 | 重庆旺德福金属结构有限公司 | Safety hook climbed by a kind of spring-piece type steel tower |
| CN107128824A (en) * | 2017-06-15 | 2017-09-05 | 合肥海腾软件科技有限公司 | The anti-suspension hook of derrick crane is rushed to summit falling protecting device |
| CN107986164A (en) * | 2017-09-27 | 2018-05-04 | 河南省大方重型机器有限公司 | A kind of steel wire rope overload protection arrangement |
| CN113697678A (en) * | 2021-09-01 | 2021-11-26 | 山东中诚机械租赁有限公司 | Broken rope anti-falling system of lifting hook |
-
2015
- 2015-08-31 CN CN201520668272.9U patent/CN204938806U/en not_active Expired - Lifetime
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106499252A (en) * | 2016-12-16 | 2017-03-15 | 重庆旺德福金属结构有限公司 | Safety hook climbed by a kind of spring-piece type steel tower |
| CN106499252B (en) * | 2016-12-16 | 2018-11-27 | 重庆旺德福金属结构有限公司 | A kind of spring-piece type steel tower climbing safety hook |
| CN107128824A (en) * | 2017-06-15 | 2017-09-05 | 合肥海腾软件科技有限公司 | The anti-suspension hook of derrick crane is rushed to summit falling protecting device |
| CN107986164A (en) * | 2017-09-27 | 2018-05-04 | 河南省大方重型机器有限公司 | A kind of steel wire rope overload protection arrangement |
| CN107986164B (en) * | 2017-09-27 | 2018-11-23 | 河南省大方重型机器有限公司 | A kind of wirerope overload protection arrangement |
| CN113697678A (en) * | 2021-09-01 | 2021-11-26 | 山东中诚机械租赁有限公司 | Broken rope anti-falling system of lifting hook |
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