CN204935203U - A kind of processing unit (plant) of high-precision rotary class thin-walled parts supporting disk - Google Patents
A kind of processing unit (plant) of high-precision rotary class thin-walled parts supporting disk Download PDFInfo
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- CN204935203U CN204935203U CN201520706083.6U CN201520706083U CN204935203U CN 204935203 U CN204935203 U CN 204935203U CN 201520706083 U CN201520706083 U CN 201520706083U CN 204935203 U CN204935203 U CN 204935203U
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Abstract
本实用新型涉及一种高精度回转类薄壁零件支撑盘的加工装置,解决了高精度回转类薄壁零件支撑盘精密加工时零件在受到径向夹紧力的作用下变形且加工后加工部位尺寸变化的问题。包括本体、偏心轮、圆柱定位销、菱形定位销、螺栓和滑块,本体上带有与被加工零件的结合面配合的定位结合面,与被加工零件1的定位销孔配合的圆柱定位销和菱形定位销安装在本体上,可将被加工零件1圆周方向紧接触压紧的旋转偏心轮也装在本体上,另外,本体上还安装有可与被加工零件周圈螺栓孔配合的螺栓。菱形定位销安装在滑块上,滑块安装在本体上,菱形定位销可在滑块上沿径向移动。本实用新型不仅有效的减小了零件在加工过程中的装夹变形,而且提高了加工效率。
The utility model relates to a processing device for a support disc of a high-precision rotary thin-walled part, which solves the problem that the part is deformed under the action of a radial clamping force during the precision machining of the support disc of a high-precision rotary thin-walled part and the processed part The problem of changing dimensions. Including body, eccentric wheel, cylindrical locating pin, diamond-shaped locating pin, bolt and slider, the body has a locating joint surface that matches the joint surface of the processed part, and a cylindrical positioning pin that cooperates with the positioning pin hole of the processed part 1 And diamond-shaped positioning pins are installed on the body, and the rotating eccentric wheel that can closely contact and press the workpiece 1 in the circumferential direction is also installed on the body. In addition, the body is also installed with bolts that can match the bolt holes in the circumference of the processed part. . The diamond-shaped positioning pin is installed on the slide block, and the slide block is installed on the body, and the diamond-shaped positioning pin can move radially on the slide block. The utility model not only effectively reduces the clamping deformation of parts in the processing process, but also improves the processing efficiency.
Description
技术领域technical field
本实用新型涉及一种高精度回转类薄壁零件支撑盘的加工装置,属于机械加工领域。The utility model relates to a processing device for a support plate of a high-precision rotary thin-walled part, which belongs to the field of mechanical processing.
背景技术Background technique
高精度回转类薄壁零件支撑盘是制动器中的重要零件,它与转动弹子盘配合来实现制动器的制动,其精度直接影响制动器及整车的制动性能。支撑盘属于高精度回转类薄壁零件,精度要求较高。通常一是采用三爪卡爪进行定位装夹,使零件在径向夹紧力的作用下产生夹紧变形;二是扇形卡爪对零件进行定位装夹,虽然装夹变形对零件精度的影响得到一定程度的控制,但还是远远达不到图纸所要求的制造精度。另外,在加工过程中由于受不对称铣削的影响,精加工后应力释放导致支撑盘内孔变椭圆形,加工难度大;影响该零件精度的因素较多,保证图纸要求极为困难,生产效率较低且返工率、报废率较高。现行的加工方法定位装夹装置具有装卡后工件变形,加工后加工部位尺寸变化的缺陷。The support disc of high-precision rotary thin-walled parts is an important part of the brake. It cooperates with the rotating marble disc to realize the braking of the brake. Its precision directly affects the braking performance of the brake and the whole vehicle. The support plate is a high-precision rotary thin-walled part with high precision requirements. Usually, one is to use three-jaw jaws for positioning and clamping, so that the parts are clamped and deformed under the action of radial clamping force; the other is to position and clamp the parts with fan-shaped jaws, although the impact of clamping deformation on the precision A certain degree of control has been obtained, but it is still far from the manufacturing accuracy required by the drawings. In addition, due to the influence of asymmetric milling during processing, the stress release after finishing will cause the inner hole of the support plate to become elliptical, making the processing difficult; there are many factors affecting the accuracy of the part, it is extremely difficult to ensure the drawing requirements, and the production efficiency is low. Low and high rework rate and scrap rate. The positioning and clamping device of the current processing method has the defects that the workpiece is deformed after clamping, and the size of the processed part changes after processing.
发明内容Contents of the invention
本实用新型通过提供一种能够改变现有装夹方式的车削加工装置,解决了高精度回转类薄壁零件支撑盘精密加工时零件在受到径向夹紧力的作用下变形且加工后加工部位尺寸变化的问题。The utility model provides a turning processing device capable of changing the existing clamping method, which solves the problem of the deformation of the parts under the action of the radial clamping force during the precision machining of the support plate of the high-precision rotary thin-walled parts and the processing position after processing. The problem of changing dimensions.
本实用新型是由以下技术方案实现的:The utility model is realized by the following technical solutions:
一种高精度回转类薄壁零件支撑盘的加工装置,包括本体、偏心轮、圆柱定位销、菱形定位销、螺栓和滑块,本体上带有与被加工零件的结合面配合的定位结合面,与被加工零件1的定位销孔配合的圆柱定位销和菱形定位销安装在本体上,可将被加工零件1圆周方向紧接触压紧的旋转偏心轮也装在本体上,另外,本体上还安装有可与被加工零件周圈螺栓孔配合的螺栓。A processing device for supporting discs of high-precision rotary thin-walled parts, including a body, an eccentric wheel, a cylindrical positioning pin, a diamond-shaped positioning pin, bolts, and a slider. The body has a positioning joint surface that matches the joint surface of the processed part The cylindrical positioning pin and the diamond-shaped positioning pin matched with the positioning pin hole of the processed part 1 are installed on the body, and the rotating eccentric wheel that can be tightly contacted and pressed in the circumferential direction of the processed part 1 is also installed on the body. In addition, the body Bolts that can fit with the peripheral bolt holes of the machined parts are also installed.
菱形定位销安装在滑块上,滑块安装在本体上,菱形定位销可在滑块上沿径向移动。。The diamond-shaped positioning pin is installed on the slide block, and the slide block is installed on the body, and the diamond-shaped positioning pin can move radially on the slide block. .
本实用新型的技术方案是该装置采用了一面两销的定位方式,由原来的径向夹紧改变为端面压紧零件的设计方案(即用零件端面定位、以螺栓拧紧固定),在使用中用螺栓固定前首先使用圆柱定位销插入支承盘零件的一个销孔中,然后将安装在滑块上的菱形定位销滑动到合适位置并插入到支撑盘零件另一个定位销孔中,实现径向与圆周方向的定位,装夹加工一次完成。安装在滑块上的菱形定位销不仅可以实现产品零件的精密定位,更是有效地解决了因产品零件定位孔距误差而可能导致的过盈定位问题,能够有效的减小了零件在加工过程中的装夹变形,提高了加工效率。The technical scheme of the utility model is that the device adopts the positioning method of two pins on one side, and changes the original radial clamping to the design scheme of pressing the parts on the end face (that is, positioning with the end face of the part and tightening and fixing with bolts). Before fixing with bolts, first use a cylindrical positioning pin to insert into a pin hole of the support plate part, then slide the diamond-shaped positioning pin installed on the slider to a suitable position and insert it into another positioning pin hole of the support plate part to achieve radial The positioning in the circumferential direction and the clamping process are completed at one time. The diamond-shaped positioning pin installed on the slider can not only realize the precise positioning of the product parts, but also effectively solve the problem of interference positioning caused by the error of the positioning hole distance of the product parts, and can effectively reduce the parts in the processing process. The clamping deformation in the middle improves the processing efficiency.
附图说明Description of drawings
图1a、b、c分别是被加工零件左、主、右视图;Figures 1a, b, and c are the left, main, and right views of the processed parts, respectively;
图2a、b、c分别是本实用新型的左、主、右视图;Fig. 2 a, b, c are the left side, main, right view of the utility model respectively;
图3a、b、c分别是是加工装置与支撑盘组合的左、主、右视图。Figure 3a, b, c are the left, front and right views of the combination of the processing device and the support plate, respectively.
具体实施方式:detailed description:
如图1-3所示,本实用新型是一种高精度回转类薄壁零件支撑盘的加工装置,包括本体、偏心轮3、圆柱定位销4、菱形定位销6、螺栓5和滑块7,本体上带有与被加工零件1的结合面配合的定位结合面2,与被加工零件1的定位销孔配合的圆柱定位销4和菱形定位销6安装在本体上,可将被加工零件1圆周方向紧接触压紧的旋转偏心轮3也装在本体上,另外,本体上还安装有可与被加工零件1周圈螺栓孔配合的螺栓5。菱形定位销6安装在滑块7上,滑块7安装在本体上,菱形定位销6可在滑块7上沿径向移动。As shown in Figure 1-3, the utility model is a processing device for high-precision rotary thin-walled parts support plate, including a body, an eccentric wheel 3, a cylindrical positioning pin 4, a diamond-shaped positioning pin 6, a bolt 5 and a slider 7 , the body has a positioning joint surface 2 that matches the joint surface of the processed part 1, and the cylindrical positioning pin 4 and the rhombic positioning pin 6 that cooperate with the positioning pin hole of the processed part 1 are installed on the body, and the processed parts can be 1. The rotating eccentric wheel 3 which is tightly contacted and pressed in the circumferential direction is also mounted on the body. In addition, the body is also equipped with bolts 5 which can cooperate with the bolt holes in the 1st circle of the machined part. The rhombic positioning pin 6 is installed on the slide block 7, and the slide block 7 is installed on the body, and the rhombic positioning pin 6 can move radially on the slide block 7.
如图1所示是被加工零件1的示意图,其中的销孔A、B是用于定位。图2是支撑盘加的工装置示意图。首先将装置定位结合面2用于与被加工零件1的结合面配合,采用圆柱定位销4先与被加工零件1上的销孔A定位,然后滑动滑块7带动菱形定位销6定位于加工零件1上的销孔B。其次以12-M8-6H螺栓5贯穿夹具定位面2与零件1结合面上的相应螺纹孔拧紧固定,然后将定圆柱位销4、菱形定位销6拔出。最后旋转偏心轮3实现零件圆周方向紧接触压紧,防止零件振动如图3,将支撑盘的加工装置安装在设备上进行加工。As shown in Figure 1, it is a schematic diagram of the workpiece 1 to be processed, and the pin holes A and B are used for positioning. Figure 2 is a schematic view of the processing device for supporting the disc. First, the device positioning joint surface 2 is used to cooperate with the joint surface of the processed part 1, and the cylindrical positioning pin 4 is firstly positioned with the pin hole A on the processed part 1, and then the sliding block 7 drives the diamond-shaped positioning pin 6 to be positioned in the processing Pin hole B on part 1. Secondly, use 12-M8-6H bolt 5 to penetrate the corresponding threaded hole on the joint surface of fixture positioning surface 2 and part 1, and then tighten and fix it, and then pull out the positioning cylinder positioning pin 4 and the diamond-shaped positioning pin 6. Finally, the eccentric wheel 3 is rotated to realize tight contact and compression of the parts in the circumferential direction to prevent the parts from vibrating.
旋转偏心轮3实现零件圆周方向紧接触压紧,防止零件振动,不仅有效的减小了零件在加工过程中的装夹变形,而且提高了加工效率。另外,零件拧紧固定过程中,各个固定12-M8-6H螺栓5使用交替均匀加力的方法拧紧,尽可能降低不均匀受力对零件质量的影响。Rotating the eccentric wheel 3 realizes the tight contact and pressing of the parts in the circumferential direction, prevents the parts from vibrating, not only effectively reduces the clamping deformation of the parts during processing, but also improves the processing efficiency. In addition, during the tightening and fixing process of the parts, each fixing 12-M8-6H bolt 5 is tightened by alternating and uniform force application, so as to reduce the influence of uneven force on the quality of the parts as much as possible.
本实用新型不仅有效的减小了零件在加工过程中的装夹变形,而且提高了加工效率。The utility model not only effectively reduces the clamping deformation of parts in the processing process, but also improves the processing efficiency.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520706083.6U CN204935203U (en) | 2015-09-14 | 2015-09-14 | A kind of processing unit (plant) of high-precision rotary class thin-walled parts supporting disk |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520706083.6U CN204935203U (en) | 2015-09-14 | 2015-09-14 | A kind of processing unit (plant) of high-precision rotary class thin-walled parts supporting disk |
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| CN204935203U true CN204935203U (en) | 2016-01-06 |
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| CN201520706083.6U Expired - Lifetime CN204935203U (en) | 2015-09-14 | 2015-09-14 | A kind of processing unit (plant) of high-precision rotary class thin-walled parts supporting disk |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107297635A (en) * | 2017-06-28 | 2017-10-27 | 中国航发南方工业有限公司 | Thin-walled deforms the turning clamp and turning fixing means of part |
| CN109483261A (en) * | 2018-10-30 | 2019-03-19 | 贵州黎阳国际制造有限公司 | A kind of positioning fixture and localization method of opening thin annular flange dish |
| CN110842598A (en) * | 2019-11-12 | 2020-02-28 | 中国船舶重工集团公司第七0七研究所 | Positioning and clamping device for high-speed machining of cycloid gear |
-
2015
- 2015-09-14 CN CN201520706083.6U patent/CN204935203U/en not_active Expired - Lifetime
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107297635A (en) * | 2017-06-28 | 2017-10-27 | 中国航发南方工业有限公司 | Thin-walled deforms the turning clamp and turning fixing means of part |
| CN107297635B (en) * | 2017-06-28 | 2019-12-27 | 中国航发南方工业有限公司 | Turning fixture and turning fixing method for thin-wall deformed part |
| CN109483261A (en) * | 2018-10-30 | 2019-03-19 | 贵州黎阳国际制造有限公司 | A kind of positioning fixture and localization method of opening thin annular flange dish |
| CN110842598A (en) * | 2019-11-12 | 2020-02-28 | 中国船舶重工集团公司第七0七研究所 | Positioning and clamping device for high-speed machining of cycloid gear |
| CN110842598B (en) * | 2019-11-12 | 2021-11-16 | 天津旗领机电科技有限公司 | Positioning and clamping device for high-speed machining of cycloid gear |
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| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| C41 | Transfer of patent application or patent right or utility model | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20161213 Address after: 014032 Baotou rare earth hi tech Industrial Development Zone, the first functional area of the Inner Mongolia Autonomous Region Patentee after: Baotou Beifang Chuangye Co.,Ltd. Address before: 014032 Baotou Qingshan District Inner Mongolia First Machinery Group Co., Ltd., the Inner Mongolia Autonomous Region Patentee before: INNER MONGOLIA FIRST MACHINERY Group Corp. |
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| CP03 | Change of name, title or address |
Address after: 014032, Baotou, the Inner Mongolia Autonomous Region two mailbox technology and Information Technology Department Patentee after: INNER MONGOLIA FIRST MACHINERY GROUP Co.,Ltd. Address before: 014032 Baotou rare earth hi tech Industrial Development Zone, the first functional area of the Inner Mongolia Autonomous Region Patentee before: Baotou Beifang Chuangye Co.,Ltd. |
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Granted publication date: 20160106 |