CN204918617U - a cell culture flask - Google Patents
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- CN204918617U CN204918617U CN201520384970.6U CN201520384970U CN204918617U CN 204918617 U CN204918617 U CN 204918617U CN 201520384970 U CN201520384970 U CN 201520384970U CN 204918617 U CN204918617 U CN 204918617U
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Abstract
本实用新型公开了可应用于生物制药领域的一种细胞培养瓶,由玻璃制可反复高压的瓶体、通过外螺纹瓶口与可反复高压的内螺纹瓶盖连接构成,所述瓶盖中间适当开孔,瓶盖内安装疏水微孔滤膜,并用同样开孔的硅胶密封垫压紧固定。其技术效果在于,疏水微孔滤膜可以定期更换,玻璃瓶体可以反复清洗,所有部件可以反复高压灭菌,使得所述细胞培养瓶在无菌条件下可实现良好的透气性,并且可以避免培养基过度蒸发,所述细胞培养瓶可以反复使用,大大降低了悬浮细胞培养成本,为使用悬浮细胞培养制备的生物药物研制和开发提供了经济的细胞培养模式。
The utility model discloses a cell culture bottle applicable to the field of biopharmaceuticals, which is composed of a bottle body made of glass that can be repeatedly high-pressured, and is connected with an internal thread bottle cap that can be repeatedly high-pressured through an external threaded bottle mouth. Appropriately open the hole, install the hydrophobic microporous filter membrane in the bottle cap, and press and fix it with the same open-hole silica gel gasket. Its technical effect is that the hydrophobic microporous filter membrane can be replaced regularly, the glass bottle body can be repeatedly cleaned, and all parts can be repeatedly autoclaved, so that the cell culture bottle can achieve good air permeability under sterile conditions, and can avoid The culture medium is over-evaporated, and the cell culture bottle can be used repeatedly, which greatly reduces the cost of suspension cell culture, and provides an economical cell culture mode for the research and development of biopharmaceuticals prepared by suspension cell culture.
Description
技术领域 technical field
本实用新型涉及生物制药设备领域的一种细胞培养瓶。 The utility model relates to a cell culture bottle in the field of biopharmaceutical equipment.
背景技术 Background technique
细胞培养瓶是生物制药行业进行细胞培养生产药物的重要耗材,特别是在重组蛋白生产领域,对细胞培养瓶的无菌、透气性要求相当高,因而受到医药行业和医疗器械行业研究人员的广泛青睐。细胞培养瓶,可以根据材质分为玻璃细胞培养瓶和塑料细胞培养瓶;根据培养瓶底部形状可以分为圆形、正方形、长方形、三角形等。根据细胞培养瓶的容积可以有5-1000ml等多种规格。根据细胞生长方式可分为的贴壁细胞培养瓶和悬浮细胞培养瓶。 Cell culture flasks are important consumables for cell culture and drug production in the biopharmaceutical industry. Especially in the field of recombinant protein production, the requirements for sterility and air permeability of cell culture flasks are quite high, so they are widely used by researchers in the pharmaceutical industry and medical device industry. favor. Cell culture flasks can be divided into glass cell culture flasks and plastic cell culture flasks according to the material; according to the shape of the bottom of the culture flask, they can be divided into round, square, rectangular, triangular, etc. According to the volume of the cell culture bottle, it can have various specifications such as 5-1000ml. According to the cell growth mode, it can be divided into adherent cell culture flask and suspension cell culture flask.
生物制药业的迅速发展,使哺乳动物细胞悬浮培养成为主流的重组蛋白生产技术。哺乳动物细胞悬浮培养通常使用一次性塑料细胞培养瓶,因为这种培养瓶安全性高、发展成熟,瓶盖有密封盖、透气盖等可供选择;然而一次性培养瓶的使用成本也非常高,不仅给研究者带来沉重的经济负担,也造成研究和生产过程中的严重资源浪费;而玻璃细胞培养瓶可以反复高压灭菌,使用成本大大降低,但目前玻璃细胞培养瓶只有螺旋式密封盖,在进行细胞培养时需要将密封盖旋松,以保证细胞培养物的通所量和pH稳定,这样的操作不仅不方便,还会使培养过程中的污染风险大大增加。 The rapid development of the biopharmaceutical industry has made mammalian cell suspension culture the mainstream recombinant protein production technology. Mammalian cell suspension culture usually uses disposable plastic cell culture bottles, because this kind of culture bottles are safe and mature, and the bottle caps are available with sealing caps, vent caps, etc.; however, the cost of using disposable culture bottles is also very high , not only brings a heavy economic burden to researchers, but also causes serious waste of resources in the process of research and production; while glass cell culture bottles can be repeatedly autoclaved, greatly reducing the cost of use, but at present, glass cell culture bottles only have spiral seals Cover, the sealing cover needs to be unscrewed during cell culture to ensure the flow rate and pH stability of the cell culture. Such an operation is not only inconvenient, but also greatly increases the risk of contamination during the culture process.
因此,需要一种可反复使用的玻璃细胞培养瓶,其同时具有无菌透气瓶盖,以满足培养过程中在无菌条件下进行气体交换。 Therefore, there is a need for a reusable glass cell culture bottle, which has a sterile air-permeable bottle cap at the same time, so as to meet the need for gas exchange under aseptic conditions during the culture process.
实用新型内容 Utility model content
本实用新型的目的是为了克服现有技术的不足,提供一种可以反复使用的细胞培养瓶,其能保证在细胞培养过程中无菌条件的气体交换。 The purpose of the utility model is to overcome the deficiencies of the prior art and provide a cell culture bottle that can be used repeatedly, which can ensure gas exchange under sterile conditions during the cell culture process.
实现上述目的的一种方案是,一种细胞培养瓶,包括瓶体和瓶盖,所述瓶盖通过螺口与瓶体连接。 One solution to achieve the above object is a cell culture bottle, which includes a bottle body and a bottle cap, and the bottle cap is connected to the bottle body through a screw.
所述瓶盖材质为高密度聚乙烯(HighDensityPolyethylene,简称为“HDPE”),利用冲压床在瓶盖中心开环形孔,在瓶盖内安装直径与瓶盖内径相同的圆片形疏水微孔滤膜,以便为细胞培养瓶中进行培养的细胞提供无菌气体交换,减少细胞培养瓶中细胞被污染的风险。所述疏水微孔滤膜可从市场购买,过滤孔径通常为0.1-0.45μm,优选0.22μm;所述滤膜为常用于细胞开放培养的疏水滤膜,尤其适合在CO2培养箱中进行细胞培养,尤其适用于需要进行长期细胞培养的实验。 The bottle cap is made of high-density polyethylene (HighDensityPolyethylene, referred to as "HDPE"). A punching machine is used to open a ring hole in the center of the bottle cap, and a disc-shaped hydrophobic microporous filter with the same diameter as the inner diameter of the bottle cap is installed in the bottle cap. Membrane to provide sterile gas exchange for the cells being cultured in the cell culture flask and reduce the risk of contamination of the cells in the cell culture flask. The hydrophobic microporous filter membrane can be purchased from the market, and the filter pore size is usually 0.1-0.45 μm, preferably 0.22 μm; the filter membrane is a hydrophobic filter membrane commonly used in open cell culture, and is especially suitable for cell culture in a CO2 incubator. Culture, especially for experiments that require long-term cell culture.
进一步地,为了固定安装在瓶盖内的微孔滤膜,使用直径与瓶盖内径相同的硅胶密封垫,冲压出相同孔径的环形孔,用于压紧固定滤膜;硅胶密封垫可用平头镊子取出和放回,便于滤膜的更换。 Further, in order to fix the microporous filter membrane installed in the bottle cap, use a silicone gasket with the same diameter as the inner diameter of the bottle cap to punch out an annular hole with the same pore size for pressing and fixing the filter membrane; the silicone gasket can be used with flat tweezers Take it out and put it back for easy filter replacement.
进一步地,为了保证无菌条件下的透气性,同时防止培养基过度蒸发,需要根据瓶体的容积限制瓶盖开孔大小,一般开孔直径为瓶盖直径的1/10-1/3,优选1/5。 Further, in order to ensure air permeability under sterile conditions and prevent excessive evaporation of the medium, it is necessary to limit the opening size of the bottle cap according to the volume of the bottle body. Generally, the diameter of the opening is 1/10-1/3 of the diameter of the bottle cap. Preferably 1/5.
进一步地,安装于瓶盖内的疏水微孔滤膜可在反复高压10-20次后更换新的滤膜,以保证无菌条件下的气体交换。 Further, the hydrophobic microporous filter membrane installed in the bottle cap can be replaced with a new filter membrane after repeated high pressure 10-20 times to ensure gas exchange under sterile conditions.
进一步地,瓶体是由玻璃制成的; Further, the bottle body is made of glass;
进一步地,瓶体是由硼硅玻璃制成的。 Further, the bottle body is made of borosilicate glass.
再进一步地,瓶口为外螺纹口;瓶盖相应地为内螺纹口。 Still further, the bottle mouth is an external thread; the bottle cap is correspondingly an internal thread.
再进一步地,所述瓶体可以进行硅烷化以减少细胞吸附。 Still further, the bottle body can be silanized to reduce cell adsorption.
采用了本实用新型的一种细胞培养瓶的技术方案,即玻璃制可反复高压的瓶体、通过外螺纹瓶口与可反复高压的内螺纹瓶盖连接,所述瓶盖中间适当开孔,瓶盖内安装优选0.22μm孔径的疏水微孔滤膜,并用同样开孔的硅胶密封垫压紧固定。因此,所述细胞培养瓶在无菌条件下可实现良好的透气性,并且可以避免培养基过度蒸发,整个细胞培养瓶可经彻底清洗、高压灭菌后反复使用,大大降低了悬浮细胞培养成本,为使用悬浮细胞培养制备的生物药物研制和开发提供了经济的细胞培养模式。 A technical scheme of a cell culture bottle of the present invention is adopted, that is, a bottle body made of glass that can be repeatedly high pressure is connected with an internal thread bottle cap that can be repeatedly high pressure through an external threaded bottle mouth, and a hole is appropriately opened in the middle of the bottle cap. A hydrophobic microporous filter membrane with a pore size of preferably 0.22 μm is installed in the bottle cap, and it is compressed and fixed with a similarly opened silica gel gasket. Therefore, the cell culture bottle can achieve good gas permeability under sterile conditions, and can avoid excessive evaporation of the medium, and the entire cell culture bottle can be used repeatedly after thorough cleaning and autoclaving, greatly reducing the cost of suspension cell culture , providing an economical cell culture model for the development and development of biopharmaceuticals prepared using suspension cell culture.
附图说明 Description of drawings
图1为本实用新型的一种细胞培养瓶的主视图。 Fig. 1 is the front view of a kind of cell culture bottle of the present utility model.
图2为本实用新型的一种细胞培养瓶的组成部件图。其中 Fig. 2 is a component diagram of a cell culture flask of the present invention. in
1:瓶身;2:螺纹瓶口;3:开孔螺纹瓶盖 1: bottle body; 2: threaded bottle mouth; 3: hole threaded bottle cap
图3为本实用新型的一种细胞培养瓶的瓶盖俯视图。 Fig. 3 is a top view of a bottle cap of a cell culture bottle of the present invention.
3:开孔螺纹瓶盖;4:环形开孔密封垫;5:疏水微孔滤膜。 3: Open-hole threaded cap; 4: Ring-opening sealing gasket; 5: Hydrophobic microporous filter membrane.
图4为使用本实用新型的一种细胞培养瓶培养CHO的细胞活率和细胞密度图。其中a为商品化一次性细胞培养瓶培养细胞;b为本实用新型细胞培养瓶清洗消毒1次后培养细胞;c为本实用新型细胞培养瓶清洗消毒10次后培养细胞。 Fig. 4 is a graph of cell viability and cell density of CHO cultured in a cell culture flask of the present invention. Wherein, a is the cultured cells in the commercial disposable cell culture bottle; b is the cultured cells in the cell culture bottle of the present utility model after cleaning and disinfecting once; c is the cultured cells in the cell culture bottle of the present utility model after cleaning and disinfecting for 10 times.
具体实施方式:Detailed ways:
请参阅图1、图2和图3,本实用新型的发明人为了能更好地对本实用新型的技术方案进行阐述,下面通过具体的实施例,并结合附图进行详细说明。 Please refer to Fig. 1, Fig. 2 and Fig. 3. In order to better explain the technical solution of the present utility model, the inventor of the present utility model will describe in detail through specific embodiments and in conjunction with the accompanying drawings.
请参阅图1和图2,本实用新型的一种细胞培养瓶(图1),包括瓶体1和外螺纹瓶口2,特殊的内螺纹瓶盖3,瓶盖3通过螺纹与瓶口2紧密连接(图2),构造无菌条件防止细胞培养瓶内培养的细胞受到污染。 Please refer to Fig. 1 and Fig. 2, a kind of cell culture bottle of the present utility model (Fig. 1), comprises bottle body 1 and bottle mouth 2 of external thread, special internal thread bottle cap 3, bottle cap 3 connects bottle mouth 2 through thread Tight junctions (Figure 2), construct sterile conditions to prevent contamination of cells cultured in cell culture flasks.
瓶盖3的中心有环形开孔(图3),内部安装疏水微孔滤膜,并用同样开孔的硅胶密封垫压紧固定。这样设计的目的在于,既保证瓶盖的透气性,又可以创造无菌条件,并防止培养基蒸发,同时可通过清洗、更换疏水微孔滤膜后经高压灭菌,实现细胞培养瓶可反复使用的目的,大大降低悬浮细胞培养的成本,减少生物制药研究开发的资源损耗。 There is an annular opening in the center of the bottle cap 3 (Figure 3), and a hydrophobic microporous filter membrane is installed inside, and it is compressed and fixed with a silica gel gasket with the same opening. The purpose of this design is to not only ensure the air permeability of the bottle cap, but also create sterile conditions and prevent the medium from evaporating. At the same time, the cell culture bottle can be reusable by cleaning and replacing the hydrophobic microporous filter membrane and then autoclaving. The purpose of use is to greatly reduce the cost of suspension cell culture and reduce the resource consumption of biopharmaceutical research and development.
本实施例中,不同容积的细胞培养瓶,配备不同直径的瓶盖(图2),这样设计的目的在于保证细胞培养瓶内与外部环境的气体交换,特别适合在CO2培养箱中进行细胞培养。 In this example, cell culture bottles of different volumes are equipped with bottle caps of different diameters (Figure 2 ). nourish.
本实施例中,采用经过清洗和高压灭菌的所述细胞培养瓶,在CO2培养箱中培养CHO细胞,温度控制在37℃,CO2所浓度为5%,摇床转速为120rpm,初始细胞密度为3×105cells/ml;每24小时取样,进行细胞计数和活率测定,结果如附图4所示,细胞活率均保持在95%以上,细胞生长曲线也与商品化一次性细胞培养瓶相当,证实所述细胞培养瓶的设计是合理可行的。 In this example, the CHO cells were cultured in a CO 2 incubator using the cleaned and autoclaved cell culture flasks. The temperature was controlled at 37° C., the CO 2 concentration was 5%, and the shaker speed was 120 rpm. The cell density was 3×10 5 cells/ml; samples were taken every 24 hours for cell counting and viability determination. The results are shown in Figure 4. The cell viability was maintained above 95%, and the cell growth curve was also the same as that of commercial products. Sex cell culture bottle is quite, confirms that the design of described cell culture bottle is reasonable and feasible.
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| CN201520384970.6U CN204918617U (en) | 2015-06-05 | 2015-06-05 | a cell culture flask |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106244434A (en) * | 2016-09-27 | 2016-12-21 | 新疆惠森生物技术有限公司 | A kind of classification inoculation apparatus being applicable to microbial manure liquid fermentation and making and application |
| CN107460125A (en) * | 2017-10-12 | 2017-12-12 | 李慧杰 | Suspending cell culture bottle |
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2015
- 2015-06-05 CN CN201520384970.6U patent/CN204918617U/en not_active Expired - Lifetime
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106244434A (en) * | 2016-09-27 | 2016-12-21 | 新疆惠森生物技术有限公司 | A kind of classification inoculation apparatus being applicable to microbial manure liquid fermentation and making and application |
| CN106244434B (en) * | 2016-09-27 | 2018-09-28 | 新疆惠森生物技术有限公司 | It is a kind of suitable for the classification inoculation apparatus of microbial manure liquid fermentation and making and application |
| CN107460125A (en) * | 2017-10-12 | 2017-12-12 | 李慧杰 | Suspending cell culture bottle |
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Effective date of registration: 20180717 Address after: 102206 room 1322, 1 building, 33 Science Park Road, Changping District science and Technology Park, Beijing. Patentee after: UNITED-POWER PHARMA TECH CO.,LTD. Address before: Room 1218, Building 1, 33 Science Park Road, Changping District, Beijing Patentee before: BEIJING HESHI KANGMING PHARMACEUTICAL Co.,Ltd. |
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