CN204914875U - Rapid steamer - Google Patents
Rapid steamer Download PDFInfo
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- CN204914875U CN204914875U CN201520690527.1U CN201520690527U CN204914875U CN 204914875 U CN204914875 U CN 204914875U CN 201520690527 U CN201520690527 U CN 201520690527U CN 204914875 U CN204914875 U CN 204914875U
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Abstract
Description
技术领域 technical field
本实用新型涉及一种印染设备,更具体地说,它涉及一种蒸化机。 The utility model relates to a printing and dyeing equipment, more specifically, it relates to a steaming machine.
背景技术 Background technique
蒸化是用蒸汽来处理印花织物的过程。蒸化的目的是使印花织物完成纤维和色浆的吸湿和升温,从而促使染料的还原和溶解,并向纤维中转移和固着。蒸化机是用于对织物印花或染色后进行汽蒸,使染料在织物上固色的专门设备。 Steaming is the process of treating printed fabrics with steam. The purpose of steaming is to make the printed fabric complete the moisture absorption and temperature rise of the fiber and color paste, so as to promote the reduction and dissolution of the dye, and transfer and fix it into the fiber. The steamer is a special equipment used to steam the fabric after printing or dyeing, so that the dye can be fixed on the fabric.
目前,市场上的(申请号为201220208992.3的中国专利公开了一种数码连续蒸化机),它包括进布架、出布架、箱体、进布辊、出布辊、前上链轮、前下链轮、后上链轮、后下链轮、链条、挂布杆、风机、风道、散热器、拔风管和传感器;它还包括转轮、压杆和压杆链条;转轮安装在前上链轮后上方的箱体上,压杆通过压杆链条和转轮连接;箱体内的底部设有水箱,水箱和蒸汽管连通。 At present, on the market (Application No. 201220208992.3 Chinese patent discloses a digital continuous steaming machine), it includes a cloth inlet frame, a cloth outlet frame, a box body, a cloth inlet roller, a cloth outlet roller, a front upper sprocket, Front lower sprocket, rear upper sprocket, rear lower sprocket, chain, valance rod, fan, air duct, radiator, exhaust pipe and sensor; Installed on the box body above the back of the front upper sprocket, the pressure bar is connected with the runner through the bar chain; the bottom of the box body is provided with a water tank, and the water tank communicates with the steam pipe.
上述这种数码连续蒸化机虽然具有箱体体积小,蒸化时所需的能耗低的优点,但是为了防止箱体内的气压过高一般都会在箱体内底部20cm处四周设置有狭缝式吸气风口,用以排除过量蒸汽,这样将蒸汽直接排除掉造成水资源的浪费,并且在印花织物进行蒸化前需要经过预热,这部分的预热是依靠箱体外的辊轴发热对印花织物进行预热,由于辊轴发热需要消耗额外的电能,使得浪费电能。 Although the above-mentioned digital continuous steamer has the advantages of small box volume and low energy consumption during steaming, in order to prevent the air pressure in the box from being too high, there are generally slits around the bottom 20cm of the box. The suction air port is used to remove excess steam, so that the steam is directly removed to cause waste of water resources, and the printed fabric needs to be preheated before steaming. This part of the preheating depends on the heat generated by the roller outside the box. The printed fabric is preheated, and additional electric energy is consumed due to heating of the roller shaft, which wastes electric energy.
实用新型内容 Utility model content
针对现有技术存在的不足,本实用新型的目的在于提供一种能回收水资源的同时节约电能达到减少生产成本以及废物资源化回收利用的蒸化机。 Aiming at the deficiencies of the existing technology, the purpose of the utility model is to provide a steamer that can recycle water resources while saving electric energy to reduce production costs and recycle waste resources.
为实现上述目的,本实用新型提供了如下技术方案:一种蒸化机,包括进布架、出布架、箱体、进布辊、出布辊、链轮、链条、挂布杆和蒸汽管,所述箱体内的底部设有水箱,所述水箱和蒸汽管连通,所述箱体外设置有辊筒,所述辊筒设置在进布架的下方,所述箱体的侧壁上设置有吸气风口,所述箱体外侧设置有导气管道,所述导气管道的一端与吸气风口连通,另一端与辊筒的一端连通,所述辊筒的另一端设置有回收蒸汽的冷却机构。 In order to achieve the above purpose, the utility model provides the following technical solutions: a steaming machine, including a cloth feeding rack, a cloth feeding rack, a box body, a cloth feeding roller, a cloth feeding roller, a sprocket, a chain, a cloth hanging rod and a steam tube, the bottom of the box is provided with a water tank, the water tank communicates with the steam pipe, the outside of the box is provided with rollers, and the rollers are arranged below the cloth feeding frame, and the side walls of the box A suction air port is provided, and an air guide pipe is provided on the outside of the box, one end of the air guide pipe communicates with the suction air port, and the other end communicates with one end of the roller, and the other end of the roller is provided with a recovery steam cooling mechanism.
通过采用上述技术方案,通过在箱体的侧壁上设置吸气风口来排出过量蒸汽,再由吸气风口上连通导气管道将过量的蒸汽导入到辊轴的内部,将蒸汽的热量传递给辊轴,使得经过辊筒的印花织物能受热进行预热,并且还能通过辊筒上连接的冷却机构对蒸汽进行冷却回收,通过将过量的蒸汽导入到辊筒内用于对印花织物进行预热,在充分利用了蒸汽的热能对印花织物进行预热,很好的节省了电力消耗的同时,将蒸汽通过冷却机构进行冷却将蒸汽凝结成水回收利用,同时节约电能达到减少生产成本以及废物资源化回收利用。 By adopting the above technical scheme, the excessive steam is discharged by setting the suction tuyere on the side wall of the box, and then the excess steam is introduced into the interior of the roller shaft through the air suction duct connected to the suction tuyere, and the heat of the steam is transferred to the roller shaft. The roller shaft enables the printed fabric passing through the roller to be heated and preheated, and the steam can be cooled and recovered through the cooling mechanism connected to the roller, and the excess steam is introduced into the roller for preheating the printed fabric Heat, making full use of the heat of steam to preheat printed fabrics, saving electricity consumption, and cooling the steam through the cooling mechanism to condense the steam into water for recycling, while saving electricity to reduce production costs and waste Resource recycling.
本实用新型进一步设置为:所述冷却机构包括盛水器和输气管,所述盛水器设置在辊筒的下方,所述盛水器内盛有水,所述输气管的一端与辊筒远离导气管道的一端连通,另一端通入到盛水器的水中。 The utility model is further configured as follows: the cooling mechanism includes a water container and an air pipe, the water container is arranged below the roller, water is contained in the water container, and one end of the air pipe is connected to the roller One end away from the air duct is communicated, and the other end is led into the water of the water container.
通过采用上述技术方案,通过输气管将辊筒内的多余蒸汽通入到盛水器的水中,蒸汽能够在水中被充分的凝结回收到盛水器中,从而达到废蒸汽能被回收到盛水器中再次利用。 By adopting the above technical solution, the excess steam in the roller is passed into the water in the water container through the air pipe, and the steam can be fully condensed in the water and recycled into the water container, so that the waste steam can be recycled into the water container re-use in the machine.
本实用新型进一步设置为:所述辊筒的圆柱面上设置有出水孔,所述出水孔上设置有封闭塞。 The utility model is further configured as follows: a water outlet hole is arranged on the cylindrical surface of the roller, and a closing plug is arranged on the water outlet hole.
通过采用上述技术方案,通过在辊筒的圆柱面上设置的出水孔可将在辊筒内凝结的水通过这个出水孔直接流入到盛水器中,使得通入到辊筒内的蒸汽能够发挥最高效的热传递,在辊筒对印花织物进行预热时,其封闭塞能够堵住出水孔防止辊筒内少量凝结的水流出。 By adopting the above-mentioned technical scheme, the water condensed in the roller can be directly flowed into the water container through the water outlet hole provided on the cylindrical surface of the roller, so that the steam passing into the roller can be fully utilized. The most efficient heat transfer, when the roller is preheating the printed fabric, its closing plug can block the water outlet hole to prevent a small amount of condensed water in the roller from flowing out.
附图说明 Description of drawings
图1为本实用新型蒸化机实施例的外部结构示意图; Fig. 1 is a schematic diagram of the external structure of an embodiment of a steamer of the present invention;
图2为本实用新型蒸化机实施例的内部结构示意图; Fig. 2 is the internal structure schematic diagram of the utility model steaming machine embodiment;
图3为本实用新型蒸化机实施例的冷却机构的结构示意图。 Fig. 3 is a structural schematic diagram of the cooling mechanism of the embodiment of the steamer of the present invention.
附图标记:1、箱体;11、进布架;12、出布架;13、吸气风口;14、水箱;2、进布辊;21、出布辊;3、链轮;4、链条;5、挂布辊;6、辊筒;61、导气管道;7、蒸汽管;8、盛水器;81、输气管;9、出水孔;91、封闭塞。 Reference signs: 1, box body; 11, cloth inlet rack; 12, cloth outlet rack; 13, suction air outlet; 14, water tank; 2, cloth inlet roller; 21, cloth outlet roller; 3, sprocket wheel; 4, Chain; 5, hanging cloth roller; 6, roller; 61, air guide pipe; 7, steam pipe; 8, water container; 81, air pipe; 9, water outlet hole;
具体实施方式 Detailed ways
参照图1至图3对本实用新型蒸化机实施例做进一步说明。 The embodiment of the utility model steamer will be further described with reference to Fig. 1 to Fig. 3 .
一种蒸化机,包括进布架11、出布架12、箱体1、进布辊2、出布辊21、链轮3、链条4、挂布杆和蒸汽管7,箱体1内的底部设有水箱14,水箱14和蒸汽管7连通,所述箱体1外设置有辊筒6,所述辊筒6设置在进布架11的下方,所述箱体1的侧壁上设置有吸气风口13,所述箱体1外侧设置有导气管道61,所述导气管道61的一端与吸气风口13连通,另一端与辊筒6的一端连通,所述辊筒6的另一端设置有回收蒸汽的冷却机构。 A steaming machine, comprising a cloth inlet rack 11, a cloth outlet rack 12, a box body 1, a cloth inlet roller 2, a cloth outlet roller 21, a sprocket wheel 3, a chain 4, a cloth hanging rod and a steam pipe 7, inside the box body 1 The bottom of the tank is provided with a water tank 14, and the water tank 14 communicates with the steam pipe 7. A roller 6 is arranged outside the box body 1, and the roller 6 is arranged under the cloth feeding frame 11. On the side wall of the box body 1 A suction tuyere 13 is provided, and an air guide duct 61 is arranged on the outside of the box body 1. One end of the air guide duct 61 communicates with the suction tuyere 13, and the other end communicates with one end of the roller 6, and the roller 6 The other end is provided with a cooling mechanism for recovering steam.
所述冷却机构包括盛水器8和输气管81,所述盛水器8设置在辊筒6的下方,所述盛水器8内盛有水,所述输气管81的一端与辊筒6远离导气管道61的一端连通,另一端通入到盛水器8的水中。 Described cooling mechanism comprises water container 8 and air delivery pipe 81, and described water container 8 is arranged on the below of roller 6, and water is contained in described water container 8, and one end of described air delivery pipe 81 and roller 6 One end away from the air guide pipe 61 is communicated, and the other end is passed into the water of the water container 8 .
所述辊筒6的圆柱面外壁上设置有出水孔9,所述出水孔9上设置有封闭塞91。 A water outlet hole 9 is arranged on the cylindrical outer wall of the roller 6 , and a closing plug 91 is arranged on the water outlet hole 9 .
具体实施过程:工作时,印花织物依次通过进布架11、辊筒6、箱体1内的进布辊2、挂布辊5、出布辊21再输出到箱体1外侧的出布架12上完成整个的蒸化过程,在箱体1内的蒸汽管7中喷出蒸汽,蒸汽从箱体1内的顶端向下移动,直至充满整个箱体1,其多余的蒸汽便从吸气风口13中流出,由导气管道61将蒸汽通入到辊筒6内,使得辊筒6受蒸汽的热传递作用而发热,从而使得辊筒6能对印花织物进行预热,通过输气管81将辊筒6内的多余蒸汽通入到盛水器8的水中,蒸汽能够在水中被充分的凝结回收到盛水器8中,从而达到废蒸汽能被回收到盛水器8中再次利用;当不工作时,将封闭塞91取下,使得辊筒6内的水能够从出水孔9中直接流入到盛水器8中,将蒸汽通过盛水器8进行冷却将蒸汽凝结成水回收利用,同时节约电能达到减少生产成本以及废物资源化回收利用。 The specific implementation process: when working, the printed fabric passes through the cloth feeding frame 11, the roller 6, the cloth feeding roller 2 inside the box body 1, the hanging cloth roller 5, and the cloth outlet roller 21, and then is output to the cloth outlet frame outside the box body 1. 12 to complete the entire steaming process, steam is ejected from the steam pipe 7 in the box 1, and the steam moves downward from the top of the box 1 until it fills the entire box 1, and the excess steam is drawn from the suction Outflow from the tuyere 13, and the steam is passed into the roller 6 by the air guide pipe 61, so that the roller 6 is heated by the heat transfer of the steam, so that the roller 6 can preheat the printed fabric, and the steam is passed through the air pipe 81 Pass the excess steam in the roller 6 into the water in the water container 8, the steam can be fully condensed in the water and recycled to the water container 8, so that the waste steam can be recycled to the water container 8 for reuse; When not working, the closing plug 91 is removed, so that the water in the roller 6 can directly flow into the water container 8 from the water outlet hole 9, and the steam is cooled by the water container 8, and the steam is condensed into water for recycling. , while saving electric energy to reduce production costs and waste resource recycling.
以上所述仅是本实用新型的优选实施方式,本实用新型的保护范围并不仅局限于上述实施例,凡属于本实用新型思路下的技术方案均属于本实用新型的保护范围。应当指出,对于本技术领域的普通技术人员来说,在不脱离本实用新型原理前提下的若干改进和润饰,这些改进和润饰也应视为本实用新型的保护范围。 The above descriptions are only preferred implementations of the present utility model, and the protection scope of the present utility model is not limited to the above-mentioned embodiments, and all technical solutions under the idea of the present utility model all belong to the protection scope of the present utility model. It should be pointed out that for those skilled in the art, some improvements and modifications without departing from the principle of the utility model should also be regarded as the protection scope of the utility model.
Claims (3)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520690527.1U CN204914875U (en) | 2015-09-08 | 2015-09-08 | Rapid steamer |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520690527.1U CN204914875U (en) | 2015-09-08 | 2015-09-08 | Rapid steamer |
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| CN204914875U true CN204914875U (en) | 2015-12-30 |
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| CN201520690527.1U Expired - Fee Related CN204914875U (en) | 2015-09-08 | 2015-09-08 | Rapid steamer |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107503061A (en) * | 2017-08-31 | 2017-12-22 | 杭州依翰丝绸文化创意有限公司 | A kind of energy-conserving and environment-protective rapid steamer |
| CN108950951A (en) * | 2017-05-23 | 2018-12-07 | 江阴市倍发印染机械有限公司 | A kind of saturated vapor generation device |
-
2015
- 2015-09-08 CN CN201520690527.1U patent/CN204914875U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108950951A (en) * | 2017-05-23 | 2018-12-07 | 江阴市倍发印染机械有限公司 | A kind of saturated vapor generation device |
| CN107503061A (en) * | 2017-08-31 | 2017-12-22 | 杭州依翰丝绸文化创意有限公司 | A kind of energy-conserving and environment-protective rapid steamer |
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