CN204913887U - Unattended substation indoor tour of protection and reconnaissance robot - Google Patents
Unattended substation indoor tour of protection and reconnaissance robot Download PDFInfo
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Abstract
无人值守变电站保护室内巡视及勘察机器人,包括机器人车载体,所述的车载体上设有柔性机械手臂模块,其特征在于,所述柔性机械手臂模块包括多维度柔性机械手臂、开锁器、高清摄像头、射灯和开关屏柜挂钩;所述多维度柔性机械手臂包括固定基座和柔性关节,所述固定基座与车载体横向设置的滑轨滑动连接,所述柔性关节包括360°旋转连接的第一关节和第二关节,所述第一关节下端与基座360°旋转连接,所述第二关节的上端360°旋转连接一功能部,所述开锁器、高清摄像头、射灯和开关屏柜挂钩固设在功能部上。本实用新型够对保护室内二次设备进行巡视及勘察,巡视速度快,工作效率高,可以及时发现故障显示情况并推断事故产生原因,能适应无人变电站要求。
An unattended substation protection indoor inspection and survey robot includes a robot vehicle carrier, and the vehicle carrier is provided with a flexible mechanical arm module, which is characterized in that the flexible mechanical arm module includes a multi-dimensional flexible mechanical arm Cameras, spotlights, and switch screen cabinet hooks; the multi-dimensional flexible robotic arm includes a fixed base and flexible joints, the fixed base is slidingly connected to the slide rails arranged laterally on the vehicle carrier, and the flexible joints include 360° rotating connections The first joint and the second joint, the lower end of the first joint is connected to the base in 360° rotation, and the upper end of the second joint is connected to a functional part in 360° rotation, the unlocker, high-definition camera, spotlight and switch The hook of the screen cabinet is fixed on the functional part. The utility model is capable of patrolling and surveying the secondary equipment in the protection room. The patrolling speed is fast and the work efficiency is high. The fault display situation can be found in time and the cause of the accident can be inferred, and it can meet the requirements of unmanned substations.
Description
技术领域technical field
本实用新型涉及电力技术领域,具体地说是一种无人值守变电站保护室内巡视及勘察机器人。The utility model relates to the technical field of electric power, in particular to an inspection and survey robot in a protection room of an unattended substation.
背景技术Background technique
无人值班变电站借助微机远动等自动化技术,值班人员在远方获取相关信息,并对变电站的设备运行进行控制和管理,并采用智能机器人巡视设备。现有移动机器人设备巡检系统携带可见光摄像机、红外热像仪、拾音器等传感器,基于磁轨迹实现最优路径规划和双向行走,以自主或遥控方式对站内一次设备进行巡检,及时发现设备热缺陷和外观异常;通过图像处理和模式识别,判别出开关和刀闸的分合状态,并在遥控或顺序控制操作时,与智能变电站顺控系统配合,代替人工实现被控设备位置的自动校核。但并不能够对保护室内二次设备进行巡视及勘察,出现故障时需要检修人员到现场才能查询和发现故障情况;根据国家电网公司《电力安全工作规程》有关施工、检修作业项目在进行作业前应严格执行现场勘察制度,并认真做好记录的要求,二次设备进行检修前需要检修工作人员到现场对二次设备进行勘察,巡视速度慢,工作效率低,难以及时发现故障显示情况推断事故产生原因,难以从根源上杜绝事故再次发生,不能适应无人变电站要求。The unattended substation uses automation technology such as microcomputer telecontrol, and the on-duty personnel obtain relevant information from a remote place, and control and manage the operation of the equipment in the substation, and use intelligent robots to patrol the equipment. The existing mobile robot equipment inspection system carries sensors such as visible light cameras, infrared thermal imaging cameras, and pickups, and realizes optimal path planning and two-way walking based on magnetic trajectories. Defects and abnormal appearance; through image processing and pattern recognition, the opening and closing states of switches and knife switches can be identified, and in the remote control or sequence control operation, cooperate with the intelligent substation sequence control system to replace manual automatic calibration of the position of the controlled equipment nuclear. However, it is not possible to inspect and inspect the secondary equipment in the protection room. When a fault occurs, maintenance personnel need to go to the scene to inquire and find the fault situation; The on-site survey system should be strictly implemented, and the requirements for records should be carefully made. Before the secondary equipment is overhauled, the maintenance staff needs to go to the site to survey the secondary equipment. The inspection speed is slow and the work efficiency is low. It is difficult to find out the fault display in time and infer the accident. It is difficult to prevent the recurrence of accidents from the root cause, and it cannot meet the requirements of unmanned substations.
实用新型内容Utility model content
本实用新型为了避免现有技术存在的不足之处,提供一种无人值守变电站保护室内巡视及勘察机器人。In order to avoid the disadvantages of the prior art, the utility model provides an inspection and survey robot in the protection room of an unattended substation.
本实用新型解决技术问题采用如下技术方案:The utility model solves the technical problem and adopts the following technical solutions:
无人值守变电站保护室内巡视及勘察机器人,包括机器人车载体,所述的车载体上设有柔性机械手臂模块,其结构特点在于,所述柔性机械手臂模块包括多维度柔性机械手臂、开锁器、高清摄像头、射灯和开关屏柜挂钩;所述多维度柔性机械手臂包括固定基座和柔性关节,所述固定基座与车载体横向设置的滑轨滑动连接,所述柔性关节包括360°旋转连接的第一关节和第二关节,所述第一关节下端与基座360°旋转连接,所述第二关节的上端360°旋转连接一功能部,所述开锁器、高清摄像头、射灯和开关屏柜挂钩固设在功能部上。The inspection and survey robot in the protection room of unattended substation includes a robot vehicle carrier. The vehicle carrier is provided with a flexible mechanical arm module. High-definition camera, spotlights and switch screen cabinet hooks; the multi-dimensional flexible mechanical arm includes a fixed base and flexible joints, the fixed base is slidingly connected with the slide rails arranged laterally on the vehicle body, and the flexible joints include 360° rotation The first joint and the second joint are connected, the lower end of the first joint is connected to the base in 360° rotation, the upper end of the second joint is connected to a functional part in 360° rotation, the unlocker, high-definition camera, spotlight and The switch screen cabinet hook is fixed on the functional part.
本实用新型结构特点还在于:The structural features of the utility model also lie in:
所述机器人车载体上还设有多功能组合摄像模块,所述多功能组合摄像模块包括红外热成像装置和高清视屏装置。The robot vehicle carrier is also provided with a multifunctional combined camera module, which includes an infrared thermal imaging device and a high-definition video screen device.
所述机器人车载体上还设有多传感导航定位模块,所述多传感导航定位模块包括RFID阅读器、GPS单元、磁导航单元、激光测距单元、超声波障碍单元,所述GPS单元接受GPS定位信息,通过RFID阅读器读取RFID导航信息,通过磁导航单元读取磁导航标识,通过激光测距单元读取目标或障碍物距离信息。The robot vehicle carrier is also provided with a multi-sensing navigation and positioning module, the multi-sensing navigation and positioning module includes an RFID reader, a GPS unit, a magnetic navigation unit, a laser ranging unit, and an ultrasonic obstacle unit, and the GPS unit accepts GPS positioning information, read RFID navigation information through RFID reader, read magnetic navigation mark through magnetic navigation unit, and read target or obstacle distance information through laser ranging unit.
所述机器人车载体上还设有动力模块和车载无线数据传输模块,所述动力模块用于机器人的行走及转向,所述车载无线数据传输模块用于将机器人车载体上的各模块采集的数据通过基站传送至后台服务器。The robot vehicle carrier is also provided with a power module and a vehicle-mounted wireless data transmission module, the power module is used for walking and turning of the robot, and the vehicle-mounted wireless data transmission module is used to transfer the data collected by each module on the robot vehicle carrier It is transmitted to the background server through the base station.
与已有技术相比,本实用新型有益效果体现在:Compared with the prior art, the beneficial effects of the utility model are reflected in:
本实用新型够对保护室内二次设备进行巡视及勘察,巡视速度快,工作效率高,可以及时发现故障显示情况并推断事故产生原因,能适应无人变电站要求。The utility model is capable of patrolling and surveying the secondary equipment in the protection room. The patrolling speed is fast and the work efficiency is high. The fault display situation can be found in time and the cause of the accident can be inferred, and it can meet the requirements of unmanned substations.
附图说明Description of drawings
图1是本实用新型结构示意图。Fig. 1 is the structural representation of the utility model.
图2是本实用新型系统原理图。Fig. 2 is a schematic diagram of the utility model system.
图中标号:1机器人车载体、11滑轨、2多维度柔性机械手臂、21固定基座、22第一关节、23第二关节、24功能部、3开锁器、4高清摄像头、5射灯、6开关屏柜挂钩、7多功能组合摄像模块Labels in the figure: 1 robot car carrier, 11 slide rail, 2 multi-dimensional flexible mechanical arm, 21 fixed base, 22 first joint, 23 second joint, 24 functional part, 3 unlocker, 4 high-definition camera, 5 spotlight , 6 switch screen cabinet hooks, 7 multi-function combination camera module
以下结合附图通过具体实施方式对本实用新型技术方案做进一步解释说明。The technical scheme of the utility model will be further explained and illustrated through specific embodiments below in conjunction with the accompanying drawings.
具体实施方式Detailed ways
参见附图,无人值守变电站保护室内巡视及勘察机器人,包括机器人车载体1,车载体上设有柔性机械手臂模块,该模块包括多维度柔性机械手臂2、开锁器3、高清摄像头4、射灯5和开关屏柜挂钩6;其中多维度柔性机械手臂包括固定基座21和柔性关节,固定基座21与车载体横向设置的滑轨11滑动连接,柔性关节包括360°旋转连接的第一关节22和第二关节23,第一关节下端与基座360°旋转连接,第二关节的上端360°旋转连接一功能部24,开锁器3、高清摄像头4、射灯5和开关屏柜挂钩6固设在功能部24上。Referring to the accompanying drawings, the unattended substation protection indoor inspection and survey robot includes a robot vehicle carrier 1, and a flexible mechanical arm module is installed on the vehicle carrier. The module includes a multi-dimensional flexible mechanical arm 2, a lock unlocker 3, a high-definition camera 4, Lamp 5 and switch screen cabinet hook 6; wherein the multi-dimensional flexible mechanical arm includes a fixed base 21 and a flexible joint, the fixed base 21 is slidably connected with the slide rail 11 arranged laterally on the vehicle carrier, and the flexible joint includes a first 360° rotating connection. The joint 22 and the second joint 23, the lower end of the first joint is connected to the base in 360° rotation, and the upper end of the second joint is connected to a functional part 24, the unlocker 3, the high-definition camera 4, the spotlight 5 and the switch screen cabinet hook 6 is fixed on the functional part 24.
该机器人车载体上还设有多功能组合摄像模块、动力模块、多传感导航定位模块和车载无线数据传输模块。The robot vehicle carrier is also equipped with a multifunctional combined camera module, a power module, a multi-sensor navigation and positioning module and a vehicle wireless data transmission module.
其中,多功能组合摄像模块7包括红外热成像装置和高清视屏装置,该模块通过360°旋转机构、可升降式基座固定在车载体上。Wherein, the multi-functional combined camera module 7 includes an infrared thermal imaging device and a high-definition video screen device, and the module is fixed on the vehicle carrier through a 360° rotating mechanism and a liftable base.
动力模块包括底盘,驱动轮,从动轮,驱动机构,转向机构,电池组,用于机器人的行走及转向。The power module includes chassis, driving wheel, driven wheel, driving mechanism, steering mechanism, battery pack, and is used for walking and steering of the robot.
多传感导航定位模块,包括RFID阅读器、GPS单元、磁导航单元、激光测距单元、超声波障碍单元,GPS单元接受GPS定位信息,通过RFID阅读器读取RFID导航信息,通过磁导航单元读取磁导航标识,通过激光测距单元读取目标或障碍物距离信息。Multi-sensing navigation and positioning module, including RFID reader, GPS unit, magnetic navigation unit, laser ranging unit, ultrasonic obstacle unit, GPS unit receives GPS positioning information, reads RFID navigation information through RFID reader, and reads RFID navigation information through magnetic navigation unit Take the magnetic navigation mark, and read the distance information of the target or obstacle through the laser ranging unit.
车载无线数据传输模块将机器人车载体上的各模块采集的数据通过基站传送至后台服务器;后台服务器包括显示装置和远程操作单元。The vehicle-mounted wireless data transmission module transmits the data collected by each module on the robot vehicle carrier to the background server through the base station; the background server includes a display device and a remote operation unit.
上述各模块通过机器人控制模块进行智能控制。The above-mentioned modules are intelligently controlled through the robot control module.
具体实施时,在变电站保护室内巡视勘察机器人行走的路线上铺设磁条及相应RFID定位点,并在各个保护屏柜前后的屏眉上贴上保护屏名称。During the specific implementation, lay magnetic strips and corresponding RFID positioning points on the route of the inspection and survey robot in the protection room of the substation, and paste the name of the protection screen on the eyebrows of the front and back of each protection screen cabinet.
继电保护工作现场勘查,需要对保护装置型号、保护装置切换把手、现场压板状态、装置后面端子排及电缆编号等情况进行查看,与图纸进行核对,是否与实际相符合。On-site investigation of relay protection work requires checking the protection device model, protection device switching handle, on-site pressure plate status, terminal block and cable number at the back of the device, and checking with the drawings to see if it is consistent with the actual situation.
机器人行走到所需要查看或勘察的保护屏柜前面处,通过调整与控制多功能组合摄像模块,将其对准保护屏的屏眉,读取屏眉上的保护装置名称确认是否在正确间隔;通过机械手臂携带高清摄像头及多功能组合摄像模块配合操作柔性机械手臂移动到保护柜的机械锁位置,开锁器将保护屏柜门打开;调节柔性机械手臂上开关屏柜挂钩及手臂方向,使得挂钩钩住保护屏柜门,在柔性机械手臂运动下带动保护屏柜门打开;通过多功能组合摄像头定位,操作柔性机械手臂,调整开锁器方向将开锁器头部当作按键顶针使用模拟手指按动保护装置上按钮并调节多功能组合摄像头高度和方向对准保护装置屏幕,完成查看保护装置报文、复归保护装置信号、测试高频通道、切换保护装置定值区等功能。The robot walks to the front of the protection screen cabinet that needs to be viewed or surveyed, and aligns it with the screen eyebrow of the protection screen by adjusting and controlling the multi-function combined camera module, and reads the name of the protection device on the screen eyebrow to confirm whether it is at the correct interval; The high-definition camera and multi-functional combination camera module carried by the mechanical arm cooperate with the operation of the flexible mechanical arm to move to the mechanical lock position of the protection cabinet, and the unlocker will open the door of the protection screen cabinet; adjust the switch screen cabinet hook on the flexible robotic arm and the direction of the arm to make the hook Hook the door of the protective screen cabinet, and drive the door of the protective screen cabinet to open under the movement of the flexible mechanical arm; position through the multi-functional combined camera, operate the flexible mechanical arm, adjust the direction of the unlocker, use the head of the unlocker as a button thimble, and use the simulated finger to press Press the button on the protection device and adjust the height and direction of the multi-functional combination camera to align with the protection device screen, and complete functions such as viewing protection device messages, resetting protection device signals, testing high-frequency channels, and switching protection device fixed value areas.
按照上述控制方法控制机器人移动到保护屏柜后面并打开保护屏柜后门,调整多功能组合摄像头角度和高度对准保护屏柜端子排,通过红外热成像和图像处理技术查看端子排上是否有电缆端子松动(如果电缆端子松动,就会接触不良而发热,通过红外线热成像就发现个区域发热比其他区域大),控制机械手臂移动到电缆端子松动区域,通过柔性机械手臂上高清摄像头确定具体电缆编号以便后期处理;控制柔性机械手臂移动带动高清摄像头对准所需要查看的端子排位置,配合射灯完成继电保护工作(保护年检、保护装置消缺、保护装置更换等)检修前电缆编号现场勘察。According to the above control method, control the robot to move to the back of the protective screen cabinet and open the back door of the protective screen cabinet, adjust the angle and height of the multi-function combined camera to align with the terminal block of the protective screen cabinet, and check whether there are cables on the terminal block through infrared thermal imaging and image processing technology The terminal is loose (if the cable terminal is loose, it will cause poor contact and heat. Through infrared thermal imaging, it is found that one area is hotter than other areas), control the mechanical arm to move to the loose area of the cable terminal, and determine the specific cable through the high-definition camera on the flexible mechanical arm. Numbering for post-processing; control the movement of the flexible robotic arm to drive the high-definition camera to align with the position of the terminal block to be viewed, and cooperate with spotlights to complete the relay protection work (protection annual inspection, protection device elimination, protection device replacement, etc.) cable numbering site before maintenance survey.
将上述保护装置屏柜前后图像通过基站实时传到后台服务器,相应继电保护工作人员通过操作单元、显示装置对实际端子电缆编号与图纸相核对,正确编写继电保护工作安全措施票、工作票、作业指导书等作业前文本。The front and rear images of the above-mentioned protective device screen cabinet are transmitted to the background server in real time through the base station, and the corresponding relay protection staff checks the actual terminal cable numbers with the drawings through the operation unit and display device, and correctly writes the safety measure tickets and work tickets for relay protection work , homework instructions and other pre-work texts.
上述查看或勘察完成后操作柔性机械手臂将保护屏柜门关闭并重新锁上。After the above inspection or survey is completed, the flexible mechanical arm is operated to close and relock the protective screen cabinet door.
本实用新型无人值守变电站保护室内巡视及勘察机器人具有自动控制和手动控制两种模式。The utility model unattended substation protection indoor inspection and survey robot has two modes of automatic control and manual control.
自动控制模式下,先设定巡视路线、并固化在后台服务器中,每次巡视时按照服务器设定好的路线给机器人发命令,调整多功能组合摄像头对准相应位置,确定巡视相应保护屏柜,采集到的图像与历史图像相对比,经过图像处理系统处理后确定是否有告警信号、故障信号等其他异常信息;巡视结束后将异常信息传送到显示装置上,并发出提示信息。In the automatic control mode, first set the patrol route and solidify it in the background server. During each tour, send commands to the robot according to the route set by the server, adjust the multi-functional combined camera to align with the corresponding position, and determine the corresponding protective screen cabinet for patrol , the collected image is compared with the historical image, after being processed by the image processing system, it is determined whether there are other abnormal information such as alarm signals and fault signals; after the inspection, the abnormal information is transmitted to the display device, and a prompt message is issued.
手动控制模式下,通过远程操作单元操作,向机器人发出指令,完成相应动作。In the manual control mode, through the operation of the remote operation unit, instructions are sent to the robot to complete the corresponding actions.
应当理解本文所述的例子和实施方式仅为了说明,本领域技术人员可根据它做出各种修改或变化,在不脱离本实用新型精神实质的情况下,都属于本实用新型的保护范围。It should be understood that the examples and implementations described herein are only for illustration, and those skilled in the art can make various modifications or changes based on them, all of which belong to the protection scope of the present utility model without departing from the spirit of the utility model.
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| CN107650110A (en) * | 2017-08-30 | 2018-02-02 | 国网上海市电力公司 | A kind of robot for indoor substation inspection |
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| CN108628321A (en) * | 2018-07-09 | 2018-10-09 | 国网福建省电力有限公司 | Special feelings inspection machine people in a kind of unattended operation transformer station room |
| CN108714886A (en) * | 2018-08-13 | 2018-10-30 | 四川桑瑞思环境技术工程有限公司 | A kind of data center's crusing robot |
| CN109345654A (en) * | 2018-10-10 | 2019-02-15 | 国网浙江台州市路桥区供电有限公司 | A distribution line inspection system based on two-dimensional code label |
| CN113359772A (en) * | 2021-07-06 | 2021-09-07 | 山东华宇工学院 | Robot is patrolled and examined to electrical automation control cabinet state |
| CN113898252A (en) * | 2021-09-29 | 2022-01-07 | 珠海优特电力科技股份有限公司 | Robot, unlocking and locking method of robot to cabinet lock and cabinet lock |
| CN113898251A (en) * | 2021-09-29 | 2022-01-07 | 珠海优特电力科技股份有限公司 | Locking method and unlocking method of robot system and robot system |
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| CN115107050A (en) * | 2022-06-24 | 2022-09-27 | 华能新疆能源开发有限公司新能源东疆分公司 | Track type fan inspection robot and inspection maintenance method thereof |
| CN115256336A (en) * | 2022-08-30 | 2022-11-01 | 金华电力设计院有限公司 | A main control room robot and operation method for automatically opening and closing screen cabinet doors and taking pictures |
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2015
- 2015-09-11 CN CN201520709451.2U patent/CN204913887U/en not_active Expired - Fee Related
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| CN108258603A (en) * | 2016-12-28 | 2018-07-06 | 深圳供电局有限公司 | High-voltage distribution room intelligent inspection robot actuating mechanism |
| CN107650110A (en) * | 2017-08-30 | 2018-02-02 | 国网上海市电力公司 | A kind of robot for indoor substation inspection |
| CN107747672A (en) * | 2017-11-15 | 2018-03-02 | 国网安徽省电力公司检修公司 | A kind of transformer station's O&M equipment secret position check device |
| CN108628321A (en) * | 2018-07-09 | 2018-10-09 | 国网福建省电力有限公司 | Special feelings inspection machine people in a kind of unattended operation transformer station room |
| CN108714886A (en) * | 2018-08-13 | 2018-10-30 | 四川桑瑞思环境技术工程有限公司 | A kind of data center's crusing robot |
| CN109345654A (en) * | 2018-10-10 | 2019-02-15 | 国网浙江台州市路桥区供电有限公司 | A distribution line inspection system based on two-dimensional code label |
| CN113359772B (en) * | 2021-07-06 | 2022-11-11 | 山东华宇工学院 | Robot is patrolled and examined to electrical automation control cabinet state |
| CN113359772A (en) * | 2021-07-06 | 2021-09-07 | 山东华宇工学院 | Robot is patrolled and examined to electrical automation control cabinet state |
| CN113898252A (en) * | 2021-09-29 | 2022-01-07 | 珠海优特电力科技股份有限公司 | Robot, unlocking and locking method of robot to cabinet lock and cabinet lock |
| CN113898251A (en) * | 2021-09-29 | 2022-01-07 | 珠海优特电力科技股份有限公司 | Locking method and unlocking method of robot system and robot system |
| CN114165110A (en) * | 2021-12-06 | 2022-03-11 | 珠海优特电力科技股份有限公司 | Robot, electric power cabinet and unlocking and locking method of robot to electric power cabinet |
| CN114165110B (en) * | 2021-12-06 | 2023-03-14 | 珠海优特电力科技股份有限公司 | Robot, power cabinet and method for unlocking power cabinet by robot |
| CN115107050A (en) * | 2022-06-24 | 2022-09-27 | 华能新疆能源开发有限公司新能源东疆分公司 | Track type fan inspection robot and inspection maintenance method thereof |
| CN115107050B (en) * | 2022-06-24 | 2024-11-01 | 华能新疆能源开发有限公司新能源东疆分公司 | A track-type wind turbine inspection robot and inspection and maintenance method thereof |
| CN115256336A (en) * | 2022-08-30 | 2022-11-01 | 金华电力设计院有限公司 | A main control room robot and operation method for automatically opening and closing screen cabinet doors and taking pictures |
| CN115256336B (en) * | 2022-08-30 | 2025-04-08 | 金华电力设计院有限公司 | A control room robot for automatically opening and closing cabinet doors and taking photos and an operation method thereof |
| CN115847445A (en) * | 2023-01-09 | 2023-03-28 | 合肥工业大学 | Road construction safety warning robot |
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Address after: No. 397, Tongcheng South Road, Baohe District, Hefei City, Anhui Province 230061 Patentee after: STATE GRID ANHUI POWER SUPPLY COMPANY OVERHAUL BRANCH Patentee after: STATE GRID CORPORATION OF CHINA Address before: Tongcheng Nan Lu, Baohe District of Hefei city of Anhui Province, No. 397 230022 Patentee before: Maintenance Company Of State Grid Anhui Electric Power Company Patentee before: State Grid Corporation of China |
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| CP01 | Change in the name or title of a patent holder | ||
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Address after: No. 397, Tongcheng South Road, Baohe District, Hefei City, Anhui Province 230061 Patentee after: Super high voltage branch of State Grid Anhui Electric Power Co.,Ltd. Patentee after: STATE GRID CORPORATION OF CHINA Address before: No. 397, Tongcheng South Road, Baohe District, Hefei City, Anhui Province 230061 Patentee before: STATE GRID ANHUI POWER SUPPLY COMPANY OVERHAUL BRANCH Patentee before: STATE GRID CORPORATION OF CHINA |
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| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20151230 |