CN204911215U - Desulfurizing tower that sprays of leading section of spraying - Google Patents
Desulfurizing tower that sprays of leading section of spraying Download PDFInfo
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Abstract
本实用新型公开了一种前置喷雾段的喷淋脱硫塔,包括吸收塔,从上至下依次设置净烟气出口,除雾器,喷淋段、喷雾段、原烟道和浆液区;喷雾段分为两种设计方案:方案一,喷雾段的环形通道设置于吸收塔内,雾化喷嘴安装在所述吸收塔外壁及所述原烟道与所述喷雾段相接处的顶部和侧壁,底部为百叶窗挡板结构;方案二,喷雾段环绕在吸收塔外壁设置,外侧壁及顶部壁面上分布有若干列雾化喷嘴,底部向塔壁一侧下倾,或为蝶形板,通过管道与塔内浆液区相通。本实用新型充分发挥喷雾脱硫技术反应迅速、脱硫效率高、便于检修更换等优势,能够提高现有喷淋脱硫塔的脱硫效率,且结构简单,用于现有喷淋塔改造基本不需要配套设施的变动。
The utility model discloses a spray desulfurization tower with a pre-spray section, which includes an absorption tower, a net flue gas outlet, a demister, a spray section, a spray section, an original flue and a slurry area are arranged sequentially from top to bottom; The spray section is divided into two design schemes: Scheme 1, the annular channel of the spray section is arranged in the absorption tower, and the atomizing nozzle is installed on the outer wall of the absorption tower and the top and the junction of the original flue and the spray section. The side wall and the bottom are louver baffle structures; plan 2, the spray section is set around the outer wall of the absorption tower, and there are several rows of atomizing nozzles distributed on the outer wall and the top wall, and the bottom is inclined toward the side of the tower wall, or it is a butterfly plate , communicate with the slurry area in the tower through the pipeline. The utility model gives full play to the advantages of the spray desulfurization technology, such as quick response, high desulfurization efficiency, easy maintenance and replacement, etc., can improve the desulfurization efficiency of the existing spray desulfurization tower, and has a simple structure, basically no supporting facilities are required for the transformation of the existing spray desulfurization tower changes.
Description
技术领域 technical field
本发明属于大气污染防治领域,具体为一种前置喷雾段的喷淋脱硫塔。 The invention belongs to the field of air pollution prevention and control, in particular to a spray desulfurization tower with a pre-spray section.
背景技术 Background technique
众所周知,烟气脱硫是控制SO2污染以及酸雨的有效办法。在烟气脱硫技术的发展过程中,喷淋塔是最早采用的脱硫反应形式,它的优点是能够形成较大的气液接触面积,同时系统的液气比可以较小。为了保证良好的脱硫效果,浆液喷射形成液滴粒径越小,则脱硫效率越高。一般的喷淋塔产生的液滴粒径为1mm以上,脱硫效率可达95%左右,能够满足较早实行的200mg/L的排放标准。然而,随着新的排放标准的出台及实施,现有的脱硫装置难以满足现阶段国家对二氧化硫排放浓度限值的要求,为了达到该要求,同时节约建设成本,最为经济的做法是对现有脱硫部分进行提效改造。 It is well known that flue gas desulfurization is an effective way to control SO 2 pollution as well as acid rain. In the development of flue gas desulfurization technology, the spray tower is the earliest desulfurization reaction form adopted. Its advantage is that it can form a large gas-liquid contact area, and the liquid-gas ratio of the system can be small. In order to ensure a good desulfurization effect, the smaller the particle size of the droplets formed by slurry injection, the higher the desulfurization efficiency. The droplet size produced by the general spray tower is more than 1mm, and the desulfurization efficiency can reach about 95%, which can meet the 200mg/L emission standard implemented earlier. However, with the promulgation and implementation of new emission standards, it is difficult for existing desulfurization devices to meet the current national requirements for the concentration limit of sulfur dioxide emissions. In order to meet this requirement and save construction costs, the most economical approach is to The desulfurization part is undergoing efficiency improvement transformation.
现有技术中,喷雾喷淋脱硫塔(公开号:103908888A)公开了一种喷雾喷淋脱硫塔。其中汇流除雾挡板呈筒状,挡板外侧与喷雾级塔壁之间留有供烟气流动的环形空间,挡板的上部逐渐向塔壁倾斜,直至顶端与塔壁接触连接。由于烟气进口端汇流挡板的底部是敞开的,靠近烟气进口端汇流挡板的底部会有烟气逃逸,逃逸的烟气没有与喷雾的雾滴接触,脱硫效率较低。此外,内部装置与塔壁接触面小,安装难度较大,难以进行工业化推广。 In the prior art, Spray Spray Desulfurization Tower (Publication No.: 103908888A) discloses a spray spray desulfurization tower. Among them, the confluence defogging baffle is cylindrical, and there is an annular space for flue gas flow between the outside of the baffle and the spray-level tower wall. The upper part of the baffle gradually slopes toward the tower wall until the top is in contact with the tower wall. Since the bottom of the confluence baffle at the flue gas inlet end is open, the flue gas will escape near the bottom of the confluence baffle at the flue gas inlet end, and the escaped flue gas does not contact the spray droplets, so the desulfurization efficiency is low. In addition, the contact surface between the internal device and the tower wall is small, the installation is difficult, and it is difficult to promote industrialization.
发明内容 Contents of the invention
针对现有技术中喷雾段脱硫效率较低的问题,本发明提供了一种前置喷雾段的喷淋脱硫塔,具体方案如下: Aiming at the problem of low desulfurization efficiency in the spray section in the prior art, the present invention provides a spray desulfurization tower with a pre-spray section, and the specific scheme is as follows:
一种前置喷雾段的喷淋脱硫塔包括吸收塔,吸收塔从上至下依次为净烟气出口,除雾器,喷淋段、喷雾段、原烟道和浆液区。 A spray desulfurization tower with a pre-spray section includes an absorption tower. The absorption tower includes a net flue gas outlet, a demister, a spray section, a spray section, an original flue, and a slurry area from top to bottom.
所述喷雾段分为两种设计方案。 The spray section is divided into two design schemes.
方案一,喷雾段设置在浆液区上方,为设置于吸收塔内的环形通道,其入口与原烟道连通,烟气进入喷雾段,沿环形通道内壁绕行,环形通道的底部为百叶窗挡板结构。所述挡板与竖直方向夹角为20~70°,为了减小挡板对烟气的阻力,百叶窗挡板按照迎气流方向设置,即挡板上端向气流下游方向倾斜。 Option 1, the spray section is set above the slurry area, which is an annular channel set in the absorption tower, its entrance is connected with the original flue, the flue gas enters the spray section, and detours along the inner wall of the annular channel, and the bottom of the annular channel is a louver baffle structure. The included angle between the baffle and the vertical direction is 20-70°. In order to reduce the resistance of the baffle to the flue gas, the louver baffle is set in the direction of the airflow, that is, the upper end of the baffle is inclined toward the downstream direction of the airflow.
喷雾段环形通道的特征还在于,通道内壁相对于吸收塔壁为偏心设计,其圆心远离烟气入口,靠近净烟气出口侧。由于入口处烟气量较大,通道较宽可以适当的降低烟速,减少阻力,随着烟气的冷却和从底部流入喷淋段,环形通道的烟气量逐渐减少,通道收缩,烟气速度能够保持较为稳定,压力损失可降到最低。 The annular channel of the spraying section is also characterized in that the inner wall of the channel is eccentrically designed relative to the wall of the absorption tower, and its circle center is far away from the flue gas inlet and close to the net flue gas outlet side. Due to the large amount of smoke at the entrance, the wider channel can properly reduce the smoke velocity and reduce the resistance. As the smoke cools and flows into the spray section from the bottom, the smoke volume of the annular channel gradually decreases, the channel shrinks, and the smoke The speed can be kept relatively stable and the pressure loss can be reduced to a minimum.
雾化喷嘴安装在吸收塔外壁及原烟道与喷雾段相接处的顶部和侧壁,浆液与烟气反应过后,从底部百叶窗挡板间隙处流入浆液区。 Atomizing nozzles are installed on the outer wall of the absorption tower and the top and side walls where the original flue and the spray section meet. After the slurry reacts with the flue gas, it flows into the slurry area from the gap between the louver baffles at the bottom.
一种前置喷雾段的喷淋脱硫塔,特征在于所述雾化喷嘴喷洒的浆液雾滴粒径小于1mm。 A spray desulfurization tower with a pre-spray section, characterized in that the particle size of the slurry droplets sprayed by the atomization nozzle is less than 1mm.
方案二,喷雾段设置在吸收塔浆液区上方,为环绕吸收塔外的环形通道,其入口与原烟道连通,烟气进入喷雾段后,沿塔外壁一分为二绕行至原烟道对面处,从塔壁上的开口处烟气流入脱硫塔内部的喷淋段。 Scheme 2, the spray section is set above the slurry area of the absorption tower, which is an annular channel surrounding the outside of the absorption tower, and its entrance is connected with the original flue. On the opposite side, the flue gas flows into the spray section inside the desulfurization tower from the opening on the tower wall.
喷雾段环形通道的外侧壁及顶部壁面上分布有若干列高压雾化喷嘴,向环形通道内喷洒脱硫浆液,与烟气反应,除去其中的SO2。喷雾段底部向塔壁一侧下倾,或为蝶形板,且通过管道与塔内浆液区相通,反应后的浆液回流至浆液区。 Several rows of high-pressure atomizing nozzles are distributed on the outer wall and top wall of the annular channel in the spray section, spraying desulfurization slurry into the annular channel, reacting with flue gas, and removing SO 2 . The bottom of the spray section slopes down toward the tower wall, or is a butterfly plate, and communicates with the slurry area in the tower through a pipe, and the reacted slurry returns to the slurry area.
为了使烟气在喷雾段分布均匀,减少压力损失,喷雾段入口及烟气拐角处设有气流分布板。 In order to make the smoke evenly distributed in the spray section and reduce the pressure loss, an airflow distribution plate is installed at the entrance of the spray section and the corner of the smoke.
一种改进的喷淋脱硫塔,技术方案还可以为:在浆液区上方、喷淋层下方以及喷淋层之间的塔壁周侧设置雾化喷嘴,向烟气侧向喷洒脱硫浆液。塔壁上设置雾化喷嘴弥补了喷淋法脱硫接近塔壁处覆盖率较低烟气出现短路的缺点,可以大幅度的提高喷淋塔的脱硫效率。 For an improved spray desulfurization tower, the technical proposal may also include: setting atomizing nozzles on the side of the tower wall above the slurry area, below the spray layer and between the spray layers, and spraying the desulfurization slurry laterally to the flue gas. Atomizing nozzles are installed on the tower wall to make up for the short-circuit of the flue gas with low coverage near the tower wall of the spray desulfurization method, which can greatly improve the desulfurization efficiency of the spray tower.
所述喷淋段在浆液区上方设有多组喷头向下喷淋,所述喷头通过设有循环泵的管路与浆液区连接。 The spraying section is provided with a plurality of sets of nozzles above the slurry area to spray downwards, and the nozzles are connected to the slurry area through a pipeline provided with a circulation pump.
本发明具有如下有益效果:本发明将喷雾技术与喷淋技术相结合,充分发挥喷雾脱硫技术比表面积大的特点,反应迅速,脱硫效率高;能够提高现有喷淋脱硫塔的脱硫效率;不存在烟气短路的问题;喷嘴可以侧向安装在外部,便于检修更换;用于现有喷淋塔改造,具有结构简单,安装方便的特点和吸收塔压力损失小,基本不需要配套设施的变动,改造成本较低等优势。 The present invention has the following beneficial effects: the present invention combines the spraying technology with the spraying technology, gives full play to the characteristics of the large specific surface area of the spraying desulfurization technology, responds quickly, and has high desulfurization efficiency; it can improve the desulfurization efficiency of the existing spraying desulfurization tower; There is a problem of flue gas short circuit; the nozzle can be installed sideways on the outside, which is convenient for maintenance and replacement; it is used for the transformation of the existing spray tower, with the characteristics of simple structure and convenient installation, and the pressure loss of the absorption tower is small, basically no need for changes in supporting facilities , low cost of transformation and other advantages.
附图说明 Description of drawings
图1为:本发明实施例一喷淋脱硫塔装置截面图。 Figure 1 is a cross-sectional view of a spray desulfurization tower device according to Embodiment 1 of the present invention.
其中:1-浆液区;2-原烟道;3-喷雾段;4-百叶窗挡板;5-雾化喷嘴;6-浆液循环泵;7-喷淋段;8-除雾器;9-净烟气出口。 Among them: 1-slurry area; 2-original flue; 3-spray section; 4-louver baffle; 5-atomizing nozzle; 6-slurry circulation pump; 7-spray section; 8-demister; 9- Net flue gas outlet.
图2为:本发明实施例一喷淋脱硫塔装置喷雾段局部。 Fig. 2 is a partial view of the spray section of the spray desulfurization tower device according to the embodiment of the present invention.
其中:2-原烟道;3-喷雾段;4-百叶窗挡板。 Among them: 2-original flue; 3-spray section; 4-louver baffle.
图3为:本发明实施例一喷淋脱硫塔装置喷雾段俯视图。 Fig. 3 is a top view of the spraying section of the spray desulfurization tower device according to Embodiment 1 of the present invention.
其中:2-原烟道;3-喷雾段;4-百叶窗挡板;5-雾化喷嘴;9-净烟气出口。 Among them: 2-original flue; 3-spray section; 4-louver baffle; 5-atomizing nozzle; 9-clean flue gas outlet.
图4为:本发明实施例二喷淋脱硫塔装置截面图。 Fig. 4 is a cross-sectional view of a spray desulfurization tower device according to Embodiment 2 of the present invention.
其中:1-浆液区;2-原烟道;3-喷雾段;4-导流管;5-雾化喷嘴;6-浆液循环泵;7-喷淋段;8-除雾器;9-净烟气出口;11-气流分布板;12-导流管。 Among them: 1-slurry area; 2-original flue; 3-spray section; 4-guide pipe; 5-atomizing nozzle; 6-slurry circulation pump; 7-spray section; 8-demister; 9- Net flue gas outlet; 11-air distribution plate; 12-drain pipe.
图5为:本发明实施例二喷淋脱硫塔装置喷雾段局部。 Fig. 5 is a partial view of the spray section of the spray desulfurization tower device in the second embodiment of the present invention.
其中:2-原烟道;3-喷雾段;10-通道;11-气流分布板。 Among them: 2-original flue; 3-spray section; 10-channel; 11-air distribution plate.
具体实施方式 Detailed ways
以下结合附图和具体实施例对本发明作出具体阐述。 The present invention will be described in detail below in conjunction with the accompanying drawings and specific embodiments.
实施例一:如图1、图2,脱硫吸收塔浆液区1上方设塔内喷雾段3,由顶部、内侧挡板和脱硫塔壁面形成环形通道,喷雾段3下方设多片百叶窗挡板4,喷雾段3的吸收塔壁上安装有若干列雾化喷嘴5。喷雾段3上方依次为喷淋段7、除雾器8和净烟气出口9。 Embodiment 1: As shown in Figure 1 and Figure 2, a spray section 3 in the tower is set above the slurry area 1 of the desulfurization absorption tower, and an annular channel is formed by the top, inner baffles and the wall of the desulfurization tower, and a plurality of louver baffles 4 are set below the spray section 3 , Several columns of atomizing nozzles 5 are installed on the wall of the absorption tower of the spraying section 3 . Above the spray section 3 are the spray section 7 , the demister 8 and the clean flue gas outlet 9 in sequence.
净烟气出口9与原烟道2方向垂直,喷雾段3内侧挡板相对于吸收塔壁偏心设计,如图3,环形烟道宽度从入口处渐缩,环形烟道内烟气流速稳定,可减小塔的压力损失。 The net flue gas outlet 9 is perpendicular to the direction of the original flue 2, and the inner baffle of the spray section 3 is eccentrically designed relative to the absorption tower wall, as shown in Figure 3. Reduce the pressure loss of the tower.
待治理的烟气由原烟道2进入喷雾段3,在环形通道内流动的过程中与雾化喷嘴5喷洒的脱硫浆液雾滴发生反应,去除部分SO2后烟气从百叶窗挡板4间隙处汇入吸收塔中心,继续上行,与喷淋段7浆液反应。经过喷雾喷淋处理后的烟气去除雾滴后排入净烟气出口9。 The flue gas to be treated enters the spray section 3 from the original flue 2 , and reacts with the desulfurization slurry droplets sprayed by the atomizing nozzle 5 during the flow in the annular channel. It merges into the center of the absorption tower, continues upward, and reacts with the slurry in the spray section 7. The flue gas after the spraying treatment is discharged into the net flue gas outlet 9 after the mist is removed.
由于喷雾段3喷洒的雾滴粒径很小,粒径大约为0.01~0.1mm,因此喷雾段3具有较高的反应速率和脱硫效率,百叶窗挡板4可在一定程度上减少烟气在喷雾段3的短路逃逸,同时喷雾段3浆液能够通过百叶窗挡板4流入浆液区1进行循环使用。 Since the particle size of the droplets sprayed by the spray section 3 is very small, the particle size is about 0.01-0.1mm, so the spray section 3 has a high reaction rate and desulfurization efficiency, and the louver baffle 4 can reduce the flue gas in the spray to a certain extent. The short circuit of the section 3 escapes, and the slurry of the spray section 3 can flow into the slurry area 1 through the louver baffle 4 for recycling.
流经该种结构的喷雾段3后,烟气上行时集中在脱硫塔中心,这能够有效避免由于喷淋段7接近塔壁处覆盖率较低,从而导致烟气短路的问题,提高喷淋段7的效率。 After flowing through the spray section 3 of this structure, the flue gas is concentrated in the center of the desulfurization tower when it goes up, which can effectively avoid the problem of short circuit of the flue gas due to the low coverage of the spray section 7 close to the tower wall, and improve the spraying efficiency. Efficiency of segment 7.
以国内某电厂燃煤锅炉脱硫装置改造为例,保留原喷淋层的2、3、4层,这3层的脱硫效率约90%~95%左右,原喷淋层1层改为喷雾段3,该处效率可达50%~80%,总体脱硫效率可以达到99%左右,满足35mg/Nm3的排放标准。 Taking the transformation of the desulfurization device of a coal-fired boiler in a domestic power plant as an example, the 2nd, 3rd, and 4th layers of the original spray layer are retained. The desulfurization efficiency of these 3 layers is about 90% to 95%, and the 1st layer of the original spray layer is changed to the spray section. 3. The efficiency of this place can reach 50% to 80%, and the overall desulfurization efficiency can reach about 99%, meeting the emission standard of 35mg/Nm 3 .
所述喷淋段7在浆液区1上方设有多组喷头向下喷淋,所述喷头通过设有浆液循环泵6的管路与浆液区1连接。 The spraying section 7 is provided with a plurality of sets of nozzles above the slurry area 1 to spray downwards, and the nozzles are connected to the slurry area 1 through a pipeline provided with a slurry circulation pump 6 .
实施例二:如图4、图5,脱硫吸收塔浆液区1上方设塔外喷雾段3,由顶部、外侧挡板和脱硫塔壁面形成环形通道,底部为蝶形防沉积板,与塔壁连接的一端低于与外侧挡板连接的一端,蝶形板与塔壁连接处的最低点设有与塔内连通的导流管12。喷雾段3入口与原烟道2相接处设有气流分布板11,使烟气分布均匀。 Embodiment 2: As shown in Fig. 4 and Fig. 5, the spray section 3 outside the tower is set above the slurry area 1 of the desulfurization absorption tower, and an annular channel is formed by the top, the outer baffle plate and the wall surface of the desulfurization tower, and the bottom is a butterfly-shaped anti-sedimentation plate, which is connected with the tower wall One end of the connection is lower than the end connected to the outer baffle, and the lowest point of the connection between the butterfly plate and the tower wall is provided with a guide pipe 12 communicating with the inside of the tower. An airflow distribution plate 11 is provided at the junction of the entrance of the spray section 3 and the original flue 2 to make the smoke distribution uniform.
喷雾段3顶、外侧挡板上设有若干列雾化喷嘴5。喷雾段3上方依次为喷淋段7、除雾器8和净烟气出口9。 Several rows of atomizing nozzles 5 are arranged on the top and outer baffles of the spray section 3 . Above the spray section 3 are the spray section 7 , the demister 8 and the clean flue gas outlet 9 in sequence.
待治理的原烟气从原烟道2进入喷雾段3环形通道,分为两股从两侧沿环形烟道绕行,并与雾化喷嘴5喷洒的浆液雾滴反应。环形通道在与原烟道2正对的另一侧塔壁上开有通道10,与塔内连通,两股烟气在此处汇合流入塔内,进入喷淋段7。喷雾段3浆液通过底部导流管12流回浆液区1。 The raw flue gas to be treated enters the annular channel of the spraying section 3 from the original flue 2, and is divided into two streams to bypass the annular flue from both sides, and react with the slurry droplets sprayed by the atomizing nozzle 5. The annular channel has a channel 10 on the tower wall on the other side opposite to the original flue 2, which communicates with the inside of the tower, where the two streams of flue gas flow into the tower and enter the spray section 7. The slurry in the spray section 3 flows back to the slurry zone 1 through the bottom guide pipe 12 .
该种结构的喷雾段3底部基本处于密封状态,烟气短路逃逸量大大减少,因此喷雾效率可达90%,喷淋段7效率约90%~95%,总体效率可以达到99%以上,满足35mg/Nm3的排放标准。 The bottom of the spray section 3 of this structure is basically in a sealed state, and the short-circuit escape of flue gas is greatly reduced, so the spray efficiency can reach 90%, the efficiency of the spray section 7 is about 90% to 95%, and the overall efficiency can reach more than 99%. 35mg/Nm 3 emission standard.
实施例三:喷淋段7下方和喷淋层之间的塔壁周侧设雾化喷嘴5,提高脱硫效率。 Embodiment 3: An atomizing nozzle 5 is provided on the side of the tower wall below the spray section 7 and between the spray layers to improve the desulfurization efficiency.
以上所述仅为本发明的较佳实施例,并不用以限制本发明,凡在本发明精神和原则之内的,所做的任何修改、等同替换、改进等,均应包含在本发明的保护范围之内。 The above descriptions are only preferred embodiments of the present invention, and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of the present invention. within the scope of protection.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104941437A (en) * | 2015-07-01 | 2015-09-30 | 江苏揽山环境科技有限公司 | Spraying desulfurizing tower with front-mounted atomizing section |
| CN116490264A (en) * | 2021-11-23 | 2023-07-25 | 株式会社Lg化学 | bubble column reactor |
| CN116808803A (en) * | 2023-08-28 | 2023-09-29 | 国能龙源环保有限公司 | Desulfurization system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104941437A (en) * | 2015-07-01 | 2015-09-30 | 江苏揽山环境科技有限公司 | Spraying desulfurizing tower with front-mounted atomizing section |
| CN116490264A (en) * | 2021-11-23 | 2023-07-25 | 株式会社Lg化学 | bubble column reactor |
| CN116808803A (en) * | 2023-08-28 | 2023-09-29 | 国能龙源环保有限公司 | Desulfurization system |
| CN116808803B (en) * | 2023-08-28 | 2023-11-17 | 国能龙源环保有限公司 | Desulfurization system |
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