CN204902864U - Rotatory inspection frock of tail -gate - Google Patents
Rotatory inspection frock of tail -gate Download PDFInfo
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- CN204902864U CN204902864U CN201520591695.5U CN201520591695U CN204902864U CN 204902864 U CN204902864 U CN 204902864U CN 201520591695 U CN201520591695 U CN 201520591695U CN 204902864 U CN204902864 U CN 204902864U
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Abstract
本实用新型涉及一种尾门的旋转检验工装,包括框架、前后旋转机构和左右旋转机构,框架具有底座;前后旋转机构包括对称设置的两支撑柱和设置于该两支撑柱之间的前后旋转轴,支撑柱垂直固定于底座且其顶部设置有支撑轴承,前后旋转轴与该支撑轴承配合;以及左右旋转机构包括叠置的连接盒和支撑框,连接盒固定设置于前后旋转轴上且其内部设置有连接轴承;一垂直固定于支撑框的左右旋转轴与该连接轴承配合。本实用新型通过前后旋转机构和左右旋转机构使得尾门实现在空间360度内的翻转和检验,减少产品不必要的擦碰伤,有效地保证产品的表面质量。
The utility model relates to a tailgate rotation inspection tool, which comprises a frame, a front and rear rotation mechanism and a left and right rotation mechanism. shaft, the supporting column is vertically fixed on the base and the top is provided with a supporting bearing, and the front and rear rotating shafts cooperate with the supporting bearing; A connecting bearing is arranged inside; a left and right rotating shaft vertically fixed to the supporting frame cooperates with the connecting bearing. The utility model enables the tailgate to be flipped and inspected within 360 degrees of space through the front and rear rotation mechanisms and the left and right rotation mechanisms, thereby reducing unnecessary scratches on the product and effectively ensuring the surface quality of the product.
Description
技术领域technical field
本实用新型涉及汽车产品的检验框架,具体涉及一种尾门的旋转检验工装。The utility model relates to an inspection frame for automobile products, in particular to a rotating inspection tool for a tailgate.
背景技术Background technique
在汽车的制造过程中,往往需要对汽车的塑料尾门进行检验。现有的检验工装是在常规的工作台面上来完成的,其存在很大的弊端,具体包括:由于尾门的检验需要对正反两面进行检查,因此需要将尾门进行翻转,由于重量和体积较大,因此该翻转操作非常不方便,极易造成部件损伤,同时对检验人员的体力要求较高,容易出现检验不到位和检验时间长等情况,影响生产效率。另外,常规的工作台面体积较大,占用大量的空间。During the manufacturing process of a car, it is often necessary to inspect the plastic tailgate of the car. Existing inspection tooling is completed on a conventional workbench, which has great disadvantages, specifically including: because the inspection of the tailgate needs to check the front and back sides, the tailgate needs to be turned over, due to the weight and volume Larger, so the flipping operation is very inconvenient, and it is easy to cause damage to the parts. At the same time, the physical strength of the inspectors is relatively high, and it is easy to cause insufficient inspection and long inspection time, which affects production efficiency. In addition, conventional worktops are bulky and take up a lot of space.
实用新型内容Utility model content
为了解决上述现有技术中存在的尾门的检验容易碰伤产品且翻转操作不方便等问题,本实用新型旨在提供一种尾门的旋转检验工装。In order to solve the above-mentioned problems in the prior art that the inspection of the tailgate is easy to damage the product and the turning operation is inconvenient, the utility model aims to provide a rotating inspection tool for the tailgate.
本实用新型提供一种尾门的旋转检验工装,包括框架、前后旋转机构和左右旋转机构,该框架具有底座;该前后旋转机构包括对称设置的两支撑柱和设置于该两支撑柱之间的前后旋转轴,该支撑柱垂直固定于底座且其顶部设置有支撑轴承,该前后旋转轴与该支撑轴承配合;以及该左右旋转机构包括叠置的连接盒和支撑框,该连接盒固定设置于前后旋转轴上且其内部设置有连接轴承;一垂直固定于支撑框的左右旋转轴与该连接轴承配合。The utility model provides a rotating inspection tool for a tailgate, which comprises a frame, a front and rear rotation mechanism and a left and right rotation mechanism. The frame has a base; the front and rear rotation mechanism includes two support columns symmetrically arranged and a The front and rear rotation shafts, the support column is vertically fixed to the base and the top is provided with a support bearing, the front and rear rotation shafts cooperate with the support bearings; and the left and right rotation mechanism includes a stacked connection box and a support frame, the connection box is fixed on A connection bearing is arranged on the front and rear rotation shafts and inside; a left and right rotation shaft vertically fixed to the support frame cooperates with the connection bearing.
该前后旋转机构还包括有前后旋转限位机构。The front and rear rotation mechanism also includes a front and rear rotation limiting mechanism.
该前后旋转限位机构设置于支撑轴承与前后旋转轴之间,并且与前后踏板通讯连接。The front and rear rotation limiting mechanism is arranged between the support bearing and the front and rear rotation shafts, and is connected with the front and rear pedals in communication.
该左右旋转机构还包括有左右旋转限位机构。The left and right rotation mechanism also includes a left and right rotation limiting mechanism.
该左右旋转限位机构设置于连接轴承的侧面,并且与左右踏板通讯连接。The left and right rotation limiting mechanism is arranged on the side of the connecting bearing, and communicates with the left and right pedals.
该支撑柱为升降液压轴。The support column is a lifting hydraulic shaft.
该支撑柱的顶部设置有支撑板,支撑轴承设置于该支撑板的顶表面上。A supporting plate is arranged on the top of the supporting column, and supporting bearings are arranged on the top surface of the supporting plate.
该支撑框的顶面上设置有适配于尾门形状的仿形块。A profiling block adapted to the shape of the tailgate is arranged on the top surface of the support frame.
该支撑框的顶面上设置有用于固定尾门的夹紧装置。A clamping device for fixing the tailgate is arranged on the top surface of the support frame.
该框架还具有垂直固定于底座的立杆以及设置于该立杆的顶部的三角支架,该立杆和三角支架上固定有照明装置。The frame also has an upright pole vertically fixed to the base and a tripod mounted on the top of the upright pole, and an illuminating device is fixed on the upright pole and the tripod bracket.
在本实用新型的尾门的旋转检验工装中,通过前后旋转机构和左右旋转机构使得尾门实现在空间360度内的翻转和检验,减少产品不必要的擦碰伤,有效地保证产品的表面质量。另外,通过在框架上附加照明装置的设计,可同时检验产品的正反两面,真正实现产品的有效检验,符合人机工程要求。In the rotating inspection tool for the tailgate of the utility model, the tailgate can be flipped and inspected within 360 degrees of space through the front and rear rotation mechanism and the left and right rotation mechanism, reducing unnecessary scratches on the product and effectively ensuring the surface of the product quality. In addition, through the design of an additional lighting device on the frame, the front and back sides of the product can be inspected at the same time, which truly realizes the effective inspection of the product and meets the requirements of ergonomics.
附图说明Description of drawings
图1是根据本实用新型的一个优选实施例的尾门的旋转检验工装的立体示意图;Fig. 1 is a three-dimensional schematic diagram of a rotating inspection tool for a tailgate according to a preferred embodiment of the present invention;
图2是图1所示的尾门的旋转检验工装的前后旋转机构的局部放大图;Fig. 2 is a partial enlarged view of the front and rear rotation mechanisms of the tailgate rotation inspection tool shown in Fig. 1;
图3是图1所示的尾门的旋转检验工装的左右旋转机构的背面的局部放大图;以及Fig. 3 is a partial enlarged view of the back side of the left and right rotation mechanism of the tailgate rotation inspection tool shown in Fig. 1; and
图4是图1所示的尾门的旋转检验工装的左右旋转机构的正面的局部放大图。Fig. 4 is a partially enlarged front view of a left and right rotation mechanism of the tailgate rotation inspection tool shown in Fig. 1 .
具体实施方式Detailed ways
下面结合附图,给出本实用新型的较佳实施例,并予以详细描述。Below in conjunction with accompanying drawing, provide preferred embodiment of the present utility model, and describe in detail.
图1示出了本实用新型的一个优选实施例的尾门的旋转检验工装,包括框架1、前后旋转机构2和左右旋转机构3。FIG. 1 shows a tailgate rotation inspection tooling of a preferred embodiment of the present invention, including a frame 1 , a front and rear rotation mechanism 2 and a left and right rotation mechanism 3 .
该框架1具有“∏”形底座11、立杆12以及三角支架14,其中,底座11用于承载旋转检验工装的全部重量,底部设置有滚轮13,通过该滚轮13可实现旋转检验工装在生产和检验车间的任意移动。而立杆12垂直固定于底座11,其顶部连接一三角支架14。该立杆13和三角支架14上可固定有照明装置,确保检验人员在充足的光线下进行检验。The frame 1 has a "∏"-shaped base 11, a pole 12 and a tripod 14, wherein the base 11 is used to bear the entire weight of the rotating inspection tool, and the bottom is provided with a roller 13, through which the rotating inspection tool can be realized during production. And any movement of the inspection workshop. The pole 12 is vertically fixed to the base 11 , and a tripod 14 is connected to the top thereof. Lighting devices can be fixed on the pole 13 and the tripod 14 to ensure that inspectors can inspect under sufficient light.
如图1所示,前后旋转机构2包括对称垂直固定于底座11两个支腿上的两支撑柱21和设置于该两支撑柱21之间的前后旋转轴22。如图2所示,该支撑柱21为升降液压轴,通过高度调节器(未示出)调节该支撑柱21的高度,满足不同尾门在检验工装上的高度需求,同时便于不同身高的检验人员进行操作。最优选地,该升降液压轴预先设定有针对不同尾门的若干高度,从而更便于检验人员进行选择和操作。该支撑柱21的顶部设置有支撑板211,该支撑板211的顶表面上设置有支撑轴承212,前后旋转轴22的两端分别通过对称设置的支撑轴承212支撑,从而实现前后旋转。该前后旋转机构2还包括有前后旋转限位机构23,从而使得前后旋转轴22可以在任意所需的位置实现卡制固定。在本实施例中,该前后旋转限位机构23设置于支撑轴承212与前后旋转轴22之间,并且与一前后踏板(未示出)通讯连接,通过对踏板的控制,实现前后旋转限位机构23对前后旋转轴22的抱死,从而随时停止定位。因为这种前后旋转限位机构23为本领域中的常用技术手段,在此不再赘述,凡是能够实现上述随停功能的合适机构均可应用于本实用新型。As shown in FIG. 1 , the front and rear rotation mechanism 2 includes two support columns 21 symmetrically and vertically fixed on the two legs of the base 11 and a front and rear rotation shaft 22 arranged between the two support columns 21 . As shown in Figure 2, the support column 21 is a lifting hydraulic shaft, and the height of the support column 21 is adjusted by a height adjuster (not shown), so as to meet the height requirements of different tailgates on the inspection tooling and facilitate the inspection of different heights personnel to operate. Most preferably, the lifting hydraulic shaft is preset with several heights for different tailgates, so that it is more convenient for inspectors to select and operate. The top of the support column 21 is provided with a support plate 211, and the top surface of the support plate 211 is provided with a support bearing 212, and the two ends of the front and rear rotating shaft 22 are respectively supported by the support bearings 212 arranged symmetrically, so as to realize the front and rear rotation. The front and rear rotation mechanism 2 also includes a front and rear rotation limiting mechanism 23, so that the front and rear rotation shaft 22 can be clamped and fixed at any desired position. In this embodiment, the front and rear rotation limit mechanism 23 is arranged between the support bearing 212 and the front and rear rotation shaft 22, and is connected with a front and rear pedal (not shown) in communication, and the front and rear rotation limit is realized by controlling the pedal. Mechanism 23 locks the front and rear rotation shafts 22, thereby stopping positioning at any time. Because this front and rear rotation limiting mechanism 23 is a common technical means in this field, it will not be repeated here, and any suitable mechanism that can realize the above-mentioned follow-up function can be applied to the present invention.
再如图1和图3所示,该左右旋转机构3固定设置于前后旋转轴22上,包括彼此叠置的连接盒31和支撑框32,其中,连接盒31与前后旋转轴22相对固定连接。该左右旋转机构3还包括垂直固定于支撑框32的左右旋转轴33,连接盒31的内部设置有连接轴承(未示出),左右旋转轴33与该连接轴承配合,从而实现支撑框32的左右旋转。该左右旋转机构3还包括有左右旋转限位机构34,从而使得左右旋转轴33可以在任意所需的位置实现卡制固定。在本实施例中,该左右旋转限位机构34示出为设置于左右旋转轴33的侧面,并且与一左右踏板(未示出)通讯连接,通过对踏板的控制,实现左右旋转限位机构34对左右旋转轴33的抱死,从而随时停止定位。因为这种左右旋转限位机构34为本领域中的常用技术手段,在此不再赘述,凡是能够实现上述随停功能的合适机构均可应用于本实用新型。再如图4所示,该支撑框32的顶面上设置有仿形块321和夹紧装置322,该仿形块321的形状根据待安装尾门的形状进行设置,该夹紧装置322用于夹紧尾门,从而牢牢地将尾门固定于支撑框32的顶面上。As shown in Fig. 1 and Fig. 3 again, the left and right rotation mechanism 3 is fixedly arranged on the front and rear rotation shaft 22, and includes a connection box 31 and a support frame 32 stacked on each other, wherein the connection box 31 is relatively fixedly connected to the front and rear rotation shaft 22 . The left and right rotation mechanism 3 also includes a left and right rotation shaft 33 vertically fixed to the support frame 32. A connection bearing (not shown) is arranged inside the connection box 31, and the left and right rotation shaft 33 cooperates with the connection bearing to realize the support frame 32. Rotate left and right. The left-right rotation mechanism 3 also includes a left-right rotation limiting mechanism 34, so that the left-right rotation shaft 33 can be clamped and fixed at any desired position. In this embodiment, the left and right rotation limit mechanism 34 is shown as being arranged on the side of the left and right rotation shaft 33, and communicated with a left and right pedal (not shown), through the control of the pedal, the left and right rotation limit mechanism is realized 34 to the locking of left and right rotating shaft 33, thereby stop positioning at any time. Because this left and right rotation limiting mechanism 34 is a common technical means in this field, it will not be repeated here, and any suitable mechanism that can realize the above-mentioned follow-up function can be applied to the present invention. As shown in Figure 4 again, the top surface of this support frame 32 is provided with profiling block 321 and clamping device 322, and the shape of this profiling block 321 is set according to the shape of tailgate to be installed, and this clamping device 322 is used In order to clamp the tailgate, the tailgate is firmly fixed on the top surface of the supporting frame 32 .
在使用过程中,通过连接轴承,固定于支撑框32的尾门围绕着左右旋转轴33左右旋转,并且通过左右旋转限位机构34使得尾门可根据需要停止在所需位置;通过支撑轴承212,尾门围绕着前后旋转轴22前后旋转,并且通过前后旋转限位机构23使得尾门可根据需要停止在所需位置;从而方便对产品的任意位置进行检验和检查。During use, the tailgate fixed on the support frame 32 rotates left and right around the left and right rotation shaft 33 through the connecting bearing, and the tailgate can be stopped at the required position according to the needs through the left and right rotation limit mechanism 34; through the support bearing 212 , the tailgate rotates back and forth around the front and rear rotation shaft 22, and the tailgate can be stopped at the required position according to the needs through the front and rear rotation limit mechanism 23; thus it is convenient to inspect and check any position of the product.
以上所述的,仅为本实用新型的较佳实施例,并非用以限定本实用新型的范围,本实用新型的上述实施例还可以做出各种变化。即凡是依据本实用新型申请的权利要求书及说明书内容所作的简单、等效变化与修饰,皆落入本实用新型专利的权利要求保护范围。本实用新型未详尽描述的均为常规技术内容。The above descriptions are only preferred embodiments of the present utility model, and are not intended to limit the scope of the present utility model, and various changes can also be made to the above-mentioned embodiments of the present utility model. That is to say, all simple and equivalent changes and modifications made according to the claims of the utility model application and the contents of the description all fall within the protection scope of the claims of the utility model patent. What the utility model does not describe in detail is conventional technical contents.
Claims (10)
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201520591695.5U CN204902864U (en) | 2015-08-03 | 2015-08-03 | Rotatory inspection frock of tail -gate |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201520591695.5U CN204902864U (en) | 2015-08-03 | 2015-08-03 | Rotatory inspection frock of tail -gate |
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| CN204902864U true CN204902864U (en) | 2015-12-23 |
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| CN201520591695.5U Expired - Fee Related CN204902864U (en) | 2015-08-03 | 2015-08-03 | Rotatory inspection frock of tail -gate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105841726A (en) * | 2015-08-03 | 2016-08-10 | 延锋彼欧汽车外饰系统有限公司 | Rotary inspection tool for tail doors |
| CN108581871A (en) * | 2018-03-20 | 2018-09-28 | 马鞍山远荣机器人智能装备有限公司 | A kind of industrial robot intelligent operating system |
-
2015
- 2015-08-03 CN CN201520591695.5U patent/CN204902864U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN105841726A (en) * | 2015-08-03 | 2016-08-10 | 延锋彼欧汽车外饰系统有限公司 | Rotary inspection tool for tail doors |
| CN108581871A (en) * | 2018-03-20 | 2018-09-28 | 马鞍山远荣机器人智能装备有限公司 | A kind of industrial robot intelligent operating system |
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