CN204902772U - Helical pitch detector - Google Patents
Helical pitch detector Download PDFInfo
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- CN204902772U CN204902772U CN201520296644.XU CN201520296644U CN204902772U CN 204902772 U CN204902772 U CN 204902772U CN 201520296644 U CN201520296644 U CN 201520296644U CN 204902772 U CN204902772 U CN 204902772U
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Abstract
本实用新型提供一种丝杠导程检测装置,属于机械加工装置技术领域,特指一种导程检测仪,包括主机台、直线导轨、V型槽滑台、光栅尺、检测机构和夹持机构,所述光栅尺、直线导轨和V型槽滑台依次沿水平方向设置于主机台上,所述检测机构包括滑台、检测臂、检测头和触摸屏,所述滑台设置于直线导轨上,该滑台上设置有可上下运动的检测臂和连接在所述检测臂上的检测头;所述触摸屏设置于滑台上,位于检测臂一侧;所述夹持机构设置于V型槽滑台上;所述主机台右侧设置有激光干涉仪。本实用新型具有可以检测比较长的工件,工件装卸便捷,操作简单、容易掌握,便于放置,成本低廉的优点。
The utility model provides a screw lead detection device, which belongs to the technical field of mechanical processing devices, and in particular refers to a lead detection device, which includes a main machine table, a linear guide rail, a V-shaped groove slide table, a grating ruler, a detection mechanism and a clamping device. Mechanism, the grating scale, linear guide rail and V-groove sliding table are arranged on the main platform in sequence along the horizontal direction, the detection mechanism includes sliding table, detection arm, detection head and touch screen, and the sliding table is arranged on the linear guide rail , the slide table is provided with a detection arm that can move up and down and a detection head connected to the detection arm; the touch screen is provided on the slide table and is located on one side of the detection arm; the clamping mechanism is provided in a V-shaped groove on the sliding platform; a laser interferometer is arranged on the right side of the host platform. The utility model has the advantages of being able to detect relatively long workpieces, convenient loading and unloading of workpieces, simple operation, easy grasp, convenient placement and low cost.
Description
技术领域technical field
本实用新型属于机械加工装置技术领域,尤其是涉及一种丝杠导程检测仪。The utility model belongs to the technical field of mechanical processing devices, in particular to a screw lead detector.
背景技术Background technique
目前,机械传动部件滚珠丝杆的导程检测,均采用电机带动丝杠转动,通过激光干涉仪检螺母实时位移的方式来实现精度检测,但该设备往往受机台空间限制而只能检测较短工件,且该类设备往往系统复杂,对于工件装夹非常严格,价格昂贵。例如发表于《重庆大学学报》1994年11月第17卷第6期的《转向器滚珠丝杠导程误差动态检测仪的研究》中介绍的一种动态检测方式,其结构复杂,通过多种信号转换,实现导程误差的检测,该机构虽然能准确检测丝杠导程精度,但鉴于其为实验室产品,无法应用于各个企业,且对丝杠长度有严格要求。At present, the lead detection of the ball screw of the mechanical transmission part uses the motor to drive the screw to rotate, and the real-time displacement of the nut is detected by the laser interferometer to achieve precision detection. However, this equipment is often limited by the space of the machine and can only detect relatively small Short workpieces, and this type of equipment is often complex in system, very strict on workpiece clamping, and expensive. For example, a dynamic detection method introduced in the "Research on the Dynamic Detector of the Steering Ball Screw Lead Error" published in the "Journal of Chongqing University" No. 17, No. 6, November 1994, has a complex structure. Signal conversion to realize the detection of lead error. Although this mechanism can accurately detect the lead accuracy of the screw, it cannot be applied to various enterprises because it is a laboratory product, and it has strict requirements on the length of the screw.
因此,在实际应用中,如何设计一种结构简单、成本低廉的导程检测仪,能够检测比较长的滚珠丝杠,成为本领域技术人员函待解决的技术难题。Therefore, in practical applications, how to design a lead detector with simple structure and low cost, which can detect relatively long ball screws, has become a technical problem to be solved by those skilled in the art.
发明内容Contents of the invention
本实用新型要解决的问题是提供一种用于实现滚珠丝杠在安装使用之前精度的检测,能够检测较长的滚珠丝杠,实现任意位置为起点,使用寿命长,且工件装卸简单方便,便于放置,成本低廉,可大大提高加工效率的导程检测仪。The problem to be solved by the utility model is to provide a method for detecting the accuracy of the ball screw before installation and use, which can detect a long ball screw, realize any position as the starting point, have a long service life, and the loading and unloading of the workpiece is simple and convenient. The lead detector is easy to place, low in cost, and can greatly improve processing efficiency.
为解决上述技术问题,本实用新型采用的技术方案是:一种导程检测仪,包括主机台、直线导轨、V型槽滑台、光栅尺、检测机构和夹持机构,所述光栅尺、直线导轨和V型槽滑台依次沿水平方向设置于主机台上,所述检测机构包括滑台、检测臂、检测头和触摸屏,所述滑台设置于直线导轨上,该滑台上设置有可上下运动的检测臂和连接在所述检测臂上的检测头;所述触摸屏设置于滑台上,位于检测臂一侧;所述夹持机构设置于V型槽滑台上。In order to solve the above-mentioned technical problems, the technical solution adopted by the utility model is: a lead detector, including a host platform, a linear guide rail, a V-shaped groove slide table, a grating ruler, a detection mechanism and a clamping mechanism, the grating ruler, The linear guide rail and the V-groove slide table are arranged on the main platform in sequence along the horizontal direction. The detection mechanism includes a slide table, a detection arm, a detection head and a touch screen. The slide table is arranged on the linear guide rail. The slide table is provided with A detection arm that can move up and down and a detection head connected to the detection arm; the touch screen is arranged on the sliding table, located on one side of the detection arm; the clamping mechanism is arranged on the V-shaped groove sliding table.
所述检测头位于V型槽滑台上方,正对V型槽滑台的凹槽位置。The detection head is located above the V-shaped groove slide table, facing the groove position of the V-shaped groove slide table.
所述主机台右侧设置有激光干涉仪,所述激光干涉仪朝向主机台位置。A laser interferometer is arranged on the right side of the host platform, and the laser interferometer faces the position of the host platform.
所述夹持机构为一对相互有一定横向距离且位置可调的夹具,分别为第一夹具和第二夹具。The clamping mechanism is a pair of position-adjustable clamps with a certain transverse distance from each other, which are respectively a first clamp and a second clamp.
所述第一夹具包括第一锁紧螺栓和第一锁紧压板,所述第一锁紧压板两端设置于V型滑槽台两端,所述第一锁紧螺栓径向设置于第一锁紧压板中心位置,该第一锁紧螺栓穿过第一锁紧压板对准V型滑槽台凹槽位置。The first clamp includes a first locking bolt and a first locking pressure plate, both ends of the first locking pressure plate are arranged at both ends of the V-shaped chute platform, and the first locking bolt is radially arranged on the first Lock the central position of the pressing plate, and the first locking bolt passes through the first locking pressing plate to align with the groove position of the V-shaped chute platform.
所述第二夹具包括第二锁紧螺栓和第二锁紧压板,所述第二锁紧压板两端设置于V型滑槽台两端,所述第二锁紧螺栓径向设置于第二锁紧压板中心位置,该第二锁紧螺栓穿过第二锁紧压板对准V型滑槽台凹槽位置。The second fixture includes a second locking bolt and a second locking pressure plate, both ends of the second locking pressure plate are arranged at both ends of the V-shaped chute table, and the second locking bolt is radially arranged on the second Lock the center position of the pressing plate, and the second locking bolt passes through the second locking pressing plate to align with the groove position of the V-shaped chute platform.
由于采用上述技术方案,(1)采用激光干涉仪进行精确读数,确保读数精度;(2)检测机构通过检测头与丝杠工作弧面两点接触的定位方式,实现精确定位,确保检测过程中的定位精度;(3)可检测任何不同规格的滚珠丝杠、梯形丝杠及齿条;(4)操作简单、容易掌握,便于放置;(5)检测成本低,对于检测滚珠丝杠导程精度具有较高的性能价格比,同时具有很好的稳定性及较长的使用寿命,市场前景广阔。Due to the adoption of the above technical scheme, (1) the laser interferometer is used for accurate reading to ensure the reading accuracy; (2) the detection mechanism realizes precise positioning through the two-point contact positioning method of the detection head and the working arc surface of the lead screw, ensuring that the detection process (3) It can detect ball screws, trapezoidal screws and racks of any different specifications; (4) Simple operation, easy to grasp, and easy to place; (5) Low detection cost, for the detection of ball screw lead The precision has high performance-price ratio, good stability and long service life at the same time, and the market prospect is broad.
本实用新型的有益效果是:具有实现滚珠丝杠在安装使用之前精度的检测,检测较长的滚珠丝杠,实现任意位置为起点,使用寿命长,工件装卸简单方便,便于放置,成本低廉,大大提高加工效率的优点。The beneficial effects of the utility model are: it can realize the detection of the accuracy of the ball screw before installation and use, detect the longer ball screw, realize any position as the starting point, long service life, simple and convenient loading and unloading of workpieces, convenient placement, and low cost. The advantages of greatly improving processing efficiency.
附图说明Description of drawings
下面通过参考附图并结合实例具体地描述本实用新型,本实用新型的优点和实现方式将会更加明显,其中附图所示内容仅用于对本实用新型的解释说明,而不构成对本实用新型的任何意义上的限制,在附图中:The utility model is specifically described below with reference to the accompanying drawings and in conjunction with examples. The advantages and implementation methods of the present utility model will be more obvious. Any sense of limitation, in the attached drawing:
图1是本实用新型的结构示意图Fig. 1 is a structural representation of the utility model
图中:In the picture:
1、主机台2、直线导轨3、V型槽滑台1. Host platform 2. Linear guide rail 3. V-groove slide table
4、光栅尺5、滑台6、检测臂4. Grating ruler 5. Slide table 6. Detection arm
7、检测头8、触摸屏9、激光干涉仪7. Detection head 8. Touch screen 9. Laser interferometer
10、第一锁紧压板11、第一锁紧螺栓12、第二锁紧压板10. The first locking platen 11, the first locking bolt 12, the second locking platen
13、第二锁紧螺栓13. The second locking bolt
具体实施方式Detailed ways
如图1所示,本实用新型一种导程检测仪,包括主机台1、直线导轨2、V型槽滑台3、光栅尺4、检测机构和夹持机构,所述光栅尺4、直线导轨2和V型槽滑台3依次沿水平方向设置于主机台1上,其中,直线导轨2、光栅尺4均具有一定的水平长度,所述检测机构包括滑台5、检测臂6、检测头7和触摸屏8,所述滑台5设置于直线导轨2上,该滑台5上设置有可上下运动的检测臂6和连接在所述检测臂6上的检测头7;所述触摸屏8设置于滑台5上,位于检测臂6一侧;所述检测机构与光栅尺4读数头连接,所述夹持机构设置于V型槽滑台3上,用于固定待检测的工件;所述检测头7位于V型槽滑台3上方,正对V型槽滑台3的凹槽位置;所述主机台1右侧设置有激光干涉仪9,所述激光干涉仪9朝向主机台位置;所述夹持机构为一对相互有一定横向距离且位置可调的夹具,分别为可装卸的第一夹具和第二夹具;所述第一夹具包括第一锁紧螺栓11和第一锁紧压板10,所述第一锁紧压板10两端设置于V型滑槽台3两端,所述第一锁紧螺栓11径向设置于第一锁紧压板10中心位置,该第一锁紧螺栓11穿过第一锁紧压板10对准V型滑槽台3凹槽位置;所述第二夹具包括第二锁紧螺栓13和第二锁紧压板12,所述第二锁紧压板12两端设置于V型滑槽台3两端,所述第二锁紧螺栓13径向设置于第二锁紧压板12中心位置,该第二锁紧螺栓13穿过第二锁紧压板12对准V型滑槽台3凹槽位置。As shown in Figure 1, a lead detector of the present invention includes a main frame 1, a linear guide rail 2, a V-shaped groove slide table 3, a grating ruler 4, a detection mechanism and a clamping mechanism. The guide rail 2 and the V-groove slide table 3 are successively arranged on the main frame 1 along the horizontal direction, wherein the linear guide rail 2 and the grating ruler 4 have a certain horizontal length, and the detection mechanism includes a slide table 5, a detection arm 6, a detection Head 7 and touch screen 8, described slide table 5 is arranged on the linear guide rail 2, and this slide table 5 is provided with the detection arm 6 that can move up and down and the detection head 7 that is connected on the described detection arm 6; The touch screen 8 It is arranged on the slide table 5 and is located on the side of the detection arm 6; the detection mechanism is connected with the reading head of the grating ruler 4, and the clamping mechanism is arranged on the V-shaped groove slide table 3 for fixing the workpiece to be detected; The detection head 7 is located above the V-shaped groove slide table 3, facing the groove position of the V-shaped groove slide table 3; the right side of the main table 1 is provided with a laser interferometer 9, and the laser interferometer 9 faces the position of the main table ; The clamping mechanism is a pair of clamps with a certain lateral distance and adjustable positions, which are detachable first clamps and second clamps respectively; the first clamp includes a first locking bolt 11 and a first lock Tighten the pressing plate 10, the two ends of the first locking pressing plate 10 are arranged at both ends of the V-shaped chute table 3, the first locking bolt 11 is radially arranged at the center of the first locking pressing plate 10, the first locking The tightening bolt 11 passes through the first locking pressing plate 10 and is aligned with the groove position of the V-shaped chute table 3; the second clamp includes a second locking bolt 13 and a second locking pressing plate 12, and the second locking pressing plate The two ends of 12 are arranged at both ends of the V-shaped chute platform 3, and the second locking bolt 13 is radially arranged at the center of the second locking pressure plate 12, and the second locking bolt 13 passes through the second locking pressure plate 12 Align the V-shaped chute table 3 groove position.
本实例的工作过程:工作时通过手动抬起检测头7(检测头7需根据丝杠型号选用相对应尺寸的检测头7),并给检测机构施加外力,使检测机构延直线导轨2水平运动,根据光栅尺4读数,到达指定位置(该位置根据丝杠导程不同,而位置不同),放下检测头7,使检测头7准确定位在丝杠沟槽内,通过激光干涉仪9的读数,实现检测丝杠导程精度;通过多点测试,可在触摸屏8上实时显示检测数据,并通过自编软件生成图表,可直观显示丝杠导程超差位置和超差数值,并通过图表中自带的精度范围曲线,确定该待检验丝杠的精度等级。本实用新型中,激光干涉仪9实现精准读数,检测头7实现精确定位,是检测各种型号、长度滚珠丝杠导程精度的理想专用工具。The working process of this example: when working, manually lift the detection head 7 (the detection head 7 needs to be selected according to the type of the screw with the corresponding size of the detection head 7), and apply an external force to the detection mechanism to make the detection mechanism move horizontally along the linear guide rail 2 , according to the reading of the grating ruler 4, reach the designated position (the position is different according to the lead of the screw), put down the detection head 7, make the detection head 7 accurately positioned in the groove of the screw, and pass the reading of the laser interferometer 9 , to realize the detection of lead screw lead accuracy; through multi-point testing, the detection data can be displayed on the touch screen 8 in real time, and charts can be generated through self-edited software, which can visually display the lead screw lead out-of-tolerance position and out-of-tolerance value, and through the chart Determine the accuracy grade of the lead screw to be inspected based on the accuracy range curve that comes with it. In the utility model, the laser interferometer 9 realizes accurate reading, and the detection head 7 realizes precise positioning, which is an ideal special tool for detecting the lead accuracy of various models and lengths of ball screws.
以上对本实用新型的实施例进行了详细说明,但所述内容仅为本实用新型的较佳实施例,不能被认为用于限定本实用新型的实施范围。凡依本实用新型范围所作的均等变化与改进等,均应仍归属于本专利涵盖范围之内。The embodiments of the present utility model have been described in detail above, but the content described is only a preferred embodiment of the present utility model, and cannot be considered as limiting the implementation scope of the present utility model. All equal changes and improvements made according to the scope of the present utility model should still belong to the scope covered by this patent.
Claims (6)
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118328848A (en) * | 2024-04-22 | 2024-07-12 | 苏州玖钧智能装备有限公司 | An ultra-high precision and efficient detection device for measuring ball screw lead error |
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- 2015-05-08 CN CN201520296644.XU patent/CN204902772U/en not_active Expired - Lifetime
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN118328848A (en) * | 2024-04-22 | 2024-07-12 | 苏州玖钧智能装备有限公司 | An ultra-high precision and efficient detection device for measuring ball screw lead error |
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